Aluminum profile machining workbench with levelness adjustment function
Patent Information
- Application Number
- CN202522463088.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-20
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-20
AI Technical Summary
[0003]在铝型材加工领域,配备一款专用工作台至关重要,铝型材加工涉及多道复杂工序,对稳定性要求极高,普通工作台难以满足这些需求,在目前的实际使用过程中,若是工作台无法调整水平度,将导致加工零件的基准面倾斜,导致加工出的孔和槽特征位置出现偏差,同时不水平的工作台会使加工过程中产生的切削力分布不均,当刀具切削时,部分区域受力过大,容易引发振动,这不仅会加速刀具的磨损,降低刀具使用寿命,还会在零件表面留下粗糙的加工痕迹,影响零件的表面质量,降低产品的美观度和耐用性,另外若是工作台的角度没有参照,将导致无法判断工作台是否处于水平状态,或者是否达到合适的倾斜角度,只能依靠经验或其他方法来大致估计,这会导致判断结果缺少权威性,增加调整工作台水平度的难度和时间成本,使得工作台水平度难以保证,进而严重影响铝型材加工的质量和安全性
[0017]综上所述,本实用新型具有以下有益效果:通过驱动件与连接杆的配合使用可便于带动连接柱、连接架以及固定框的一端进行垂直移动,从而便于调整固定框的水平度,提升加工时铝型材的稳定性,减少出现偏差的概率,从而提升加工零件的表面质量和美观性,通过设置校准组件可便于直观反映固定框的水平度,从而提升调整结果的权威性,减少调整工作台水平度的难度和时间成本,进而提升铝型材加工的质量和安全性。
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Figure CN224896428U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of aluminum profile processing technology, and in particular to an aluminum profile processing workbench with a levelness adjustment function. Background Technology
[0002] Aluminum profiles are metal materials with specific cross-sectional shapes made primarily of aluminum alloy through hot-melt and extrusion processes. They are lightweight, corrosion-resistant, have good thermal conductivity, are highly processable, and have a high recyclability. Aluminum profiles are the preferred material for solar photovoltaic panel supports, as their weather resistance and stability ensure stable operation of photovoltaic panels under various climatic conditions, improving power generation efficiency. The electronics and electrical appliance industries utilize the thermal conductivity and electromagnetic shielding properties of aluminum profiles to manufacture heat sinks, equipment covers, and protective facilities, ensuring the safe operation of equipment. In addition, aluminum profiles can also be processed into industrial accessories such as shelves, ceilings, and safety fences, as well as decorative materials for aluminum alloy picture frames, meeting diverse needs. Their surface can be treated with anodizing or electrophoretic coating processes to further enhance corrosion resistance and aesthetics, and extend service life.
[0003] In the field of aluminum profile processing, equipping a dedicated worktable is crucial. Aluminum profile processing involves multiple complex processes and requires extremely high stability. Ordinary worktables can hardly meet these needs. In current practical use, if the worktable cannot be adjusted for levelness, the reference surface of the processed parts will be tilted, resulting in deviations in the position of the machined holes and grooves. At the same time, an uneven worktable will cause uneven distribution of cutting forces during processing. When the tool is cutting, some areas will be subjected to excessive force, which can easily cause vibration. This will not only accelerate tool wear and reduce tool life, but also leave rough processing marks on the surface of the parts, affecting the surface quality and reducing the aesthetics and durability of the product. In addition, if there is no reference for the angle of the worktable, it will be impossible to judge whether the worktable is level or whether it has reached the appropriate tilt angle. It can only rely on experience or other methods to make a rough estimate, which will lead to a lack of authority in the judgment, increase the difficulty and time cost of adjusting the levelness of the worktable, and make it difficult to ensure the levelness of the worktable, thus seriously affecting the quality and safety of aluminum profile processing. Utility Model Content
[0004] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution:
[0006] A workbench for processing aluminum profiles with a levelness adjustment function includes a support column, a fixed plate fixedly connected to one side of the support column, a driving component provided on the top of the fixed plate, a connecting rod provided on the outer side of the driving component, a connecting column slidably connected to the inner wall of the support column, a connecting frame fixedly connected to one side of the connecting column, and one side of the connecting frame rotatably connected to one end of the connecting rod, a fixed frame rotatably connected to one end of the connecting column, and a calibration component provided on the outer side of the fixed frame.
[0007] The calibration component includes a horizontal tube disposed on one side of the fixed frame, a support frame fixedly connected to one side of the fixed frame, a snap-fit frame slidably connected to the inner wall of the support frame, and the inner wall of the snap-fit frame snaps against the outer side of the horizontal tube.
[0008] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, wherein: a limiting strip is rotatably connected to one side of the fixed frame, a snap-fit block is slidably connected to the inner wall of the limiting strip, and the inner wall of the snap-fit block is snapped to the outer side of the support frame.
[0009] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, wherein: a toggle rod is fixedly connected to one side of the snap-fit block, and the outer side of the toggle rod is slidably connected to the inner wall of the fixed frame.
[0010] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, the driving component includes a motor fixedly connected to the outside of the fixed plate, a screw fixedly connected to the output end of the motor, a connecting block threadedly connected to the outside of the screw, and the inner wall of the connecting block rotatably connected to one end of the connecting rod.
[0011] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, the top of the fixed plate is fixedly connected to a fixed shell, the inner wall of the connecting block is provided with a limiting groove, and the inner wall of the limiting groove is slidably connected to the outer side of the fixed shell.
[0012] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, a support frame is fixedly connected to one side of the support column, a connecting plate is fixedly connected to one side of the connecting column, and the inner wall of the connecting plate is slidably connected to the outer side of the support frame.
[0013] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, the bottom of the connecting plate is rotatably connected with two sets of snap rings, and the inner walls of the two sets of snap rings are threaded with limit bolts.
[0014] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, wherein: the inner wall of the snap-fit frame is inserted with a snap-fit bracket, and the outer side of the snap-fit bracket is inserted with the inner wall of the support frame, and a lever is fixedly connected to the top of the snap-fit frame.
[0015] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, the bottom of the fixed plate is fixedly connected to a support plate, the inner wall of the support column is provided with a guide groove, and the inner wall of the guide groove is slidably connected to the outer side of the connecting plate.
[0016] As a preferred embodiment of the aluminum profile processing workbench with level adjustment function described in this utility model, the inner wall of the support column is provided with positioning holes for installing positioning pins.
[0017] In summary, this utility model has the following beneficial effects: the cooperation between the driving component and the connecting rod facilitates the vertical movement of the connecting column, connecting frame, and one end of the fixed frame, thereby facilitating the adjustment of the level of the fixed frame, improving the stability of the aluminum profile during processing, reducing the probability of deviation, and thus improving the surface quality and aesthetics of the processed parts. By setting a calibration component, the level of the fixed frame can be intuitively reflected, thereby enhancing the authority of the adjustment results, reducing the difficulty and time cost of adjusting the level of the workbench, and further improving the quality and safety of aluminum profile processing. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:
[0019] Figure 1 This is an overall structural diagram of an aluminum profile processing workbench with leveling adjustment function.
[0020] Figure 2 This is a structural diagram of the drive component for an aluminum profile processing worktable with leveling adjustment function.
[0021] Figure 3 This is a structural diagram of a calibration component for an aluminum profile processing workbench with leveling adjustment function.
[0022] Figure 4 A diagram showing the structure of a limit bar for an aluminum profile processing worktable with leveling adjustment function.
[0023] Figure 5 for Figure 3 The enlarged structural diagram at point A is shown.
[0024] Figure 6 for Figure 2 The enlarged structural diagram at point B is shown.
[0025] Figure 7 for Figure 3 The enlarged structural diagram at point C is shown.
[0026] The following are the labeling elements in the diagram: 1. Support column; 2. Fixing plate; 3. Drive component; 31. Motor; 32. Screw; 33. Connecting block; 4. Connecting rod; 5. Connecting column; 6. Connecting frame; 7. Fixing frame; 8. Calibration component; 81. Horizontal tube; 82. Support frame; 83. Snap-fit frame; 9. Limiting strip; 10. Snap-fit block; 11. Actuating rod; 12. Fixing shell; 13. Limiting groove; 14. Support frame; 15. Connecting plate; 16. Snap-fit ring; 17. Limiting bolt; 18. Insertion frame; 19. Actuating block; 20. Support plate; 21. Guide groove; 22. Positioning hole. Detailed Implementation
[0027] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.
[0028] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0029] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.
[0030] Example 1:
[0031] Reference Figures 1 to 7 This is the first embodiment of the present invention. This embodiment provides an aluminum profile processing workbench with a levelness adjustment function, including a support column 1, a fixed plate 2 fixedly connected to one side of the support column 1, a driving component 3 provided on the top of the fixed plate 2, a connecting rod 4 provided on the outer side of the driving component 3, a connecting column 5 slidably connected to the inner wall of the support column 1, a connecting frame 6 fixedly connected to one side of the connecting column 5, and one side of the connecting frame 6 rotatably connected to one end of the connecting rod 4, a fixed frame 7 rotatably connected to one end of the connecting column 5, and a calibration component 8 provided on the outer side of the fixed frame 7.
[0032] The support column 1 serves as the main support structure of the entire aluminum profile processing workbench, providing guidance for the sliding of the connecting plate 15 and ensuring its stability during vertical movement. The fixed plate 2 connects and supports the driving component 3. The driving component 3 provides power for adjusting the level of the workbench. The connecting rod 4 drives the connecting column 5 to move up and down, thus adjusting the level of the workbench. The connecting rod 4 transmits power, converting the horizontal movement of the connecting block 33 into the vertical movement of the connecting column 5. The connecting column 5 moves up and down under the drive of the driving component 3, thereby moving one side of the fixed frame 7 up and down, thus adjusting the horizontal angle of the workbench. The connecting frame 6 connects the two sets of connecting columns 5 and connecting rod 4, ensuring that the two sets of connecting columns 5 move simultaneously and preventing tilting. The fixed frame 7 serves as the workbench surface and provides a fulcrum for the installation of the calibration component 8. The calibration component 8 is used to calibrate the level of the workbench, ensuring that the workbench is at a suitable angle and guaranteeing the stability of aluminum profile processing.
[0033] The calibration component 8 includes a horizontal tube 81 disposed on one side of the fixed frame 7. A support frame 82 is fixedly connected to one side of the fixed frame 7. A snap-fit frame 83 is slidably connected to the inner wall of the support frame 82, and the inner wall of the snap-fit frame 83 snaps against the outer side of the horizontal tube 81.
[0034] The horizontal tube 81 allows the level of the liquid inside to be observed, which helps determine whether the workbench is level or has reached a suitable tilt angle. The support frame 82 provides sliding support for the snap-fit frame 83. The snap-fit frame 83 is used to fix the horizontal tube 81, enhancing its stability and preventing it from shaking during movement, which could lead to an unstable liquid surface.
[0035] It should be noted that the level tube 81 is made of transparent glass. The working principle of the liquid level is based on gravity and the fluidity of the liquid. It directly reflects the horizontal state of the object being measured by the position change of the built-in bubble. Its core component is a sealed transparent glass tube filled with a low viscosity liquid and containing air bubbles. When the level is placed on a flat surface, gravity causes the liquid surface to automatically adjust to be perpendicular to the direction of gravity, forming a horizontal plane. If the measured plane is completely horizontal, the bubble will stay at the scale line in the center of the glass tube due to buoyancy. If the plane is tilted, the bubble will move to the higher end of the tube, deviating from the center position. By observing the relative position of the bubble and the scale line, the direction and degree of tilt of the plane can be determined.
[0036] Example 2:
[0037] This is the second embodiment of the present invention, which is based on the previous embodiment.
[0038] Specifically, a limiting strip 9 is rotatably connected to one side of the fixed frame 7, and a snap-fit block 10 is slidably connected to the inner wall of the limiting strip 9, and the inner wall of the snap-fit block 10 is snapped with the outer side of the support frame 82.
[0039] The limiting strip 9 can limit the aluminum profile inside the support frame 82, preventing the aluminum profile from sliding and falling when the fixed frame 7 is tilted. At the same time, the limiting strip can be released by rotation, so that the aluminum profile can be poured out by tilting. The snap-fit block 10 can fix the limiting strip 9 and prevent the limiting strip 9 from rotating at will.
[0040] Specifically, a lever 11 is fixedly connected to one side of the snap-fit block 10, and the outer side of the lever 11 is slidably connected to the inner wall of the fixed frame 7.
[0041] The lever 11 is designed to move the locking block 10, thereby allowing the operator to lift the locking block 10 to release the limit bar 9.
[0042] Specifically, the driving component 3 includes a motor 31 fixedly connected to the outside of the fixed plate 2. The output end of the motor 31 is fixedly connected to a screw 32. The outer side of the screw 32 is threadedly connected to a connecting block 33, and the inner wall of the connecting block 33 is rotatably connected to one end of the connecting rod 4.
[0043] The motor 31 can serve as a power source, driving the screw 32 to rotate through its output end. The rotation of the screw 32 causes the connecting block 33, which is threaded to it, to move horizontally. The horizontal movement of the connecting block 33 can drive the connecting rod 4 to rotate from horizontal to vertical, thereby adjusting the level of the fixed frame 7.
[0044] Specifically, a fixed shell 12 is fixedly connected to the top of the fixed plate 2, and a limiting groove 13 is opened on the inner wall of the connecting block 33, and the inner wall of the limiting groove 13 is slidably connected to the outer side of the fixed shell 12.
[0045] The fixed shell 12 can limit and guide the movement of the connecting block 33, prevent the connecting block 33 from deviating during movement, and ensure the stability of the driving component 3. The limiting groove 13 can restrict the movement direction of the connecting block 33, so that it can only move horizontally along the direction of the fixed shell 12, thereby improving the stability of the driving component 3 during operation.
[0046] Specifically, a support frame 14 is fixedly connected to one side of the support column 1, and a connecting plate 15 is fixedly connected to one side of the connecting column 5, with the inner wall of the connecting plate 15 slidably connected to the outer side of the support frame 14.
[0047] The support frame 14 provides support and guidance for the sliding of the connecting plate 15, ensuring the stability of the connecting plate 15 during its up-and-down movement. The connecting plate 15 also serves to connect the two sets of connecting columns 5 and the support frame 14, thereby facilitating the simultaneous movement of the two sets of connecting columns 5 and further preventing tilting.
[0048] Specifically, the bottom of the connecting plate 15 is rotatably connected to two sets of snap rings 16, and the inner walls of the two sets of snap rings 16 are threaded with limit bolts 17.
[0049] The use of the snap ring 16 and the limiting bolt 17 together can fix the connecting plate 15, the connecting column 5 and the fixing frame 7, which are adjusted to the appropriate position, on the outside of the support frame 14, so as to prevent the motor 31 from needing to run continuously to maintain the angle of the fixing frame 7, thereby causing the performance of the motor 31 to decline and the service life to be reduced.
[0050] Specifically, a connector 18 is inserted into the inner wall of the snap-fit frame 83, and the outer side of the connector 18 is inserted into the inner wall of the support frame 82. A lever 19 is fixedly connected to the top of the snap-fit frame 83.
[0051] The plug-in bracket 18 can limit the locking frame 83, thereby further enhancing the fixing stability of the horizontal pipe 81 and preventing the horizontal pipe 81 from moving during operation. The toggle block 19 can facilitate the operator to move the locking frame 83. The operator can adjust the position of the locking frame 83 by toggling the toggle block 19, thereby realizing the installation and removal of the horizontal pipe 81.
[0052] Example 3:
[0053] This is the third embodiment of the present invention, which is based on the first two embodiments.
[0054] Specifically, a support plate 20 is fixedly connected to the bottom of the fixed plate 2, and a guide groove 21 is provided on the inner wall of the support column 1, and the inner wall of the guide groove 21 is slidably connected to the outer side of the connecting plate 15.
[0055] The support plate 20 enhances the load-bearing capacity of the fixed plate 2 and improves the stability and safety of the drive component 3 during operation. The guide groove 21 ensures that the connecting plate 15 will not shift during its up-and-down movement.
[0056] Specifically, the inner wall of the support column 1 is provided with positioning holes 22 for installing positioning pins.
[0057] The positioning hole 22 is provided to install positioning pins to fix the support column 1, thereby preventing the support column 1 from moving during the sliding process of the connecting column 5, and thus preventing the fixed frame 7 from shifting.
[0058] In use, first install the workbench in the appropriate position through the positioning hole 22. Then, observe the position of the bubble in the level tube 81 to determine whether the level of the fixed frame 7 needs to be adjusted. When the level of the fixed frame 7 needs to be adjusted, first start the motor 31. The motor 31 drives the screw 32 to rotate, and the screw 32 drives the connecting block 33 to move horizontally. The connecting block 33 drives the connecting rod 4 to rotate from horizontal to vertical, thereby lifting the connecting frame 6, the connecting column 5, and one end of the fixed frame 7. Then observe the level tube 81 again. After the level tube 81 stabilizes, the bubble should be located at the correct position. When the position is appropriate, the two sets of locking rings 16 can be rotated and locked onto the outside of the support frame 14. Then, the limiting bolts 17 are rotated to limit and tighten the two sets of locking rings 16, thereby fixing the angle of the fixed frame 7 after adjustment. At this time, the motor 31 can be turned off to prevent the motor 31 from running continuously and reducing its service life. When it is necessary to disassemble and replace the horizontal tube 81, first lift the plug bracket 18 to release the limit on the locking frame 83, and then move the lever 19 to drive the locking frame 83 to slide along the inner wall of the support frame 82 until it is separated from the horizontal tube 81. At this time, the horizontal tube 81 can be removed.
[0059] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.
Claims
1. An aluminum profile processing workbench with leveling adjustment function, comprising a support column (1), characterized in that: A fixing plate (2) is fixedly connected to one side of the support column (1), a driving component (3) is provided on the top of the fixing plate (2), a connecting rod (4) is provided on the outside of the driving component (3), a connecting column (5) is slidably connected to the inner wall of the support column (1), a connecting frame (6) is fixedly connected to one side of the connecting column (5), and one side of the connecting frame (6) is rotatably connected to one end of the connecting rod (4), a fixing frame (7) is rotatably connected to one end of the connecting column (5), and a calibration component (8) is provided on the outside of the fixing frame (7). The calibration component (8) includes a horizontal tube (81) disposed on one side of the fixed frame (7), a support frame (82) is fixedly connected to one side of the fixed frame (7), a snap-fit frame (83) is slidably connected to the inner wall of the support frame (82), and the inner wall of the snap-fit frame (83) snaps against the outer side of the horizontal tube (81).
2. The aluminum profile processing workbench with levelness adjustment function as described in claim 1, characterized in that: One side of the fixed frame (7) is rotatably connected to a limiting strip (9), and the inner wall of the limiting strip (9) is slidably connected to a snap-fit block (10), and the inner wall of the snap-fit block (10) is snapped to the outer side of the support frame (82).
3. The aluminum profile processing workbench with levelness adjustment function as described in claim 2, characterized in that: A lever (11) is fixedly connected to one side of the snap-fit block (10), and the outer side of the lever (11) is slidably connected to the inner wall of the fixed frame (7).
4. The aluminum profile processing workbench with levelness adjustment function as described in claim 1, characterized in that: The driving component (3) includes a motor (31) fixedly connected to the outside of the fixed plate (2). The output end of the motor (31) is fixedly connected to a screw (32). The outside of the screw (32) is threadedly connected to a connecting block (33), and the inner wall of the connecting block (33) is rotatably connected to one end of the connecting rod (4).
5. The aluminum profile processing workbench with levelness adjustment function as described in claim 4, characterized in that: The top of the fixed plate (2) is fixedly connected to the fixed shell (12), and the inner wall of the connecting block (33) is provided with a limiting groove (13), and the inner wall of the limiting groove (13) is slidably connected to the outer side of the fixed shell (12).
6. The aluminum profile processing workbench with levelness adjustment function as described in claim 1, characterized in that: A support frame (14) is fixedly connected to one side of the support column (1), and a connecting plate (15) is fixedly connected to one side of the connecting column (5), and the inner wall of the connecting plate (15) is slidably connected to the outer side of the support frame (14).
7. The aluminum profile processing workbench with levelness adjustment function as described in claim 6, characterized in that: The bottom of the connecting plate (15) is rotatably connected to two sets of snap rings (16), and the inner walls of the two sets of snap rings (16) are threaded with limit bolts (17).
8. The aluminum profile processing workbench with levelness adjustment function as described in claim 1, characterized in that: The inner wall of the snap-fit frame (83) is fitted with a snap-fit bracket (18), and the outer side of the snap-fit bracket (18) is fitted with the inner wall of the support frame (82). The top of the snap-fit frame (83) is fixedly connected with a lever (19).
9. The aluminum profile processing workbench with levelness adjustment function as described in claim 6, characterized in that: The bottom of the fixed plate (2) is fixedly connected to a support plate (20), and the inner wall of the support column (1) is provided with a guide groove (21), and the inner wall of the guide groove (21) is slidably connected to the outer side of the connecting plate (15).
10. The aluminum profile processing workbench with levelness adjustment function as described in claim 1, characterized in that: The inner wall of the support column (1) is provided with a positioning hole (22) for installing a positioning pin.