Amorphous strip cooling roll turning and polishing integrated device

Abstract

The utility model discloses an amorphous strip material cooling roller turning and polishing grinding integrated device, including base and dragboard frame, the base top is slidably connected with two rolling linear guide pairs, the dragboard frame is installed at two rolling linear guide pairs top, the left side of dragboard frame is equipped with bearing seat, the left side of bearing seat is equipped with motor fixed seat, the left side of motor fixed seat is equipped with precision planetary reducer, the left side of precision planetary reducer is equipped with servo motor, servo motor is electrically connected with servo driver on, this device adopts servo motor and servo driver, precision planetary reducer, ball screw pair, rolling linear guide pair, travel switch and baffle, and turning and polishing grinding can be automatic linear reciprocating motion, and speed can be adjustable, and precision is high, and degree of automation is high, and efficiency is high, and the device is equipped with lathe small dragboard mechanism, and the external cylindrical cutter and electric sand belt grinding are installed on small dragboard, make the device have two kinds of functions of turning and polishing grinding, can switch at random.

Description

Technical Field

[0001] This utility model relates to the field of amorphous ribbon preparation technology, specifically to an integrated device for turning, polishing and grinding cooling rollers of amorphous ribbons. Background Technology

[0002] Amorphous ribbon is an advanced metallic material with excellent magnetic properties and low loss, widely used in the field of power electronics. Its core manufacturing process is the "planar flow casting method": high-temperature molten metal alloy is sprayed onto the surface of a high-speed rotating cooling roller. Under extremely rapid cooling, the alloy atoms do not have time to arrange themselves in an orderly manner to crystallize, thus forming an amorphous ribbon. In this process, the surface quality of the cooling roller is the key factor determining the success or failure of the amorphous ribbon.

[0003] In the current process of processing amorphous ribbon cooling rollers, the cooling rollers are disassembled from the amorphous ribbon production line and transported to a separate machining workshop for turning. The roller surface is then turned, and the turned cooling rollers are transferred to polishing equipment for grinding and polishing to restore the surface finish. After polishing, they are thoroughly cleaned and then transported back to the production line for installation and commissioning. This operation method is not only cumbersome and time-consuming, but the entire process involves multiple hoisting, transportation, clamping, and alignment, resulting in downtime of several days or even weeks, which seriously affects equipment utilization and production efficiency. Utility Model Content

[0004] The technical problem solved by this utility model is to overcome the defects of the prior art and provide an integrated device for turning and polishing cooling rollers of amorphous strips.

[0005] To achieve the above objectives, this utility model provides the following technical solution: An integrated turning, polishing, and grinding device for amorphous ribbon cooling rollers includes a base and a slide frame. Two rolling linear guide pairs are slidably connected to the top of the base. The slide frame is mounted on top of the two rolling linear guide pairs. A bearing seat is located on the left side of the slide frame, a motor mounting seat is located on the left side of the bearing seat, a precision planetary reducer is located on the left side of the motor mounting seat, and a servo motor is located on the left side of the precision planetary reducer. A servo driver is electrically connected to the servo motor, and a ball screw is connected to the power output end of the servo motor. An external turning tool is mounted on the top of the slide frame, and a small slide is mounted on the top of the external turning tool. An electric belt abrasive is mounted on the front side of the small slide, and an abrasive belt is driven to the power output end of the electric belt abrasive. A stop block is located on the rear side of the slide frame, and a limit switch is mounted on the rear side of the base.

[0006] Preferably, the ball screw assembly passes through the slide frame and the bearing housing, and the ball screw assembly is threadedly connected to the slide frame.

[0007] Preferably, the motor mounting base consists of a vertical plate, a base plate, and two corner ribs. The base plate is installed on the top of the base, and the vertical plate and the two corner ribs are both installed on the top of the base plate. The left sides of the two corner ribs are fixedly connected to the vertical plate.

[0008] Preferably, the impact block is composed of plate one, plate two and plate three, plate one and plate three are fixedly connected to plate two respectively, and plate three is installed on the rear side of the trolley frame.

[0009] Preferably, the bottom of the first plate has two inclined surfaces, and the first plate is matched with the limit switch.

[0010] Compared with the prior art, the beneficial effects of this utility model are: 1. This utility model is an integrated turning and polishing device for amorphous strip cooling rollers. The device adopts a servo motor and servo driver, a precision planetary reducer, a ball screw pair, a rolling linear guide pair, a limit switch and a stop block. The turning and polishing can automatically move in a linear reciprocating motion with adjustable speed, high precision, high degree of automation and high efficiency. 2. The present invention relates to an integrated turning and polishing device for amorphous strip cooling rollers. The device is equipped with a lathe slide mechanism, on which an external turning tool and an electric belt abrasive are mounted, enabling the device to perform both turning and polishing functions, which can be switched at will. Attached Figure Description

[0011] Figure 1 This is a front view of the present utility model; Figure 2 This is a top view of the present invention; Figure 3 This utility model Figure 1 Schematic diagram of section AA; Figure 4 This is a front view of the motor mounting bracket, a component of this utility model. Figure 5 This is a top view of the motor mounting bracket, a component of this utility model. Figure 6 This is a side view of the slide frame component of this utility model; Figure 7 This is a front view of the ball screw assembly of this utility model. Figure 8 This is a side view of the impact block component of this utility model; Figure 9 This is a rear view of the impact block component of this utility model.

[0012] The following are the labels in the diagram: 1. Servo motor; 2. Servo driver; 3. Precision planetary reducer; 4. Motor mount; 401. Vertical plate; 402. Angle rib plate; 403. Base plate; 5. Bearing seat; 6. Slide frame; 7. Ball screw pair; 8. Base; 9. External turning tool; 10. Small slide; 11. Electric belt sander; 12. Sanding belt; 13. Rolling linear guide pair; 14. Limit switch; 15. Impact block; 1501. Plate 1; 1502. Plate 2; 1503. Plate 3. Detailed Implementation

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model. Example

[0014] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 , Figure 7 , Figure 8 and Figure 9 The amorphous strip cooling roller turning and polishing integrated device includes a base 8 and a slide frame 6. Two rolling linear guide pairs 13 are slidably connected to the top of the base 8. The slide frame 6 is installed on the top of the two rolling linear guide pairs 13. A bearing seat 5 is provided on the left side of the slide frame 6. A motor mounting seat 4 is provided on the left side of the bearing seat 5. A precision planetary reducer 3 is provided on the left side of the motor mounting seat 4. A servo motor 1 is provided on the left side of the precision planetary reducer 3. A servo driver 2 is electrically connected to the servo motor 1. A ball screw pair 7 is connected to the power output end of the servo motor 1. An external turning tool 9 is installed on the top of the slide frame 6. A small slide 10 is installed on the top of the external turning tool 9. An electric belt sander 11 is installed on the front side of the small slide 10. A sanding belt 12 is connected to the power output end of the electric belt sander 11. A stop block 15 is provided on the rear side of the slide frame 6. A limit switch 14 is installed on the rear side of the base 8.

[0015] The ball screw assembly 7 passes through the slide frame 6 and the bearing seat 5. The ball screw assembly 7 is threadedly connected to the slide frame 6. The motor mounting base 4 consists of a vertical plate 401, a base plate 403, and two corner rib plates 402. The base plate 403 is installed on the top of the base 8. The vertical plate 401 and the two corner rib plates 402 are both installed on the top of the base plate 403. The left side of the two corner rib plates 402 is fixedly connected to the vertical plate 401. The impact block 15 consists of plate one 1501, plate two 1502, and plate three 1503. Plate one 1501 and plate three 1503 are fixedly connected to plate two 1502 respectively. Plate three 1503 is installed on the rear side of the slide frame 6. The bottom of plate one 1501 has two inclined surfaces. Plate one 1501 is matched with the limit switch 14.

[0016] Working principle: In the operation of this utility model of amorphous strip cooling roller turning and polishing integrated device, the servo driver 2 controls the servo motor 1 to work. The servo motor 1 drives the ball screw pair 7 to rotate through the precision planetary reducer 3. Under the action of the thread, the ball screw pair 7 drives the slide frame 6 to move horizontally. The slide frame 6 moves on the rolling linear guide pair 13. The slide frame 6 touches the limit switch 14 through the impact block 15. The electric belt sander 11 works to drive the sanding belt 12 to rotate for sanding.

[0017] The device employs a servo motor 1 and servo driver 2, a precision planetary reducer 3, a ball screw pair 7, a rolling linear guide pair 13, a limit switch 14, and a stop block 15. It can automatically perform linear reciprocating motion during turning, polishing, and grinding, with adjustable speed, high precision, high degree of automation, and high efficiency.

[0018] The device is equipped with a lathe slide 10 mechanism, on which an external turning tool 9 and an electric belt sander 11 are mounted, giving the device both turning and polishing functions that can be switched at will.

[0019] Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention. Those skilled in the art can make changes, modifications, substitutions and variations to the above embodiments within the scope of the present invention.

Claims

1. An integrated device for turning and polishing cooling rollers of amorphous strip, comprising a base (8) and a slide frame (6), characterized in that: The base (8) has two rolling linear guide pairs (13) slidably connected to its top. The slide frame (6) is mounted on the top of the two rolling linear guide pairs (13). A bearing seat (5) is provided on the left side of the slide frame (6). A motor mounting seat (4) is provided on the left side of the bearing seat (5). A precision planetary reducer (3) is provided on the left side of the motor mounting seat (4). A servo motor (1) is provided on the left side of the precision planetary reducer (3). A servo driver is electrically connected to the servo motor (1). (2) The power output end of the servo motor (1) is connected to a ball screw pair (7), the top of the slide frame (6) is equipped with an external turning tool (9), the top of the external turning tool (9) is equipped with a small slide (10), the front side of the small slide (10) is equipped with an electric belt sander (11), the power output end of the electric belt sander (11) is connected to a sanding belt (12), the rear side of the slide frame (6) is provided with a stop block (15), and the rear side of the base (8) is equipped with a limit switch (14).

2. The integrated turning and polishing device for amorphous strip cooling rollers according to claim 1, characterized in that: The ball screw assembly (7) passes through the slide frame (6) and the bearing seat (5), and the ball screw assembly (7) is threadedly connected to the slide frame (6).

3. The integrated turning and polishing device for amorphous ribbon cooling rollers according to claim 1, characterized in that: The motor mounting base (4) consists of a vertical plate (401), a base plate (403), and two corner ribs (402). The base plate (403) is installed on the top of the base (8). The vertical plate (401) and the two corner ribs (402) are both installed on the top of the base plate (403). The left side of the two corner ribs (402) is fixedly connected to the vertical plate (401).

4. The integrated turning and polishing device for amorphous strip cooling rollers according to claim 1, characterized in that: The impact block (15) is composed of plate one (1501), plate two (1502) and plate three (1503). Plate one (1501) and plate three (1503) are fixedly connected to plate two (1502) respectively, and plate three (1503) is installed on the rear side of the tray frame (6).

5. The integrated turning and polishing device for amorphous strip cooling rollers according to claim 4, characterized in that: The bottom of the plate (1501) is provided with two inclined surfaces, and the plate (1501) is matched with the limit switch (14).

Images