A feeding device of a steel pipe cutting machine

CN224896606UActive Publication Date: 2026-10-27JINAN LASER MAX MASCH TECH CO LTD
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Patent Information

Application Number
CN202522508275.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-26
Publication Date
2026-10-27
Estimated Expiration
2035-11-26

AI Technical Summary

Technical Problem

[0005]本实用新型的目的在于提供一种钢管切割机的上料装置,采用本装置进行工作,从而解决了上述背景技术中上料效率低的问题

Benefits of technology

提升上料效率:通过驱动电机驱动同步轴一联动多根链条一实现钢管批量输送,配合托举机构的气缸一与顶料板完成单根钢管自动分离定位,再经送料机构的气缸二推送,替代传统人工逐根上料模式,避免人工疲劳导致的输送中断,缩短单根钢管上料周期,实现钢管连续高效上料。

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Abstract

The utility model provides a kind of feeding device of steel pipe cutting machine, including frame body, frame body has conveying direction, the top of frame body is provided with conveying assembly along conveying direction, conveying assembly is provided with lifting mechanism at the downstream position of conveying assembly and pauses to lift a steel pipe, and the side of lifting mechanism is provided with feeding mechanism and pushes steel pipe to cutting station roller.The utility model is batch feeding by conveying assembly, single positioning by lifting mechanism, accurate pushing by feeding mechanism, replaces traditional manual feeding, greatly improves feeding efficiency, and multiple structures cooperate to improve the accuracy of steel pipe feeding.
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Description

Technical Field

[0001] This utility model relates to the field of steel pipe cutting technology, and in particular to a feeding device for a steel pipe cutting machine. Background Technology

[0002] Steel pipe cutting is of great significance in fields such as construction, machinery manufacturing, petrochemicals, and rail transportation. The cut steel pipes can be used for many scenarios, such as connecting components of building steel structures, processing and manufacturing mechanical parts, assembling sections of oil and gas pipelines, and building vehicle components in rail transportation.

[0003] Existing steel pipe cutting machines require manual placement of steel pipes onto the rollers at the cutting station, resulting in low feeding efficiency.

[0004] In summary, we propose a feeding device for a steel pipe cutting machine to solve the above-mentioned problems. Utility Model Content

[0005] The purpose of this utility model is to provide a feeding device for a steel pipe cutting machine. By using this device, the problem of low feeding efficiency in the above-mentioned background art is solved.

[0006] To achieve the above objectives, the technical solution provided by this utility model is as follows: a feeding device for a steel pipe cutting machine, comprising a frame, the frame having a conveying direction, a conveying component being provided on the top of the frame along the conveying direction, a lifting mechanism being provided at the downstream position of the conveying component to lift a steel pipe and pause the conveying component, and a feeding mechanism being provided on one side of the lifting mechanism to push the steel pipe to the cutting station roller.

[0007] Preferably, the frame includes multiple spaced-apart feeding racks, and adjacent feeding racks are fixedly connected by connecting rods.

[0008] Preferably, the conveying assembly includes multiple chains, and each feeding frame has a sprocket 1 and a sprocket 2 installed inside it along its length. The conveying direction of the frame is from sprocket 1 to sprocket 2. Chain 1 is meshed between sprocket 1 and sprocket 2. The upper chain segment of chain 1 is located above the feeding frame. One of the feeding frames is equipped with a drive motor. A sprocket 3 is fixedly connected to the surface of the output shaft of the drive motor. Multiple sprockets 1 are coaxially connected to a synchronous shaft 1 through a coupling. The synchronous shaft 1 is rotatably connected to multiple feeding frames. A sprocket 4 is fixedly connected to the surface of the synchronous shaft 1. Chain 2 is meshed between sprocket 3 and sprocket 4.

[0009] Preferably, the lifting mechanism includes multiple cylinders, the number of which is the same as the number of feeding racks. Each cylinder is located on the side of each feeding rack near the sprocket. A displacement assembly for adjusting the position of the cylinders is provided between the multiple feeding racks. A top plate is fixedly connected to the output end of each cylinder. A V-shaped positioning groove is opened at the top of each top plate. A positioning block is fixedly connected to the top of each feeding rack near the sprocket. A limit switch for triggering the pausing of the conveying assembly is installed on one side of the positioning block.

[0010] Preferably, the displacement assembly includes multiple slide rails, the number of which is the same as the feeding frame. Each slide rail is fixedly connected to the side wall of each feeding frame near the second sprocket. A slide block is slidably connected in each slide rail. The side wall of the slide block away from the slide rail is fixedly connected to the first cylinder. A worm gear screw jack is installed on one side of each slide rail. The output end of the worm gear screw jack is fixedly connected to the side wall of the slide block. The input shafts of multiple adjacent worm gear screw jacks are connected to a synchronous shaft two via a coupling. The synchronous shaft two is rotatably connected to the feeding frame. One end of the synchronous shaft two passes through the feeding frame and is coaxially fixedly connected to a handwheel.

[0011] Preferably, the feeding mechanism includes multiple cylinders II, the number of which is the same as the feeding frame. Each cylinder II is installed on the side wall of each feeding frame away from cylinder I. The output direction of cylinder II is the same as the conveying direction of chain I. The output end of each cylinder II is fixedly connected to a feeding seat. The side wall of the feeding seat away from the feeding frame is fixedly connected to a support plate. The top of the support plate is provided with an inclined surface. The horizontal height of the lower edge of the inclined surface of the top of the support plate is higher than the horizontal height of the upper chain segment of chain I. The side wall of the support plate away from the feeding seat is rotatably connected to a crank arm through a rotating shaft. Cylinder III is also installed on the side wall of the support plate away from the feeding frame. The output end of cylinder III is hinged to the bottom end of the crank arm. The crank arm and the inclined surface of the top of the support plate can be closed to form a letter V-shaped opening and closing limiting structure.

[0012] Preferably, each of the feeding seats is equipped with a slide rail II on the side wall near the feeding frame, and each of the feeding frames is equipped with a slider on the side wall near the feeding seat. Each slider is slidably connected to the corresponding slide rail II. A rack is fixedly connected to the bottom of each feeding seat, and a gear is meshed below the rack. A synchronous shaft III is connected between multiple gears through a coupling, and the synchronous shaft III is rotatably connected to multiple feeding frames.

[0013] Preferably, a baffle is fixedly connected to the side wall of the outermost feeding rack away from the other feeding racks, and a cylinder is installed on the top of the baffle near the sprocket two. A limit plate is fixedly connected to the output end of the cylinder.

[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: Improve feeding efficiency: The synchronous shaft driven by the drive motor links multiple chains to achieve batch conveying of steel pipes. The cylinder of the lifting mechanism and the top plate complete the automatic separation and positioning of individual steel pipes. Then, the cylinder of the feeding mechanism pushes the pipes, replacing the traditional manual feeding mode of one pipe at a time. This avoids the interruption of conveying caused by human fatigue, shortens the feeding cycle of a single steel pipe, and achieves continuous and efficient feeding of steel pipes.

[0015] Improving the accuracy of steel pipe feeding: The steel pipe is initially centered by the V-shaped positioning groove at the top of the top plate. The positioning block and limit switch achieve precise stopping of the steel pipe conveying. The cylinder four on the baffle and the limit plate complete the alignment of the steel pipe end. The V-shaped opening and closing limit structure of the curved arm and the support plate in the feeding mechanism ensures the stability of the steel pipe posture during the pushing process. The precise positioning and end alignment of the steel pipe are achieved through the coordinated action of multiple structures, avoiding the positioning deviation of the steel pipe caused by human operation error and improving the accuracy of steel pipe feeding. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a structural schematic diagram from another perspective of the present invention; Figure 3 for Figure 1 A magnified view of a portion of point A in the middle; Figure 4 for Figure 1 A magnified view of a portion of point B in the middle; Figure 5 for Figure 1 A magnified view of a portion of point C in the middle; Figure 6 for Figure 2 A magnified view of a portion of point D in the middle; Figure 7 This is a schematic diagram showing the positional relationship between the crank arm and the gear in this utility model.

[0017] In the diagram: 1. Frame; 11. Feeding rack; 12. Connecting rod; 2. Conveying assembly; 21. Chain 1; 22. Sprocket 1; 23. Sprocket 2; 24. Drive motor; 25. Sprocket 3; 26. Synchronous shaft 1; 27. Sprocket 4; 28. Chain 2; 3. Lifting mechanism; 31. Cylinder 1; 32. Displacement assembly; 321. Slide rail; 322. Slide block; 323. Worm screw jack; 3 24. Synchronous Shaft II; 325. Handwheel; 33. Positioning Block; 34. Limit Switch; 35. Top Material Plate; 4. Feeding Mechanism; 41. Cylinder II; 42. Feeding Seat; 43. Support Plate; 44. Crank Arm; 45. Cylinder III; 46. Slide Rail II; 47. Slider; 48. Rack; 49. Gear; 410. Synchronous Shaft III; 411. Material Stop; 412. Cylinder IV; 413. Limit Plate. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0020] like Figures 1-7 As shown, a feeding device for a steel pipe cutting machine includes a frame 1. A control box is installed on the side wall of the frame 1. The control box is electrically connected to various electrical control components in the device. The controller is electrically connected to various electrical control components in the device. The frame 1 has a conveying direction. A conveying component 2 is installed on the top of the frame 1 along the conveying direction. A lifting mechanism 3 is installed downstream of the conveying component 2 to lift a steel pipe and pause the conveying component 2. A feeding mechanism 4 is installed on one side of the lifting mechanism 3 to push the steel pipe to the roller at the cutting station.

[0021] Furthermore, the frame 1 includes multiple spaced feeding racks 11, with connecting rods 12 fixedly connected between adjacent feeding racks.

[0022] Furthermore, the conveying assembly 2 includes multiple chains 21. Each feeding frame 11 has a sprocket 22 and a sprocket 23 installed inside it along its length. The conveying direction of the frame 1 is from sprocket 22 to sprocket 23. Chains 21 are meshed between sprocket 22 and sprocket 23. The upper segment of chain 21 is located above the feeding frame 11. A drive motor 24 is installed in one of the feeding frames 11. A sprocket 25 is fixedly connected to the surface of the drive motor output shaft 24. Multiple sprockets 22 are coaxially connected via a coupling for synchronous transmission. The synchronous shaft 26 is rotatably connected to multiple feeding racks 11. A sprocket 27 is fixedly connected to the surface of the synchronous shaft 26. A chain 28 meshes between the sprocket 27 and the chain 25. After the drive motor 24 starts, the synchronous shaft 26 is driven to rotate through the transmission cooperation of the chain 25, the chain 28 and the chain 27. The synchronous shaft 26 then links the sprockets 22 in all the feeding racks 11 through the coupling, so that multiple chains 21 rotate synchronously and move along the conveying direction to realize the batch conveying of multiple steel pipes.

[0023] Furthermore, the lifting mechanism 3 includes multiple cylinders 31, which are activated by a controller to achieve synchronous telescopic movement, forming a synchronous drive structure. The number of cylinders 31 is the same as that of the feeding frame 11. Each cylinder 31 is located on the side of each feeding frame 11 near the sprocket 23. Displacement components 32 for adjusting the position of the cylinders 31 are provided between the multiple feeding frames 11 to ensure that steel pipes of different specifications can be stably lifted and detached from the conveying component. The output end of each cylinder 31 is fixedly connected to a top plate 35. Each top plate 35 has a V-shaped positioning groove at its top. Each feeding rack 11 has a positioning block 33 fixedly connected to its top near the sprocket 23. A limit switch 34 for triggering the suspension of the conveying assembly 2 is installed on one side of the positioning block 33. The limit switch 34 is preferably an Omron rocker-type limit switch. When the steel pipe touches the limit switch 34 on the side of the positioning block 33, the limit switch 34 triggers a signal to stop the conveying assembly 2. At the same time, the cylinder 31 starts to lift the steel pipe, completing the separation and positioning of a single steel pipe.

[0024] Furthermore, the displacement assembly 32 includes multiple slide rails 321, the number of which is the same as the number of feed racks 11. Each slide rail 321 is fixedly connected to one side wall of each feed rack 11 near the second sprocket 23. A slide block 322 is slidably connected in each slide rail 321. The side wall of the slide block 322 away from the slide rail 321 is fixedly connected to the first cylinder 31. A worm gear screw jack 323 is installed on one side of each slide rail 321, and the output end of the worm gear screw jack 323 is fixedly connected to the side wall of the slide block 322. The input shafts of multiple adjacent screw jacks 323 are connected by a coupling to a synchronous shaft 324. The synchronous shaft 324 is rotatably connected to the feeding frame 11. One end of the synchronous shaft 324 passes through the feeding frame 11 and is coaxially fixed to a handwheel 325. Rotating the handwheel 325 can drive the synchronous shaft 324 to rotate, thereby driving all screw jacks 323 to synchronously push the slide block 322 to slide along the slide rail 321, thus realizing the synchronous position adjustment of multiple cylinders 31.

[0025] Furthermore, the feeding mechanism 4 includes multiple cylinders 41, which are activated by a controller to achieve synchronous telescopic movement, forming a synchronous drive structure. The number of cylinders 41 is the same as that of the feeding frame 11. Each cylinder 41 is installed on the side wall of each feeding frame 11 away from cylinder 31. The output direction of cylinder 41 is consistent with the conveying direction of chain 21. The output end of each cylinder 41 is fixedly connected to a feeding seat 42. A support plate 43 is fixedly connected to the side wall of the feeding seat 42 away from the feeding frame 11. The top of the support plate 43 is provided with an inclined surface. The horizontal height of the lower edge of the inclined surface of the top of the support plate 43 is higher than the horizontal height of the chain segment on chain 21, avoiding... To prevent frictional interference between the steel pipe and the conveying assembly 2 during pushing, a crank arm 44 is rotatably connected to the side wall of the support plate 43 away from the feeding seat 42 via a rotating shaft. A cylinder 45 is also installed on the side wall of the support plate 43 away from the feeding rack 11. Multiple cylinders 45 are started by a controller to achieve synchronous telescopic movement, forming a synchronous drive structure. The output end of the cylinder 45 is hinged to the bottom end of the crank arm 44. The inclined surface of the crank arm 44 and the top of the support plate 43 can be enclosed to form a letter V-shaped opening and closing limiting structure. The V-shaped limiting structure can limit the steel pipe, prevent deviation during pushing, and ensure that the steel pipe moves along the set path. The telescopic movement of the cylinder 45 drives the crank arm 44 to rotate, realizing the opening and closing of the limiting structure.

[0026] Furthermore, each feeding seat 42 is equipped with a slide rail 46 on its side wall near the feeding frame 11, and each feeding frame 11 is equipped with a slider 47 on its side wall near the feeding seat 42. Each slider 47 is slidably connected to the corresponding slide rail 46. The sliding engagement between the slide rail 46 and the slider 47 on the feeding frame 11 guides the extension and retraction of the cylinder 41. A rack 48 is fixedly connected to the bottom of each feeding seat 42, and a gear 49 is meshed below the rack 48. Multiple gears 49 are connected to a synchronous shaft 410 via a coupling. The synchronous shaft 410 is rotatably connected to multiple feeding frames 11, and the multiple gears 49 are linked through the synchronous shaft 410, enhancing the synchronicity of all feeding seats 42 under the drive of the cylinder 41.

[0027] Furthermore, a baffle 411 is fixedly connected to the side wall of the outermost feeding rack 11 away from the other feeding racks 11. A cylinder 412 is installed on the top of the baffle 411 near the side of the sprocket 23. A limit plate 413 is fixedly connected to the output end of the cylinder 412. When the steel pipe is lifted into the V-shaped limit structure, the cylinder 412 is activated to push the limit plate 413 against the end of the steel pipe, so that the steel pipe is parallel to the cutting station roller.

[0028] Working principle: The operator places multiple steel pipes parallel on the chain segments of chain 21 above multiple feeding racks 11, starts the drive motor 24 to drive sprocket 25 to rotate, and transmits the power through chain 28 to sprocket 27 on synchronous shaft 26, thereby driving synchronous shaft 26 to rotate synchronously. Synchronous shaft 26 drives sprocket 22 in all feeding racks 11 to rotate synchronously through the coupling, so that chain 21, which is meshed between sprocket 22 and sprocket 23, runs along the conveying direction of the frame 1. The continuous movement of chain 21 drives the steel pipe to move downstream of the conveyor.

[0029] When the downstream steel pipe moves with chain 21 to a position close to sprocket 23, the surface of the steel pipe comes into contact with positioning block 33 and touches the limit switch 34 on one side of positioning block 33. Limit switch 34 immediately triggers a signal and feeds back to the control module, controlling drive motor 24 to stop running. Chain 21 stops conveying, and at the same time, multiple cylinders 31 in lifting mechanism 3 start synchronously. Their output ends push top plate 35 to extend upward. The V-shaped positioning groove at the top of top plate 35 accurately supports the single steel pipe and lifts it off chain 21. After top plate 35 lifts the single steel pipe, limit switch 34 no longer senses the steel pipe. The control module feeds back a signal to drive motor 24 to start again, chain 21 resumes operation, and drives subsequent steel pipes to continue to be conveyed to positioning block 33, preparing for the next feeding.

[0030] Then, cylinder 345 retracts, bringing support plate 43 and top plate 35 to the same horizontal position. Subsequently, cylinder 131 retracts synchronously, causing top plate 35 to descend. Since the lower edge of the inclined surface of support plate 43 is higher than the upper chain segment of chain 21, the steel pipe falls into the V-shaped opening and closing limiting structure during the descent of top plate 35. Then, cylinder 412 on the baffle 411 is activated, and its output end pushes the limiting plate 413 to extend towards the end of the steel pipe. The limiting plate 413 abuts against the end of the steel pipe, pushing the steel pipe axis parallel to the cutting station roller. Subsequently, cylinder 2 41 starts and pushes the feeding seat 42 to move towards the cutting station roller. When the V-shaped opening and closing limit structure moves above the cutting station roller, cylinder 3 45 retracts, and its output end pulls the crank arm 44 to rotate around the shaft, releasing the V-shaped limit constraint. The steel pipe falls smoothly onto the cutting station roller along the top wall of the crank arm 44, completing a single feeding. Afterward, cylinder 2 41, cylinder 3 45, and cylinder 412 reset in sequence, the top plate 35 returns to its initial position, and the device enters the feeding cycle of the next steel pipe, realizing continuous feeding.

[0031] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A feeding device for a steel pipe cutting machine, characterized in that: Includes a frame (1), the frame (1) has a conveying direction, the top of the frame (1) is provided with a conveying component (2) along the conveying direction, a lifting mechanism (3) is provided at the downstream position of the conveying component (2) to lift a steel pipe and pause the conveying component (2), and a feeding mechanism (4) is provided on one side of the lifting mechanism (3) to push the steel pipe to the cutting station roller.

2. The feeding device for a steel pipe cutting machine according to claim 1, characterized in that: The frame (1) includes multiple spaced feeding racks (11), and connecting rods (12) are fixedly connected between adjacent feeding racks.

3. The feeding device for a steel pipe cutting machine according to claim 2, characterized in that: The conveying assembly (2) includes multiple chains (21). Each feeding rack (11) has a sprocket (22) and a sprocket (23) installed inside it along its length. The conveying direction of the frame (1) is from the sprocket (22) to the sprocket (23). The chains (21) are meshed between the sprockets (22) and the sprocket (23). The upper chain segment of the chains (21) is located above the feeding rack (11). One of the feeding racks (11) 1) A drive motor (24) is installed in the drive motor (24). A sprocket three (25) is fixedly connected to the surface of the output shaft of the drive motor (24). Multiple sprockets one (22) are coaxially connected to a synchronous shaft one (26) through a coupling. The synchronous shaft one (26) is rotatably connected to multiple feeders (11). A sprocket four (27) is fixedly connected to the surface of the synchronous shaft one (26). A chain two (28) meshes between the sprocket four (27) and the sprocket three (25).

4. The feeding device for a steel pipe cutting machine according to claim 3, characterized in that: The lifting mechanism (3) includes multiple cylinders (31), the number of which is the same as that of the feeding rack (11). Each cylinder (31) is located on the side of each feeding rack (11) near the sprocket (23). A displacement assembly (32) for adjusting the position of the cylinders (31) is provided between the multiple feeding racks (11). A top plate (35) is fixedly connected to the output end of each cylinder (31). A V-shaped positioning groove is opened at the top of each top plate (35). A positioning block (33) is fixedly connected to the top of each feeding rack (11) near the sprocket (23). A limit switch (34) for triggering the pausing of the conveying assembly (2) is installed on one side of the positioning block (33).

5. The feeding device for a steel pipe cutting machine according to claim 4, characterized in that: The displacement assembly (32) includes multiple slide rails (321), the number of which is the same as that of the feed rack (11). Each slide rail (321) is fixedly connected to a side wall of each feed rack (11) near the second sprocket (23). A slide block (322) is slidably connected in each slide rail (321). The side wall of the slide block (322) away from the slide rail (321) is fixedly connected to the first cylinder (31). One side of each slide rail (321) is equipped with... There is a screw jack (323), the output end of which is fixedly connected to the side wall of the slide (322). The input shafts of multiple adjacent screw jacks (323) are connected by a coupling to a synchronous shaft (324). The synchronous shaft (324) is rotatably connected to the feeder (11). One end of the synchronous shaft (324) passes through the feeder (11) and is coaxially fixedly connected to a handwheel (325).

6. The feeding device for a steel pipe cutting machine according to claim 4, characterized in that: The feeding mechanism (4) includes multiple cylinders (41), the number of which is the same as the feeding frame (11). Each cylinder (41) is installed on the side wall of each feeding frame (11) away from the cylinder (31). The output direction of the cylinder (41) is the same as the conveying direction of the chain (21). The output end of each cylinder (41) is fixedly connected to a feeding seat (42). The side wall of the feeding seat (42) away from the feeding frame (11) is fixedly connected to a support plate (43). The top of the support plate (43) is... The support plate (43) is provided with an inclined surface. The horizontal height of the lower edge of the inclined surface at the top of the support plate (43) is higher than the horizontal height of the chain segment on the chain (21). The side wall of the support plate (43) away from the feed seat (42) is rotatably connected to the crank arm (44) through a rotating shaft. The side wall of the support plate (43) away from the feed rack (11) is also equipped with a cylinder three (45). The output end of the cylinder three (45) is hinged to the bottom end of the crank arm (44). The crank arm (44) and the inclined surface at the top of the support plate (43) can be enclosed to form a letter V-shaped opening and closing limiting structure.

7. The feeding device for a steel pipe cutting machine according to claim 6, characterized in that: Each of the feeding seats (42) is equipped with a slide rail two (46) on the side wall near the feeding frame (11), and each of the feeding frames (11) is equipped with a slider (47) on the side wall near the feeding seat (42). Each slider (47) is slidably connected to the corresponding slide rail two (46). A rack (48) is fixedly connected to the bottom of each feeding seat (42). A gear (49) is meshed below the rack (48). A synchronous shaft three (410) is connected between multiple gears (49) through a coupling. The synchronous shaft three (410) is rotatably connected to multiple feeding frames (11).

8. The feeding device for a steel pipe cutting machine according to claim 6, characterized in that: A baffle (411) is fixedly connected to the side wall of the outermost feeder (11) away from the other feeders (11). A cylinder (412) is installed on the top of the baffle (411) near the sprocket (23). A limit plate (413) is fixedly connected to the output end of the cylinder (412).