Two-stage dynamic cutting dust collection device
Patent Information
- Application Number
- CN202522182803.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-15
AI Technical Summary
[0002]利用龙门式数控切割机进行物料切割时,烟尘扩散快 等离子切割金属复合板(如钛板、不锈钢复合板)时产生高温高浓度烟尘(含金属颗粒、氧化物、有毒气体),传统切割池底部注水吸尘装置及固定式吸尘装置无法跟随切割点实时收集,导致收集效率低 单一吸尘口覆盖范围有限,烟尘易逃逸至车间,导致工作环境恶化,危害操作人员健康;二次污染残留烟尘在车间内沉降,清理困难,长期积累影响设备寿命及产品洁净度,需要解决切割烟气为题,为此设计了切割烟尘双级动态收集装置
[0013]实现:实现对烟气的双极捕捉,提高烟气清理效果,保护作业环境;
Smart Images

Figure CN224896615U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of environmental protection equipment technology for metal processing, and in particular to a two-stage dynamic collection device for cutting fumes. Background Technology
[0002] When using a gantry CNC cutting machine for material cutting, the dust spreads rapidly. Plasma cutting of metal composite plates (such as titanium plates and stainless steel composite plates) generates high-temperature, high-concentration dust (containing metal particles, oxides, and toxic gases). Traditional bottom-filled dust collection devices and fixed dust collection devices cannot collect dust in real time along with the cutting point, resulting in low collection efficiency and limited coverage of a single dust collection port. Dust easily escapes into the workshop, leading to a deterioration of the working environment and harming the health of operators. Secondary pollution and residual dust settle in the workshop, making cleaning difficult. Long-term accumulation affects equipment lifespan and product cleanliness. It is necessary to solve the problem of cutting dust. Therefore, a two-stage dynamic collection device for cutting dust was designed. Utility Model Content
[0003] This invention aims to at least partially solve one of the technical problems in related technologies. Therefore, one objective of this invention is to propose a dual-stage dynamic collection device for cutting smoke and dust, achieving dual-stage capture of smoke, improving smoke cleaning efficiency, and protecting the working environment.
[0004] The cutting fume dual-stage dynamic collection device proposed according to this utility model includes a gantry CNC cutting machine. The cutting end surface of the gantry CNC cutting machine is fitted with a fume hood. A drag chain conduit is fixed on the upper surface of the gantry frame of the gantry CNC cutting machine. A linear module is fixed on the side wall of the gantry CNC cutting machine. The moving plate of the linear module is fixed to one end of the drag chain conduit. An exhaust pipe is arranged inside the drag chain conduit. One end of the exhaust pipe is fixed to the surface of the fume hood.
[0005] The gantry CNC cutting machine is equipped with a movable roof.
[0006] The canopy includes multiple frames, each with a folding rod fixed between them. Each frame has a flue pipe fitted and fixed to its side wall, and each flue pipe has a T-joint fixed to its port. Corrugated telescopic pipes are fixed between the T-joints. The surface of the frames is covered with a canopy cloth, and supports are fixed to the side walls of the frames at both ends.
[0007] Preferably, one of the three-way pipe fittings at one end is fixed with the main exhaust pipe.
[0008] Preferably, each of the flue pipes has multiple smoke inlets fixed on its surface, and the smoke inlets are distributed in a herringbone pattern.
[0009] Preferably, the sidewall of the frame is fixed with a plurality of fitting rings for fitting and fixing the smoking port, and the surface of the canopy is provided with a plurality of round holes for fitting the smoking port.
[0010] Preferably, the bottom of each bracket is symmetrically and movably equipped with rollers.
[0011] Preferably, the end of the cable chain conduit furthest from the fume hood is provided with an interface for connecting to the exhaust pipe.
[0012] The beneficial effects of this utility model are:
[0013] Achievements: To achieve dual-stage capture of flue gas, improve flue gas cleaning efficiency, and protect the working environment;
[0014] Level 1: Real-time capture at the source of the cutting point (dust hood that moves with the cutting end of the gantry CNC cutting machine).
[0015] Second stage: secondary capture of escaped smoke and dust (smoke inlets arranged in a fishbone pattern on the ceiling). Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of the dual-stage dynamic collection device for cutting smoke and dust proposed in this utility model.
[0017] Figure 2 This is an exploded view of the overall structure of the dual-stage dynamic collection device for cutting smoke and dust proposed in this utility model.
[0018] Figure 3 This is a schematic diagram of the dust hood assembly for the dual-stage dynamic dust collection device for cutting fumes proposed in this utility model.
[0019] Figure 4 This is a schematic diagram of the skeleton assembly structure of the dual-stage dynamic collection device for cutting smoke and dust proposed in this utility model.
[0020] In the diagram: 1. Gantry CNC cutting machine; 2. Fume hood; 3. Cable chain conduit; 31. Interface; 4. Linear module; 5. Exhaust pipe; 6. Canopy; 61. Frame; 611. Fitting ring; 62. Folding rod; 63. Fume pipe; 631. Smoke inlet; 64. T-joint; 65. Corrugated telescopic pipe; 66. Canopy cloth; 661. Round hole; 67. Bracket; 671. Roller; 68. Main exhaust pipe. Detailed Implementation
[0021] Reference Figure 1-4A dual-stage dynamic collection device for cutting fumes includes a gantry CNC cutting machine 1, a fume hood 2 fitted on the cutting end surface of the gantry CNC cutting machine 1, a drag chain conduit 3 fixed on the upper surface of the gantry frame of the gantry CNC cutting machine 1, a linear module 4 fixed on the side wall of the gantry CNC cutting machine 1, a moving plate of the linear module 4 fixed to one end of the drag chain conduit 3, an exhaust pipe 5 arranged inside the drag chain conduit 3, and one end of the exhaust pipe 5 fixed to the surface of the fume hood 2.
[0022] The gantry CNC cutting machine 1 is equipped with a movable canopy 6 on the outside. The canopy 6 has an arched structure, which can better concentrate smoke and dust.
[0023] The canopy 6 includes multiple frames 61, with folding rods 62 fixed between each frame 61. A flue pipe 63 is fitted and fixed to the side wall of each frame 61, and a T-joint 64 is fixed to the end of each flue pipe 63. Corrugated expansion joints 65 are fixed between the T-joints 64. The surface of the frames 61 is covered with a canopy cloth 66, and brackets 67 are fixed to the side walls of the frames 61 at both ends.
[0024] A tee joint 64 at one end is fixed with a main exhaust pipe 68, and a tee joint 64 at the other end is fixed with a sealing plate, thus forming a complete air duct.
[0025] Each flue pipe 63 has multiple smoke inlets 631 fixed on its surface. The smoke inlets 631 are distributed in a herringbone pattern, and are arranged in a reasonable and efficient manner according to the upward trend of smoke and dust.
[0026] The side wall of the frame 61 is fixed with a plurality of fitting rings 611 for fitting and fixing the smoke inlet 631, and the surface of the canopy 66 is provided with a plurality of round holes 661 for fitting the smoke inlet 631.
[0027] Rollers 671 are symmetrically and movably installed on the bottom of each bracket 67.
[0028] The end of the drag chain conduit 3 away from the fume hood 2 is provided with an interface 31 for connecting to the exhaust pipe 5.
[0029] It also includes two negative pressure pumps, referred to here as the first negative pressure pump and the second negative pressure pump. The first negative pressure pump is connected to the suction pipe 5, and the second negative pressure pump is connected to the main exhaust pipe 68.
[0030] Before using this device, first hoist the plate to be cut onto the cutting frame surface of the gantry CNC cutting machine 1, move and unfold the canopy 6 so that the top covers the entire gantry CNC cutting machine 1, connect the interface 31 of the exhaust pipe 5 to the input end of the first negative pressure pump and start the first negative pressure pump, connect the main exhaust pipe 68 to the input end of the second negative pressure pump and start the second negative pressure pump;
[0031] During the cutting operation, the fume hood 2 moves along with the cutting end of the gantry CNC cutting machine 1 to extract the fumes generated during cutting. The synchronous linear module 4 adjusts horizontally according to the position of the fume hood 2, thereby driving the drag chain conduit 3 to move synchronously to prevent the exhaust pipe 5 from being pulled off. For the fumes escaping from the fume hood 2, a negative pressure space is formed at the top of the canopy 6 due to the exhaust, and the fumes rise naturally and are extracted by the herringbone-shaped exhaust ports 631 at the top of the canopy 6, thus realizing bipolar dynamic fume collection.
Claims
1. A dual-stage dynamic collection device for cutting smoke and dust, characterized in that: The invention includes a gantry-type CNC cutting machine, wherein a fume hood is fitted on the cutting end surface of the gantry-type CNC cutting machine, a drag chain conduit is fixed on the upper surface of the gantry frame of the gantry-type CNC cutting machine, a linear module is fixed on the side wall of the gantry-type CNC cutting machine, the moving plate of the linear module is fixed to one end of the drag chain conduit, an exhaust pipe is arranged inside the drag chain conduit, and one end of the exhaust pipe is fixed to the surface of the fume hood; The gantry CNC cutting machine is equipped with a movable roof. The canopy includes multiple frames, each with a folding rod fixed between them. Each frame has a flue pipe fitted and fixed to its side wall, and each flue pipe has a T-joint fixed to its port. Corrugated telescopic pipes are fixed between the T-joints. The surface of the frames is covered with a canopy cloth, and supports are fixed to the side walls of the frames at both ends.
2. The dual-stage dynamic collection device for cutting fumes according to claim 1, characterized in that: One of the three-way pipe fittings located at one end is fixed to the main exhaust pipe.
3. The dual-stage dynamic collection device for cutting fumes according to claim 1, characterized in that: Each of the flue pipes has multiple smoke inlets fixed on its surface, and the smoke inlets are distributed in a herringbone pattern.
4. The dual-stage dynamic collection device for cutting fumes according to claim 3, characterized in that: The sidewall of the frame is fixed with a plurality of fitting rings for fitting and fixing the smoking port, and the surface of the canopy is provided with a plurality of round holes for fitting the smoking port.
5. The dual-stage dynamic collection device for cutting fumes according to claim 1, characterized in that: The bottom of each bracket is symmetrically equipped with rollers.
6. The dual-stage dynamic collection device for cutting fumes according to claim 1, characterized in that: The end of the cable chain conduit furthest from the fume hood is provided with an interface for connecting to the exhaust pipe.