A kind of anti-deviation clamping device for shaft parts machining

CN224896459UActive Publication Date: 2026-10-27KUNSHAN XIE YI JIA MASCH CO LTD
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Patent Information

Application Number
CN202522565314.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-03
Publication Date
2026-10-27
Estimated Expiration
2035-12-03

AI Technical Summary

Technical Problem

[0005]本实用新型的目的是为了解决现有技术中存在的缺点,目前对轴类零件固定时,双手协同操作易导致发力失衡,引发夹持松动,造成后续加工产生偏移的问题

Benefits of technology

本实用新型中,通过夹持机构中,多个三角夹持板沿六边形滑槽同步移动,配合V型防滑垫可适配不同直径轴类零件,能自动对中,避免夹持偏移,且驱动自锁机构的螺杆传动与自适应转动设计,使操作人员仅需转动驱动手轮即可完成夹持与锁定,无需手动维持夹持状态,解决了传统装置操作困难、夹持不稳的问题,同时,装置结构紧凑,传动稳定,夹持过程中轴类零件受力均匀,防滑垫增强了摩擦力,有效防止加工时零件打滑,大幅提升了轴类零件加工的精度与效率,降低了操作难度的效果。

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Abstract

The utility model provides a kind of anti-deviation clamping device for shaft parts processing, it is related to part processing technical field, including frying pan body, the both sides of frying pan body are provided with stable swing mechanism, stable swing mechanism includes support plate, the opposite side of two support plates is symmetrically distributed respectively with the both sides of frying pan body fixed connection, the upper end of support plate is fixed with first servo electric cylinder, by second servo electric cylinder, linear rack and spur gear cooperation, drive oil draining basket stable reciprocating swing, make Pleurotus eryngii in oil even turn over, avoid sticking clamping, the cooperation of limiting round bar and limiting hole avoids oil draining basket sliding disengagement, eliminates the loss of collision and hot oil splashing risk, and oil draining basket is positioned quickly by limiting round bar and batten, it can directly drain oil after frying, convenient operation, solve the problem that traditional frying device frying basket is easy to damage, hot oil splashes and Pleurotus eryngii clamping, improve the frying uniformity and equipment service life, and also guarantee the effect of operation safety.
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Description

Technical Field

[0001] This utility model relates to the field of parts processing technology, and in particular to an anti-offset clamping device for processing shaft parts. Background Technology

[0002] Shafts are a common type of hardware component, primarily used to support transmission parts, transmit torque, and bear loads. Based on their structural form, shafts can generally be categorized into three types: plain shafts, stepped shafts, and irregularly shaped shafts; or solid shafts, hollow shafts, etc. In industrial products, shafts are used in the maintenance and operation of parts processed by one or more CNC machine tools. They support transmission parts such as gears and pulleys in machines to transmit torque or motion. During processing, the columnar structure of shafts leads to different requirements for clamping devices corresponding to shafts of different diameters, currently presenting operational inconveniences when clamping shafts of different diameters.

[0003] For example, a clamping device for machining shaft parts disclosed in Chinese patent literature (publication number: CN222037593U) forms a hexagonal clamping structure by fitting multiple sets of clamping components together. In addition, the rubber anti-slip pads on the sides of the clamping components can fully clamp the shaft parts. The presence of the control slider can make the six clamping components operate synchronously to open and close. Because the opening and closing movement allows the device to handle shaft parts of different diameters.

[0004] However, when fixing shaft-type parts, the operator needs to hold the clamping rotary table with one hand to rotate it, driving the six clamping components to close and fit against the shaft surface simultaneously. After the clamping components are in place, the operator needs to maintain a stable gripping posture while using the other hand to turn the knob to lock the clamping rotary table. When operating with both hands, it is easy for the force to become unbalanced, causing the clamping rotary table to slightly retract, creating a gap between the clamping components and the shaft-type parts, resulting in loose clamping and causing deviation problems in subsequent processing. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies. Currently, when fixing shaft-type parts, the coordinated operation of both hands can easily lead to an imbalance of force, causing the clamps to loosen and resulting in deviations during subsequent processing.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: An anti-offset clamping device for machining shaft parts includes a fixed base, and a clamping mechanism is provided above the fixed base; The clamping mechanism includes a circular mounting block, the lower end of which is fixedly connected to the upper end of the fixed base. The upper end of the circular mounting block has a placement groove. The outside of the circular mounting block is rotatably connected to a drive cover via a bearing. The upper end of the drive cover has a through hole and a drive groove arranged in a ring array. A self-locking mechanism is provided above the fixed base.

[0007] Preferably, the upper end of the circular mounting block is provided with a hexagonal groove, and the inner wall of the hexagonal groove is slidably connected to a guide slider distributed in a ring array, and the upper end of the guide slider is fixedly connected to a triangular clamping plate.

[0008] Preferably, the lower ends of the plurality of triangular clamping plates are in contact with the upper end of the circular mounting block, and V-shaped anti-slip pads are provided on both sides of the inclined surfaces of the triangular clamping plates.

[0009] Preferably, two adjacent V-shaped anti-slip pads are in contact with each other, and a slide rod is fixedly connected to the upper end of the triangular clamping plate. The outside of the slide rod is slidably connected to the inner wall of the drive groove.

[0010] Preferably, the drive self-locking mechanism includes a first rotating rod, the lower end of which is rotatably connected to the upper end of the fixed base via a bearing, and a rotating block is fixedly connected to the upper end of the first rotating rod.

[0011] Preferably, the inner wall of the rotating block is rotatably connected to a screw via a bearing, one end of the screw is fixedly connected to a drive handwheel, and the external thread of the screw is connected to a threaded block.

[0012] Preferably, a second rotating rod is fixedly connected to the lower end of the threaded block, and a fixed plate is rotatably connected to the lower end of the second rotating rod via a bearing. One end of the fixed plate is fixedly connected to the outside of the drive cover.

[0013] Compared with the prior art, the beneficial effects of this utility model are: In this invention, multiple triangular clamping plates move synchronously along a hexagonal groove in the clamping mechanism. Combined with a V-shaped anti-slip pad, it can accommodate shaft parts of different diameters, automatically centering and preventing clamping deviation. Furthermore, the screw drive and adaptive rotation design of the self-locking mechanism allow the operator to complete clamping and locking simply by turning the drive handwheel, eliminating the need for manual maintenance. This solves the problems of difficult operation and unstable clamping in traditional devices. Simultaneously, the device has a compact structure, stable transmission, and uniform force on the shaft parts during clamping. The anti-slip pad enhances friction, effectively preventing slippage during processing, significantly improving the accuracy and efficiency of shaft part processing, and reducing operational difficulty. Attached Figure Description

[0014] Figure 1 A schematic diagram of the main structure of an anti-offset clamping device for machining shaft parts provided by this utility model; Figure 2 Exploded view of the drive cover structure of an anti-offset clamping device for machining shaft parts provided by this utility model; Figure 3 An exploded view of a circular mounting block structure for an anti-offset clamping device used in the machining of shaft parts, provided by this utility model; Figure 4 An exploded view of the screw structure of an anti-offset clamping device for machining shaft parts provided by this utility model.

[0015] Legend: 1. Fixed base; 2. Circular mounting block; 21. Placement slot; 22. Drive cover; 23. Through hole; 24. Drive slot; 25. Hexagonal slide groove; 26. Guide slider; 27. Triangular clamping plate; 28. V-shaped anti-slip pad; 29. ​​Slide rod; 3. First rotating rod; 31. Rotating block; 32. Screw; 33. Drive handwheel; 34. Threaded block; 35. Second rotating rod; 36. Fixed plate. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0017] To facilitate understanding of this utility model, a more comprehensive description of this utility model will be provided below with reference to relevant embodiments, and several embodiments of this utility model will be given. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of this utility model more thorough and complete.

[0018] It should be noted that when an element is referred to as being "fixed to" another element, it can be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or there may be an intervening element. The terms "vertical," "horizontal," "left," "right," and similar expressions used in this document are for illustrative purposes only.

[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention pertains. The terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items. Example

[0020] like Figures 1-4 As shown, this utility model provides a technical solution: an anti-deviation clamping device for machining shaft parts, including a fixed base 1, which serves as the basic load-bearing structure of the device. It is made of high-strength metal material, has good rigidity and stability, can effectively disperse vibration loads during machining, and provides a stable installation platform for the clamping mechanism and the self-locking drive mechanism, ensuring the overall stability of shaft parts during machining.

[0021] A clamping mechanism is provided above the fixed base 1 to achieve centered clamping and anti-offset fixation of shaft parts. The clamping mechanism includes a circular mounting block 2. The lower end of the circular mounting block 2 is fixedly connected to the upper end of the fixed base 1. The connection part adopts welding process to improve structural strength. The upper end of the circular mounting block 2 is provided with a placement groove 21 for preliminary positioning of the lower end of the shaft parts.

[0022] The drive cover 22 is rotatably connected to the outside of the circular mounting block 2 via a bearing. The bearing is a high-precision sealed bearing, which reduces rotational friction and prevents dust from entering, ensuring the smooth rotation of the drive cover 22. The upper end of the drive cover 22 has a through hole 23 for shaft parts to pass through. The upper end of the drive cover 22 has a drive groove 24 arranged in a ring array to provide movement guidance for the slide rod 29.

[0023] The upper end of the circular mounting block 2 is provided with a hexagonal groove 25, which provides a precise movement trajectory for the guide slider 26. The inner wall of the hexagonal groove 25 is slidably connected to the guide sliders 26 arranged in a ring array. The cooperation between the guide sliders 26 and the hexagonal groove 25 can limit the movement direction of the triangular clamping plate 27, ensuring that it converges or separates towards the center synchronously and stably. The upper end of the guide slider 26 is fixedly connected to the triangular clamping plate 27. Multiple triangular clamping plates 27 are arranged in a ring, which together form a ring-shaped clamping structure for shaft parts.

[0024] The lower ends of multiple triangular clamping plates 27 are in contact with the upper end of the circular mounting block 2 to ensure stability during clamping. V-shaped anti-slip pads 28 are provided on both sides of the triangular clamping plates 27. The V-shaped structure can be adapted to shaft parts of different diameters to achieve automatic centering and avoid clamping offset. The anti-slip pads are made of rubber with a high coefficient of friction, which can effectively increase the friction with the surface of shaft parts and prevent the parts from slipping during processing.

[0025] The two adjacent V-shaped anti-slip pads 28 are in contact with each other, further enhancing the sealing and stability of the clamping. The upper end of the triangular clamping plate 27 is fixedly connected to the slide rod 29. The outside of the slide rod 29 is slidably connected to the inner wall of the drive groove 24. The rotation of the drive cover 22 can drive the slide rod 29 to move through the drive groove 24, thereby causing the triangular clamping plate 27 to move along the hexagonal slide groove 25.

[0026] A drive self-locking mechanism is provided above the fixed base 1 to provide power to the clamping mechanism and realize the self-locking function. The drive self-locking mechanism includes a first rotating rod 3. The lower end of the first rotating rod 3 is rotatably connected to the upper end of the fixed base 1 through a bearing to ensure smooth rotation. A rotating block 31 is fixedly connected to the upper end of the first rotating rod 3. The rotating block 31 can rotate adaptively with the first rotating rod 3. It works with the threaded block 34 and the second rotating rod 35 to realize stable power transmission.

[0027] The inner wall of the rotating block 31 is rotatably connected to the screw 32 via a bearing. The bearing reduces friction when the screw 32 rotates. One end of the screw 32 is fixedly connected to a drive handwheel 33. The surface of the drive handwheel 33 is provided with anti-slip texture to facilitate rotation by the operator. The screw 32 is externally threaded to a threaded block 34. The rotation of the screw 32 can cause the threaded block 34 to move along its axial direction through thread transmission.

[0028] The lower end of the threaded block 34 is fixedly connected to a second rotating rod 35. The lower end of the second rotating rod 35 is rotatably connected to a fixed plate 36 via a bearing. One end of the fixed plate 36 is fixedly connected to the outside of the drive cover 22. The movement of the threaded block 34 can drive the drive cover 22 to rotate through the second rotating rod 35 and the fixed plate 36.

[0029] The working process of this utility model: Step 1: Pass the lower end of the shaft part to be processed through the through hole 23 of the drive cover 22 and place it stably in the placement groove 21 of the circular mounting block 2 to ensure the initial positioning of the part. Rotate the drive handwheel 33 to drive the screw 32 to rotate. The screw 32 causes the threaded block 34 to move along its axial direction through the threaded transmission. When the threaded block 34 moves, it drives the drive cover 22 to rotate around the circular mounting block 2 through the second rotating rod 35 and the fixing plate 36. During this process, the rotating block 31 rotates adaptively through the first rotating rod 3, and cooperates with the rotational connection between the second rotating rod 35 and the threaded block 34 to achieve adaptive rotational cooperation between the threaded block 34 and the rotating block 31, ensuring the stable rotation of the drive cover 22. When the drive cover 22 rotates, its drive groove 24 drives the slide rod 29 to move. The slide rod 29 causes multiple triangular clamping plates 27 to move synchronously along the hexagonal slide groove 25 through the guide slider 26. The V-shaped anti-slip pads 28 of the multiple triangular clamping plates 27 gradually adhere to the surface of the shaft part, clamping the part in the center until the part is stably fixed. Step two: After clamping is complete, stop rotating the drive handwheel 33. The thread self-locking characteristic of the screw 32 keeps the clamping state stable. At this time, the processing equipment can be started to process the shaft parts. During the processing, the V-shaped anti-slip pad 28 increases the friction, and the synchronous movement design of the triangular clamping plate 27 ensures that the parts are subjected to uniform force, effectively preventing deviation and slippage, and ensuring processing accuracy. After processing is completed, rotate the drive handwheel 33 in the opposite direction, causing the screw 32 to rotate in the opposite direction and the threaded block 34 to move in the opposite direction. Through the fixed plate 36 and the drive cover 22, the slide bar 29 moves in the opposite direction, causing the triangular clamping plate 27 to move in the opposite direction along the hexagonal slide groove 25, disengaging from the clamping of the shaft parts. At this time, the processed parts can be taken out from the placement groove 21.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A clamping device for preventing offset during machining of shaft parts, comprising a fixed base (1), characterized in that: A clamping mechanism is provided above the fixed base (1); The clamping mechanism includes a circular mounting block (2), the lower end of which is fixedly connected to the upper end of the fixed base (1). The upper end of the circular mounting block (2) is provided with a placement groove (21). The outside of the circular mounting block (2) is rotatably connected to a drive cover (22) via a bearing. The upper end of the drive cover (22) is provided with a through hole (23) and a drive groove (24) arranged in a ring array is provided at the upper end of the drive cover (22). A self-locking mechanism is provided above the fixed base (1).

2. The anti-deviation clamping device for machining shaft parts according to claim 1, characterized in that: The upper end of the circular mounting block (2) is provided with a hexagonal groove (25), and the inner wall of the hexagonal groove (25) is slidably connected with guide sliders (26) arranged in a ring array. The upper end of the guide sliders (26) is fixedly connected with a triangular clamping plate (27).

3. The anti-deviation clamping device for machining shaft parts according to claim 2, characterized in that: The lower ends of the multiple triangular clamping plates (27) are in contact with the upper end of the circular mounting block (2), and V-shaped anti-slip pads (28) are provided on both sides of the triangular clamping plates (27).

4. The anti-deviation clamping device for machining shaft parts according to claim 3, characterized in that: The two adjacent V-shaped anti-slip pads (28) are in contact with each other, and the upper end of the triangular clamping plate (27) is fixedly connected to a slide rod (29). The outside of the slide rod (29) is slidably connected to the inner wall of the drive groove (24).

5. The anti-deviation clamping device for machining shaft parts according to claim 1, characterized in that: The self-locking drive mechanism includes a first rotating rod (3), the lower end of which is rotatably connected to the upper end of the fixed base (1) via a bearing, and a rotating block (31) is fixedly connected to the upper end of the first rotating rod (3).

6. The anti-deviation clamping device for machining shaft parts according to claim 5, characterized in that: The inner wall of the rotating block (31) is rotatably connected to a screw (32) via a bearing. One end of the screw (32) is fixedly connected to a drive handwheel (33), and the screw (32) is threadedly connected to a threaded block (34).

7. The anti-deviation clamping device for machining shaft parts according to claim 6, characterized in that: The lower end of the threaded block (34) is fixedly connected to a second rotating rod (35), and the lower end of the second rotating rod (35) is rotatably connected to a fixed plate (36) through a bearing. One end of the fixed plate (36) is fixedly connected to the outside of the drive cover (22).

Citation Information

Patent Citations

  • Clamping device for shaft part machining

    CN222037593U