An embossing roller engraving apparatus

Abstract

The utility model discloses a kind of embossing roller engraving equipment, belong to engraving processing equipment technical field, a kind of embossing roller engraving equipment, including processing table, the bottom of both ends of processing table is fixedly connected with base, two the base is rotatably connected with screw rod through bearing, the outer thread of screw rod is equipped with moving seat, the both ends of moving seat are fixedly connected with side plate, it can work under the cooperation of screw rod, moving seat, stepper motor and horizontal, longitudinal linear module, the automation degree of embossing roller engraving can be improved, the frequency of manual adjustment engraving position by operator is reduced, to reduce labor intensity and improve production efficiency, additionally add cleaning brush, under the driving of cylinder, the debris generated on the surface of embossing roller in engraving process can be cleaned in time, meet the cleaning demand in actual production, avoid the influence of debris on engraving accuracy and the abrasion of equipment parts, to prolong the service life of equipment.

Description

Technical Field

[0001] This utility model relates to the field of engraving equipment technology, and more specifically, to an embossing roller engraving device. Background Technology

[0002] Embossing rollers are specialized rollers used in industrial production to press embossed patterns onto the surfaces of materials such as plastic sheets, films, aluminum foil, leather, rigid boards, wallpaper, floor tiles, and glass. They are widely used in industries such as papermaking, plastics, rubber, non-woven fabrics, and building hardware.

[0003] Based on the above, the inventors have discovered that existing embossing roller engraving equipment has a low degree of automation, requiring operators to frequently adjust the engraving position manually. This not only increases labor intensity but also reduces production efficiency. Furthermore, a large amount of debris is generated during the engraving process, and most equipment on the market typically lacks an effective debris cleaning structure, failing to meet the cleaning requirements of actual production. If this debris is not cleaned in time, it will not only affect the engraving accuracy but may also cause wear and tear on the equipment's components, shortening its service life. Therefore, in view of this, the inventors have researched and improved the existing structure to provide an embossing roller engraving equipment with greater practical value. Utility Model Content

[0004] 1. Technical problems to be solved To address the problems existing in the prior art, the purpose of this utility model is to provide an embossing roller engraving device. Through the coordinated operation of a lead screw, a moving seat, a stepper motor, and horizontal and vertical linear modules, it can improve the automation level of embossing roller engraving, reduce the frequency of manual adjustments to the engraving position by operators, thereby reducing labor intensity and increasing production efficiency. Simultaneously, a cleaning brush, driven by a cylinder, can promptly clean debris generated on the surface of the embossing roller during the engraving process, meeting the cleaning needs of actual production, avoiding the impact of debris on engraving accuracy and wear on equipment parts, and thus extending the service life of the equipment.

[0005] 2. Technical Solution To solve the above problems, the present invention adopts the following technical solution.

[0006] An embossing roller engraving device includes a processing table. Bases are fixedly connected to the bottom of both ends of the processing table. A lead screw is rotatably connected between the two bases via bearings. A movable seat is threaded onto the outer circumference of the lead screw. Side plates are fixedly connected to both ends of the movable seat. A transverse linear module is fixedly installed between the two side plates. A longitudinal linear module is fixedly connected to a slide on the transverse linear module. An engraving mechanism is installed on the slide on the longitudinal linear module. Cylinders are fixedly installed on the side of the two side plates that are close to each other. A cleaning brush is fixedly connected to the output shaft end of the cylinder. A clamp is fixedly installed on the top of the processing table.

[0007] Furthermore, a stepper motor is fixedly mounted on one side of one of the bases, and one end of the lead screw extends outward and is connected to the output shaft of the stepper motor via a coupling.

[0008] Furthermore, two mutually symmetrical guide rods are fixedly connected between the two bases, and the movable seat is slidably sleeved on the outer periphery of the guide rods.

[0009] Furthermore, the engraving mechanism includes a fixed base fixedly connected to the side of the slide block on the longitudinal linear module. A servo motor is vertically fixed on the fixed base, the output shaft of the servo motor faces downward, and an engraving drill bit is driven through a coupling.

[0010] Furthermore, the cleaning brush includes a brush holder fixed to the output end of the cylinder, and a plurality of bristles are fixedly connected to the inner side wall of the brush holder.

[0011] Furthermore, the brush holder has an arc-shaped structure.

[0012] Furthermore, the fixture includes a front clamp and a rear clamp fixed to the top of the processing table. A front jaw clamp is rotatably connected to the front clamp via a pin. A drive motor is installed at one end of the front clamp, and the output shaft of the drive motor is connected to the pin via a key. An adjusting screw is threaded onto the rear clamp. One end of the adjusting screw passes through the rear clamp and is fixedly connected to the rear jaw clamp.

[0013] 3. Beneficial Effects Compared with existing technologies, the advantages of this utility model are: (1) This solution, through the cooperation of lead screw, moving seat, stepper motor and horizontal and vertical linear modules, enables the engraving mechanism to be automatically adjusted in multiple directions, realizes the automatic adjustment of the engraving position, greatly improves production efficiency, and reduces the labor intensity of operators without frequent manual intervention, making the whole engraving process smoother and more efficient, and can improve the automation level of embossing roller engraving.

[0014] (2) In this solution, the cleaning brush, driven by a cylinder, can promptly remove debris generated on the surface of the embossing roller during the engraving process. This timely cleaning mechanism effectively avoids the interference of debris with the engraving precision, ensures the quality of the engraved pattern, and at the same time reduces the wear of equipment parts by debris, extends the service life of the equipment, and reduces the maintenance cost of the equipment. For example, in some equipment without a cleaning structure, debris accumulation may cause the engraving drill bit to become clogged, affecting the engraving effect and accelerating the wear of equipment parts. This equipment solves these problems very well. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a bottom view of the structure of this utility model; Figure 3 For the present utility model Figure 1 Rear structure diagram; Figure 4 This is a partial structural schematic diagram of the present invention.

[0016] Explanation of the labels in the diagram: 1. Processing table; 2. Base; 3. Lead screw; 4. Portable seat; 5. Side panels; 6. Horizontal linear module; 7. Longitudinal linear module; 8. Engraving mechanism; 801. Mounting base; 802. Servo motor; 803. Engraving drill bit; 9. Cylinder; 10. Cleaning brush; 1001. Brush base; 1002. Brush bristles; 11. Fixture; 1101. Front clamp; 1102. Rear clamp; 1103. Front jaw gripper; 1104. Drive motor; 1105. Adjusting screw; 1106. Rear jaw gripper; 12. Stepper motor; 13. Guide rod. Detailed Implementation

[0017] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the protection scope of the present utility model.

[0018] Example: Please see Figures 1-4 An embossing roller engraving device includes a processing table 1. Bases 2 are fixedly connected to the bottom of both ends of the processing table 1. A lead screw 3 is rotatably connected between the two bases 2 via bearings. A movable seat 4 is threaded onto the outer circumference of the lead screw 3. Side plates 5 are fixedly connected to both ends of the movable seat 4. A transverse linear module 6 is fixedly installed between the two side plates 5. A longitudinal linear module 7 is fixedly connected to a slide on the transverse linear module 6. An engraving mechanism 8 is installed on the slide on the longitudinal linear module 7. Cylinders 9 are fixedly installed on the side of the two side plates 5 that are close to each other. A cleaning brush 10 is fixedly connected to the end of the output shaft of the cylinder 9. A clamp 11 is fixedly installed on the top of the processing table 1.

[0019] See Figure 1 and Figure 2 One of the bases 2 has a stepper motor 12 fixedly installed on one side, and one end of the lead screw 3 extends outward and is connected to the output shaft of the stepper motor 12 via a coupling.

[0020] See Figure 2 Two symmetrical guide rods 13 are fixedly connected between the two bases 2, and the movable seat 4 is slidably sleeved on the outer periphery of the guide rods 13.

[0021] See Figure 2 The engraving mechanism 8 includes a fixed base 801 fixedly connected to the side of the slide on the longitudinal linear module 7. A servo motor 802 is vertically fixed on the fixed base 801. The output shaft of the servo motor 802 faces downward and is connected to an engraving drill bit 803 via a coupling.

[0022] See Figure 4 The cleaning brush 10 includes a brush holder 1001 fixed to the output end of the cylinder 9, and a number of bristles 1002 are fixedly connected to the inner side wall of the brush holder 1001.

[0023] See Figure 4 The brush holder 1001 has an arc-shaped structure.

[0024] See Figure 3 The fixture 11 includes a front clamp 1101 and a rear clamp 1102 fixed to the top of the processing table 1. A front jaw clamp 1103 is rotatably connected to the front clamp 1101 via a pin. A drive motor 1104 is installed at one end of the front clamp 1101, and the output shaft of the drive motor 1104 is connected to the pin via a key. An adjusting screw 1105 is threaded onto the rear clamp 1102. One end of the adjusting screw 1105 passes through the rear clamp 1102 and is fixedly connected to the rear jaw clamp 1106.

[0025] Working principle: In use, first place the embossing roller to be engraved on the clamp 11 on the top of the processing table 1. Operate the drive motor 1104 at one end of the front clamp 1101. The output shaft of the drive motor 1104 rotates, driving the pin shaft, which in turn causes the front jaw clamp 1103 to rotate. At the same time, by rotating the adjusting screw 1105 on the rear clamp 1102, adjust the position of the rear jaw clamp 1106 until the front jaw clamp 1103 and the rear jaw clamp 1106 tightly clamp the embossing roller, ensuring that the embossing roller is stably fixed during the engraving process.

[0026] When the stepper motor 12 is started, its output shaft rotates, driving the lead screw 3 to rotate via the coupling. Since the lead screw 3 is threaded with a movable seat 4, and the movable seat 4 is slidably sleeved on the outer circumference of the guide rod 13, the movable seat 4 will move linearly along the lead screw 3 and the guide rod 13 when the lead screw 3 rotates, thereby realizing the position adjustment of the engraving mechanism 8 in the X-axis direction.

[0027] The horizontal linear module 6 and the vertical linear module 7 start working. The slide on the horizontal linear module 6 drives the vertical linear module 7 to move horizontally, and the slide on the vertical linear module 7 drives the engraving mechanism 8 to move vertically. Through the coordinated work of the horizontal linear module 6 and the vertical linear module 7, the engraving mechanism 8 can be precisely moved to the position where the embossing roller needs to be engraved.

[0028] Start the servo motor 802 in the engraving mechanism 8. The output shaft of the servo motor 802 drives the engraving drill 803 to rotate at high speed, and perform engraving operation on the surface of the embossing roller.

[0029] During the engraving process, cylinder 9 is activated, and its output shaft extends, pushing the cleaning brush 10 close to the surface of the embossing roller. The brush seat 1001 of the cleaning brush 10 has an arc-shaped structure, and the bristles 1002 on the inner wall are in contact with the surface of the embossing roller. As the embossing roller rotates or the engraving mechanism 8 moves, the bristles 1002 can promptly clean up the debris generated during the engraving process, preventing debris accumulation from affecting the engraving accuracy and causing wear to the equipment parts.

[0030] After engraving is completed, the stepper motor 12, the horizontal linear module 6, the vertical linear module 7, the servo motor 802, and the cylinder 9 are turned off. The reverse clamping fixture 11 is then operated to release the front jaw clamp 1103 and the rear jaw clamp 1106, allowing the engraved embossing roller to be removed from the processing table 1. The entire process automates the engraving of the embossing roller, improving production efficiency, reducing labor intensity, and ensuring both engraving quality and equipment lifespan.

[0031] Finally, it should be noted that in the description of this utility model, the terms "vertical," "upper," "lower," "horizontal," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0032] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0033] The above description is merely a preferred embodiment of this utility model; however, the protection scope of this utility model is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the technical scope disclosed in this utility model, based on the technical solution and its improved concept, should be included within the protection scope of this utility model.

Claims

1. An embossing roller engraving device, comprising a processing table (1), characterized in that: The processing table (1) has bases (2) fixedly connected to both ends of the bottom. A lead screw (3) is rotatably connected between the two bases (2) via bearings. A movable seat (4) is threaded on the outer circumference of the lead screw (3). Side plates (5) are fixedly connected to both ends of the movable seat (4). A transverse linear module (6) is fixedly installed between the two side plates (5). A longitudinal linear module (7) is fixedly connected to the slide on the transverse linear module (6). An engraving mechanism (8) is installed on the slide on the longitudinal linear module (7). A cylinder (9) is fixedly installed on the side of the two side plates (5) that are close to each other. A cleaning brush (10) is fixedly connected to the end of the output shaft of the cylinder (9). A clamp (11) is fixedly installed on the top of the processing table (1).

2. The embossing roller engraving equipment according to claim 1, characterized in that: One of the bases (2) is fixedly mounted on one side with a stepper motor (12), and one end of the lead screw (3) extends outward and is connected to the output shaft of the stepper motor (12) via a coupling.

3. The embossing roller engraving equipment according to claim 1, characterized in that: Two mutually symmetrical guide rods (13) are fixedly connected between the two bases (2), and the movable seat (4) is slidably sleeved on the outer periphery of the guide rods (13).

4. The embossing roller engraving equipment according to claim 1, characterized in that: The engraving mechanism (8) includes a fixed seat (801) fixedly connected to the side of the slide on the longitudinal linear module (7). A servo motor (802) is vertically fixed on the fixed seat (801). The output shaft of the servo motor (802) faces downward and is connected to an engraving drill bit (803) via a coupling.

5. The embossing roller engraving equipment according to claim 1, characterized in that: The cleaning brush (10) includes a brush holder (1001) fixed to the output end of the cylinder (9), and a number of bristles (1002) are fixedly connected to the inner side wall of the brush holder (1001).

6. The embossing roller engraving equipment according to claim 5, characterized in that: The brush holder (1001) has an arc-shaped structure.

7. The embossing roller engraving equipment according to claim 1, characterized in that: The fixture (11) includes a front clamp (1101) and a rear clamp (1102) fixed to the top of the processing table (1). A front jaw clamp (1103) is rotatably connected to the front clamp (1101) via a pin. A drive motor (1104) is installed at one end of the front clamp (1101), and the output shaft of the drive motor (1104) is connected to the pin via a key. An adjusting screw (1105) is threaded onto the rear clamp (1102). One end of the adjusting screw (1105) passes through the rear clamp (1102) and is fixedly connected to the rear jaw clamp (1106).

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