A kind of servo motor housing disposable machining completion anchor clamps
Patent Information
- Application Number
- CN202522410732.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-13
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-13
AI Technical Summary
[0003]为解决背景技术中提出的现有装置作业时,夹具紧紧夹持在机壳外部,夹紧力过大或不均匀,均会导致机壳发生弹性变形,虽然在夹紧状态下加工出的尺寸是合格的,但一旦卸下夹具,机壳回弹,就会造成圆度超差、尺寸失准,且夹具无法充分避让刀具路径,导致夹具本体与刀具发生干涉,需分多次装夹,加工产生的切屑容易堆积在夹紧元件上,会导致后续工件的定位不准、影响后续切割作业的进行的问题,本实用提供了一种伺服电机机壳一次性加工完成夹具,其包括支撑架,所述支撑架的架身上部设置有转动座,所述转动座上安装有气缸,所述气缸的伸缩端安装有夹持板,所述夹持板上安装有径向夹持组件,所述径向夹持组件中包含有结构筒,所述夹持板的夹持面上均固接有结构筒,两个所述结构筒的相对面上均开设有结构腔,所述结构腔的内部安装有横向的固定轴,所述固定轴的截面外部对称位置安装有摆动杆,所述结构筒上下端面上均开设有升降孔,上下升降孔的内部均设置有升降杆,所述升降杆的杆身上均开设有结构孔,所述升降杆通过结构孔套设在对应位置摆动杆摆动长端的截面外部,所述升降杆伸出外界的端部安装有连接架,所述连接架的短杆上均固定安装有橡胶支撑块,所述支撑架上安装有辅助清洁组件
1、该一种伺服电机机壳一次性加工完成夹具中,通过径向夹持组件的配合作业,做到从机壳内部进行向外的径向夹持,极大地减少了夹紧变形,实现削切过程中对刀具的避让,保证机壳加工过程中尺寸的精准性。
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Figure CN224896556U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of machining fixture technology, and more specifically, to a fixture for machining a servo motor housing in one go. Background Technology
[0002] In the production and processing of motor housings, fixtures are required to perform operations such as positioning, drilling, milling, reaming, and tapping on the motor housing blanks. When the existing equipment is in operation, the fixture is tightly clamped to the outside of the machine housing. Excessive or uneven clamping force will cause elastic deformation of the machine housing. Although the dimensions processed under the clamped state are qualified, once the fixture is removed, the machine housing will spring back, which will cause out-of-tolerance roundness and inaccurate dimensions. In addition, the fixture cannot fully avoid the tool path, causing interference between the fixture body and the tool. Multiple clamping is required. The chips generated during processing are easy to accumulate on the clamping elements, which will lead to inaccurate positioning of subsequent workpieces and affect the subsequent cutting operations. Based on this, this utility model discloses a fixture for one-time machining of a servo motor housing. Utility Model Content
[0003] To address the problems mentioned in the background art, where existing devices tightly clamp the machine housing with excessive or uneven clamping force, causing elastic deformation of the housing, resulting in acceptable dimensions while the machined dimensions are within tolerance after clamping, the housing springs back upon removal of the clamp, leading to out-of-roundness and dimensional inaccuracies. Furthermore, the clamp cannot adequately avoid the tool path, causing interference between the clamp body and the tool, requiring multiple clamping operations. Additionally, machining chips tend to accumulate on the clamping elements, leading to inaccurate workpiece positioning and affecting subsequent cutting operations. This invention provides a servo motor housing machining fixture that completes machining in one operation. The fixture includes a support frame with a rotating seat on its upper part. A cylinder is mounted on the rotating seat, and the cylinder's extension / retraction end is mounted on... The device includes a clamping plate with a radial clamping assembly. The radial clamping assembly contains structural cylinders. Structural cylinders are fixed to the clamping surfaces of the clamping plate. Structural cavities are formed on the opposite surfaces of the two structural cylinders. A transverse fixed shaft is installed inside the structural cavity. A swing rod is symmetrically installed outside the cross-section of the fixed shaft. Lifting holes are formed on the upper and lower end faces of the structural cylinders. Lifting rods are installed inside the upper and lower lifting holes. Structural holes are formed on the shafts of the lifting rods. The lifting rods are fitted through the structural holes outside the cross-section of the swinging long end of the corresponding swing rod. A connecting frame is installed at the end of the lifting rod extending to the outside. Rubber support blocks are fixedly installed on the short rods of the connecting frame. An auxiliary cleaning assembly is installed on the support frame.
[0004] As a further improvement to this technical solution, a push plate is provided inside the structural cavity at a position away from the clamping plate. An insertion groove is provided on one side of the structural cylinder. A structural piece is fixed to the push plate near the insertion groove. The structural piece is inserted into the insertion groove. The edge structural surface of the push plate slides along the inner wall of the structural cavity. A structural hole is provided on the push plate. The push plate is sleeved outside the cross section of the swing rod short rod through the structural hole.
[0005] As a further improvement to this technical solution, insert rods are fixedly connected to the opening positions on the opposite end faces of the two structural cylinders away from the insertion slots, and the insert rods can be inserted into the corresponding insertion slots.
[0006] As a further improvement to this technical solution, a limiting shaft is symmetrically fixed near both sides inside the structural cavity. A lifting block is slidably sleeved on the outside of the cross section of the limiting shaft. The lifting block is connected to the lifting rod at the corresponding position. A limiting spring is sleeved on the outside of the cross section of the limiting shaft. One end of the limiting spring is connected to the inner wall of the structural cavity, and the other end is connected to the lifting block.
[0007] As a further improvement to this technical solution, the clamping plate is provided with clearance grooves on all four sides of its body, and the clearance grooves penetrate through the thickness of the limiting spring.
[0008] As a further improvement to this technical solution, the auxiliary cleaning component includes a structural frame. The structural frame is connected to one vertical surface of the support frame. Fixed rods are fixedly connected between the structural frames. Movable seats are slidably sleeved on the outer side of the cross-sections at both ends of the fixed rods. Air extraction pipes are provided on the opposite surfaces of the movable seats. Multiple air extraction nozzles are equidistantly installed on the air extraction pipes near the clamping plate. A connecting block is connected to the end of the air extraction pipe away from the movable seat. The connecting block is sleeved on the outer side of the cross-section of the fixed rod through a sliding hole.
[0009] As a further improvement to this technical solution, a collection box is provided at the bottom of the support frame, an air pump is installed on the collection box, a connecting hose is installed on the air extraction pipe, and the end of the connecting hose extends through the sliding groove on the structural frame and is connected to the air pump.
[0010] As a further improvement to this technical solution, a limiting groove is provided at the position of the movable seat near the clamping plate, and arc-shaped pieces are fixed to the four structural surfaces of the clamping plate. The rotation trajectory of the arc-shaped pieces passes through the opening space of the limiting groove.
[0011] As a further improvement to this technical solution, a gear tooth is fixedly connected to the outer end of the rotating seat on one side, and a drive motor is installed on the plate structure surface of the support frame near the gear tooth. A gear is installed at the end of the output shaft of the drive motor, and the gear meshes with the gear tooth.
[0012] As a further improvement to this technical solution, a limiting ring is provided at the position of the cylinder near the clamping plate. The limiting ring is rotatably sleeved outside the cross section of the cylinder. An inclined support rod is provided at the bottom of the limiting ring, and the bottom of the inclined support rod is fixed to the plate of the support frame.
[0013] Compared with existing technologies, the beneficial effects of this utility model are as follows: 1. In this servo motor housing one-time machining fixture, the radial clamping components work together to achieve radial clamping from the inside of the housing outward, which greatly reduces clamping deformation, avoids the cutting tool during the cutting process, and ensures the dimensional accuracy of the housing during machining.
[0014] 2. In this servo motor housing one-time machining fixture, with the cooperation of auxiliary cleaning components, the fixture can be quickly cleaned of chips, preventing chips from accumulating on the fixture, and ensuring timely cleaning of chips during machining or tool change intervals. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the clamping plate and structural cylinder of this utility model; Figure 3 This is a schematic diagram of the internal structure of the cavity in this utility model; Figure 4 This is a schematic diagram of the structure of the extraction tube in this practical application; Figure 5 This is a structural diagram showing the installation position of the gear teeth and the limiting ring in this utility model.
[0016] The meanings of the labels in the diagram are as follows: 1. Support frame; 2. Rotating seat; 3. Cylinder; 4. Clamping plate; 5. Structural cylinder; 6. Structural cavity; 7. Fixed shaft; 8. Swing rod; 9. Lifting rod; 10. Connecting frame; 11. Rubber support block; 12. Limiting shaft; 13. Lifting block; 14. Limiting spring; 15. Push plate; 16. Insertion slot; 17. Insert rod; 18. Clearance slot; 19. Structural frame; 20. Fixed rod; 21. Moving seat; 22. Air extraction pipe; 23. Air extraction nozzle; 24. Connecting block; 25. Connecting hose; 26. Collection box; 27. Air pump; 28. Limiting slot; 29. Arc-shaped piece; 30. Gear tooth; 31. Drive motor; 32. Gear; 33. Limiting ring. Detailed Implementation
[0017] The technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0018] Therefore, this utility model provides a fixture for one-time machining of servo motor housings. (See attached image) Figures 1-3 , Figure 5 As shown, it includes a support frame 1, a rotating seat 2 is provided on the upper part of the support frame 1, a cylinder 3 is installed on the rotating seat 2, a clamping plate 4 is installed on the telescopic end of the cylinder 3, a radial clamping assembly is installed on the clamping plate 4, the radial clamping assembly includes a structural cylinder 5, structural cylinders 5 are fixedly connected to the clamping surfaces of the clamping plate 4, structural cavities 6 are opened on the opposite surfaces of the two structural cylinders 5, a transverse fixed shaft 7 is installed inside the structural cavity 6, a swing rod 8 is installed symmetrically outside the cross section of the fixed shaft 7, lifting holes are opened on the upper and lower end faces of the structural cylinder 5, lifting rods 9 are provided inside the upper and lower lifting holes, structural holes are opened on the rod body of the lifting rod 9, the lifting rod 9 is sleeved outside the cross section of the swinging long end of the corresponding position swing rod 8 through the structural holes, a connecting frame 10 is installed on the end of the lifting rod 9 that extends outward, a rubber support block 11 is fixedly installed on the short rod of the connecting frame 10, and an auxiliary cleaning component is installed on the support frame 1. When the swing rod 8 rotates, with the cooperation of the structural hole, the lifting rod 9 drives the connecting frame 10 and the rubber support block 11 to rise and fall vertically, so as to provide radial support for the inside of the housing and reduce the excessive clamping of the fixture on the outside of the housing. The surface of the rubber support block 11 has a certain friction force to prevent the motor housing from rotating during the support process of the rubber support block 11.
[0019] A push plate 15 is positioned inside the structural cavity 6, away from the clamping plate 4. An insertion slot 16 is provided on one side of the structural cylinder 5. A structural piece is fixed to the push plate 15 near the insertion slot 16, and the structural piece is inserted into the insertion slot 16. The edge of the push plate 15 slides along the inner wall of the structural cavity 6. A structural hole is provided on the push plate 15, and the push plate 15 is sleeved outside the cross-section of the swing rod 8 through the structural hole. The forward and backward movement of the push plate 15 controls the opening and closing degree of the two rods of the swing rod 8, thereby adjusting the working position of the lifting rod 9, the connecting frame 10, and the rubber support block 11.
[0020] Insert rods 17 are fixedly connected to the opposite end faces of the two structural cylinders 5 at positions away from the insertion slots 16. The insert rods 17 can be inserted into the corresponding insertion slots 16. The insert rods 17 can provide driving force for the movement of the push plate 15 when the structural cylinders 5 come close to each other.
[0021] Inside the structural cavity 6, symmetrically fixed limit shafts 12 are positioned near both sides. Lifting blocks 13 are slidably sleeved on the outer surface of the limit shafts 12. The lifting blocks 13 are connected to corresponding lifting rods 9. Limiting springs 14 are sleeved on the outer surface of the limit shafts 12, with one end connected to the inner wall of the structural cavity 6 and the other end connected to the lifting blocks 13. After the lifting rod 9 moves the rubber support block 11 away from the structural cylinder 5, the limiting spring 14 is compressed and generates a reaction force. This reaction force causes the lifting blocks 13 and lifting rod 9 to tend to return to their original positions. After the insertion rod 17 is withdrawn from the opening of the insertion slot 16, the pushing force of the insertion rod 17 on the push plate 15 is removed. With the cooperation of the reaction force of the limiting spring 14, the lifting block 13 drives the lifting rod 9, connecting frame 10, and rubber support block 11 to return to their original positions, causing the swing rod 8 to rotate and return to its original position. This, in turn, causes the push plate 15 to move outward and return to its original position, facilitating the next clamping operation.
[0022] The clamping plate 4 has clearance grooves 18 on all four sides, and the clearance grooves 18 penetrate through the thickness of the plate body of the limiting spring 14.
[0023] During operation, the radial clamping assembly allows the motor housing to be placed between the structural cylinders 5. Activating cylinder 3 causes clamping plate 4 to move the structural cylinders 5 towards each other, clamping them together. The structural cylinders 5 move into the motor housing, and the insertion rod 17 inserts into the insertion slot 16, contacting the structural piece of the push plate 15. As the structural cylinders 5 approach each other, the insertion rod 17 applies a pushing force to the push plate 15. The push plate 15 pushes the swing rod 8 to rotate around the fixed shaft 7, causing the long ends of the swing rods 8 to move away from each other. This causes the lifting rod 9 to push the connecting frame 10 and the rubber support block 11 away from the structural cylinders 5. The lifting block 13 moves accordingly, causing the limiting spring 14 to be compressed and generate a reaction force. This reaction force causes the lifting block 13 and the lifting rod 9 to tend to return to their original position. The rubber support block 11 is tightly attached to the inner arc surface of the motor housing, providing radial support to the motor housing and greatly reducing clamping deformation.
[0024] Further, see Figure 1 , Figures 4-5As shown, the auxiliary cleaning assembly includes a structural frame 19. The structural frame 19 is connected to one vertical surface of the support frame 1. Fixed rods 20 are fixedly connected between the structural frames 19. Movable seats 21 are slidably fitted onto the outer surfaces of both ends of the fixed rods 20. Suction pipes 22 are provided on opposite surfaces of the movable seats 21. Multiple suction nozzles 23 are equidistantly installed on the suction pipes 22 near the clamping plate 4. A connecting block 24 is connected to the end of the suction pipe 22 away from the movable seat 21. The connecting block 24 is fitted onto the outer surface of the fixed rod 20 through a sliding hole. The movable seats 21 and connecting blocks 24 ensure smooth movement of the suction pipes 22 on the fixed rods 20. The suction nozzles 23 are obliquely installed on the suction pipes 22, with the working end of the suction nozzle 23 always facing the corresponding clamping plate 4 and structural cylinder 5, ensuring effective operation of the suction nozzles 23.
[0025] A collection box 26 is provided at the bottom of the support frame 1. An air pump 27 is installed on the collection box 26. A connecting hose 25 is installed on the air extraction pipe 22. The end of the connecting hose 25 extends through the sliding groove on the structural frame 19 and is connected to the air pump 27.
[0026] A limiting groove 28 is provided on the movable seat 21 near the clamping plate 4. Arc-shaped pieces 29 are fixed to all four structural surfaces of the clamping plate 4. The rotation trajectory of the arc-shaped pieces 29 passes through the opening space of the limiting groove 28. The cooperation between the arc-shaped pieces 29 and the limiting groove 28 allows the suction pipe 22 and the suction nozzle 23 to move with the clamping plate 4, ensuring the smooth operation of the suction nozzle 23.
[0027] A gear tooth 30 is fixed to the outer end of one side of the rotating seat 2. A drive motor 31 is mounted on the plate structure surface of the support frame 1 near the gear tooth 30. A gear 32 is mounted on the end of the output shaft of the drive motor 31, and the gear 32 meshes with the gear tooth 30. This provides driving force for the rotation of the clamping plate 4.
[0028] A limit ring 33 is provided near the clamping plate 4 of the cylinder 3. The limit ring 33 is rotatably sleeved outside the cross section of the cylinder 3. An inclined support rod is provided at the bottom of the limit ring 33, and the bottom of the inclined support rod is fixed to the plate of the support frame 1.
[0029] During operation, thanks to the structural design of the auxiliary cleaning components, when the clamping plate 4 pushes the structural cylinder 5 to move, the clamping plate 4, in cooperation with the limiting groove 28 and the arc-shaped piece 29, drives the moving seat 21 and the suction pipe 22 to move along the fixed rod 20, so that the working range of the suction nozzle 23 always faces the clamping plate 4 and the structural cylinder 5. After the top of the machine housing is processed, the drive motor 31 operates, and with the cooperation of the gear teeth 30, the gear 32 drives the rotating seat 2 and the cylinder 3 to rotate. The clamping plate 4 drives the arc-shaped piece 29 to rotate 90 degrees towards the suction pipe 22. At the same time, the air pump 27 operates, and the port of the suction nozzle 23 generates suction force, so that the chips on the clamping surface of the clamping plate 4 and the machine housing processing surface are sucked into the interior of the suction pipe 22 and collected in the collection box 26 through the connecting hose 25, preventing the chips from accumulating on the clamp and ensuring timely cleaning of chips during processing or tool change intervals.
[0030] In summary, this effectively solves the problems of existing equipment where the fixture is tightly clamped to the outside of the machine housing, and excessive or uneven clamping force can cause elastic deformation of the machine housing. Although the dimensions processed under clamping conditions are qualified, once the fixture is removed, the machine housing springs back, causing out-of-tolerance roundness and dimensional inaccuracies. Furthermore, the fixture cannot adequately avoid the tool path, causing interference between the fixture body and the tool, requiring multiple clamping operations. The chips generated during processing tend to accumulate on the clamping elements, leading to inaccurate positioning of subsequent workpieces and affecting subsequent cutting operations.
[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0032] Although embodiments of the present utility have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present utility, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A fixture for one-time machining of a servo motor housing, characterized in that: Includes a support frame (1), the upper part of which is provided with a rotating seat (2), a cylinder (3) is mounted on the rotating seat (2), a clamping plate (4) is mounted on the telescopic end of the cylinder (3), a radial clamping assembly is mounted on the clamping plate (4), the radial clamping assembly includes a structural cylinder (5), structural cylinders (5) are fixedly connected to the clamping surfaces of the clamping plate (4), and structural cavities (6) are opened on the opposite surfaces of the two structural cylinders (5), and a transverse fixed shaft (7) is installed inside the structural cavity (6). A swing rod (8) is installed at a symmetrical position outside the cross section of the structure cylinder (5). A lifting hole is provided on both the upper and lower end faces of the structure cylinder (5). A lifting rod (9) is provided inside the upper and lower lifting holes. A structural hole is provided on the body of the lifting rod (9). The lifting rod (9) is sleeved on the outside of the cross section of the swing long end of the corresponding position swing rod (8) through the structural hole. A connecting frame (10) is installed on the end of the lifting rod (9) that extends to the outside. A rubber support block (11) is fixedly installed on the short rod of the connecting frame (10). An auxiliary cleaning component is installed on the support frame (1).
2. The fixture for one-time machining of a servo motor housing according to claim 1, characterized in that: A push plate (15) is provided inside the structural cavity (6) away from the clamping plate (4). An insertion groove (16) is provided on one side of the structural cylinder (5). A structural piece is fixed to the push plate (15) near the insertion groove (16). The structural piece is inserted into the insertion groove (16). The edge structural surface of the push plate (15) slides along the inner wall of the structural cavity (6). A structural hole is provided on the push plate (15), and the push plate (15) is sleeved outside the cross section of the swing rod (8) through the structural hole.
3. The fixture for one-time machining of a servo motor housing according to claim 2, characterized in that: Insert rods (17) are fixedly connected to the opening positions on the opposite end faces of the two structural cylinders (5) away from the insertion slots (16), and the insert rods (17) can be inserted into the corresponding insertion slots (16).
4. The fixture for one-time machining of a servo motor housing according to claim 3, characterized in that: The structural cavity (6) is symmetrically fixed with limiting shafts (12) near both sides. A lifting block (13) is slidably sleeved on the outside of the cross section of the limiting shaft (12). The lifting block (13) is connected to the lifting rod (9) at the corresponding position. A limiting spring (14) is sleeved on the outside of the cross section of the limiting shaft (12). One end of the limiting spring (14) is connected to the inner wall structure surface of the structural cavity (6), and the other end is connected to the lifting block (13).
5. A fixture for one-time machining of a servo motor housing according to claim 4, characterized in that: The clamping plate (4) has clearance grooves (18) around its body, and the clearance grooves (18) penetrate the thickness of the limiting spring (14).
6. The fixture for one-time machining of a servo motor housing according to claim 1, characterized in that: The auxiliary cleaning component includes a structural frame (19). The structural frame (19) is connected to one vertical surface of the support frame (1). Fixed rods (20) are fixed between the structural frames (19). Movable seats (21) are slidably sleeved on the outer side of the cross section of both ends of the fixed rods (20). Air extraction pipes (22) are provided on the opposite surfaces of the movable seats (21). Multiple air extraction nozzles (23) are equidistantly installed on the air extraction pipes (22) near the clamping plate (4). A connecting block (24) is connected to the end of the air extraction pipes (22) away from the movable seats (21). The connecting block (24) is sleeved on the outer side of the cross section of the fixed rods (20) through a sliding hole.
7. A fixture for one-time machining of a servo motor housing according to claim 6, characterized in that: The bottom of the support frame (1) is provided with a collection box (26), an air pump (27) is installed on the collection box (26), and a connecting hose (25) is installed on the air extraction pipe (22). The end of the connecting hose (25) extends through the sliding groove on the structural frame (19) and is connected to the air pump (27).
8. A fixture for one-time machining of a servo motor housing according to claim 7, characterized in that: The movable seat (21) has a limiting groove (28) near the clamping plate (4). Arc-shaped pieces (29) are fixed to all four structural surfaces of the clamping plate (4). The rotation trajectory of the arc-shaped pieces (29) passes through the opening space of the limiting groove (28).
9. A fixture for one-time machining of a servo motor housing according to claim 1, characterized in that: One side of the rotating seat (2) has a gear tooth (30) fixed to its outer end. The support frame (1) has a drive motor (31) installed on its plate structure near the gear tooth (30). The output shaft end of the drive motor (31) has a gear (32) installed, and the gear (32) meshes with the gear tooth (30).
10. A fixture for one-time machining of a servo motor housing according to claim 9, characterized in that: A limiting ring (33) is provided near the clamping plate (4) of the cylinder (3). The limiting ring (33) is rotatably sleeved outside the cross section of the cylinder (3). An inclined support rod is provided at the bottom of the limiting ring (33), and the bottom of the inclined support rod is fixed to the plate of the support frame (1).