Metal guide wire end polishing device

CN224896678UActive Publication Date: 2026-10-27SUZHOU SHUYAN PRECISION PROCESSING CO LTD
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Patent Information

Application Number
CN202522493676.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-25
Publication Date
2026-10-27
Estimated Expiration
2035-11-25

AI Technical Summary

Technical Problem

但现有打磨技术存在明显短板:传统手工打磨难以精准控制锥度角度与表面光滑度,易产生毛刺或锥度不均,削弱导丝临床性能;部分自动化设备调节灵活性不足,无法适配不同直径、不同锥度参数的医用导丝,通用性差,难以满足医用金属导丝的高质量、标准化加工需求

Benefits of technology

[0014]本实用新型设计的导丝打磨装置,通过Z轴丝杠模组与X轴丝杠模组实现医用金属导丝的精准定位,配合旋转驱动座灵活调节导丝倾斜角度,能适配不同直径、不同锥形/渐变锥度要求的医用金属导丝,解决传统打磨设备适配性差的问题;中空轴旋转电机可带动导丝平稳自转,结合打磨盘高效打磨,有效保障导丝端部的锥度精度与表面光滑度,满足临床对导丝推力、穿透力及操控性的使用需求;防护筒罩能阻挡打磨过程中产生的碎屑,且装置各部件多采用可拆卸连接设计,便于后期维护与部件更换,整体提升医用金属导丝打磨的标准化、高效化水平,符合医用加工要求。

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Abstract

The utility model discloses a kind of metal guide wire end polishing device, the device includes workbench, Z-axis screw module is vertically installed at workbench top end, X-axis screw module is drivenly installed in Z-axis screw module side face, bearing plate is drivenly installed in X-axis screw module side face, rotating drive seat is installed on the side away from X-axis screw module of bearing plate, rotating motor is installed at rotating drive seat output end, rotating motor output shaft is fixed with guide pipe, medical metal guide wire is arranged in guide pipe, one end of guide pipe is fixedly connected with rotary chuck for clamping and fixing medical metal guide wire, grinding disc driving platform is equipped at workbench top end, polishing disc is horizontally installed on grinding disc driving platform top end output shaft, the precision positioning and angle adjustment of medical metal guide wire are realized by multiple module cooperation in this device, guide wire polishing of different specifications and taper requirement can be adapted, guarantee guide wire end machining precision and surface quality.
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Description

Technical Field

[0001] This utility model relates to the field of grinding device technology, and in particular to a grinding device for the end of a metal guide wire. Background Technology

[0002] In cardiovascular, neurointerventional, and other medical surgeries, medical metal guidewires require end-grinding to create a tapered or gradually tapered structure. This structure is crucial for ensuring sufficient thrust, penetration power, and maneuverability, directly determining surgical efficiency and safety. However, existing grinding techniques have significant shortcomings: traditional manual grinding struggles to precisely control the taper angle and surface smoothness, easily producing burrs or uneven taper, thus weakening the guidewire's clinical performance; some automated equipment lacks sufficient adjustment flexibility, failing to adapt to medical guidewires of different diameters and taper parameters, resulting in poor versatility and difficulty meeting the high-quality, standardized processing requirements of medical metal guidewires.

[0003] Therefore, those skilled in the art have provided a metal guide wire end grinding device to solve the problems mentioned in the background art. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a metal guide wire end grinding device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A metal guide wire end grinding device includes a worktable, a Z-axis lead screw module vertically mounted on the top of the worktable, an X-axis lead screw module driven by the Z-axis lead screw module, a support plate driven by the X-axis lead screw module, a rotary drive seat mounted on the side of the support plate away from the X-axis lead screw module, a rotary motor mounted on the output end of the rotary drive seat, a guide tube fixed to the output shaft of the rotary motor, and a guide wire to be processed passing through the guide tube, a rotary chuck fixed to one end of the guide tube for clamping and fixing the guide wire to be processed, a grinding disc drive platform provided on the top of the worktable, and a grinding disc horizontally mounted on the output shaft of the top of the grinding disc drive platform.

[0007] Preferably, both the Z-axis lead screw module and the X-axis lead screw module are slidably fitted with slides. The X-axis lead screw module is fixed to the slide of the Z-axis lead screw module by detachable screws, and the bearing plate is fixed to the slide of the X-axis lead screw module by detachable screws.

[0008] Preferably, the rotary drive base is mounted to the side of the support plate by detachable screws, a rotary disk is mounted on the output end of the rotary drive base away from the support plate, an L-shaped bracket is mounted on the side of the rotary disk by detachable screws, and the rotary motor is fixedly mounted on the L-shaped bracket.

[0009] Preferably, the L-shaped bracket includes an integrally formed horizontal section and a vertical section. The horizontal section is fixed to the rotating disk by detachable screws, and the rotating motor is fixed to the inner side of the vertical section by detachable screws. A circular hole is provided on the vertical section corresponding to the position of the output shaft of the rotating motor.

[0010] Preferably, the rotary motor is a hollow shaft motor, and the conduit coaxially passes through the hollow shaft of the rotary motor, and the conduit is fixedly connected to the hollow shaft.

[0011] Preferably, a protective cover with an upward opening is fixed to the top of the grinding disc drive platform, the output shaft of the grinding disc drive platform movably passes through the bottom end of the protective cover and extends to the inside of the protective cover, the outer diameter of the grinding disc is smaller than the inner diameter of the protective cover, and the grinding disc is located inside the protective cover.

[0012] Preferably, a washer is fixedly sleeved on the outer side of the output shaft of the grinding disc drive platform, and fastening bolts are installed through both sides of the bottom end of the washer. The grinding disc is sleeved on the outer side of the output shaft of the grinding disc drive platform, and the bottom end of the grinding disc fits with the top end of the washer. A reserved hole adapted to the fastening bolt is opened on the grinding disc. After the fastening bolt passes through the reserved hole, a nut is threadedly connected to it, and the grinding disc is locked and fixed by the nut.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] This utility model designs a guide wire polishing device that achieves precise positioning of medical metal guide wires through Z-axis and X-axis lead screw modules. Combined with a rotary drive seat, it flexibly adjusts the guide wire tilt angle, adapting to medical metal guide wires of different diameters and with varying taper / gradient taper requirements, thus solving the problem of poor adaptability in traditional polishing equipment. A hollow shaft rotary motor drives the guide wire to rotate smoothly, and combined with the polishing disc, it efficiently polishes the guide wire, effectively ensuring the taper accuracy and surface smoothness of the guide wire end, meeting clinical needs for guide wire thrust, penetration force, and maneuverability. A protective sleeve blocks debris generated during polishing, and many components of the device are designed for detachable connection, facilitating later maintenance and component replacement. Overall, it improves the standardization and efficiency of medical metal guide wire polishing, meeting medical processing requirements. Attached Figure Description

[0015] To illustrate the technical solutions in the embodiments of the present invention or the prior art more specifically and intuitively, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0016] Figure 1 This is a schematic diagram of the metal guide wire end grinding device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the Z-axis lead screw module structure proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the X-axis lead screw module structure proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the guide wire installation structure proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the rotating motor mounting structure proposed in this utility model;

[0021] Figure 6 This is a schematic diagram of the grinding disc installation structure proposed in this utility model.

[0022] In the diagram: 1. Worktable; 2. Z-axis lead screw module; 3. X-axis lead screw module; 4. Bearing plate; 5. Rotary drive seat; 6. Rotary motor; 7. Guide tube; 8. Rotary chuck; 9. Grinding disc drive table; 10. Grinding disc; 11. Slide table; 12. Rotary disc; 13. L-shaped bracket; 14. Protective sleeve cover; 15. Washer ring; 16. Fastening bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0024] Reference Figure 1-6 A metal guide wire end grinding device includes a worktable 1, a Z-axis lead screw module 2 vertically mounted on the top of the worktable 1, an X-axis lead screw module 3 mounted on the side of the Z-axis lead screw module 2, a bearing plate 4 mounted on the side of the X-axis lead screw module 3, a rotary drive seat 5 mounted on the side of the bearing plate 4 away from the X-axis lead screw module 3, a rotary motor 6 mounted on the output end of the rotary drive seat 5, a guide tube 7 fixed to the output shaft of the rotary motor 6, and a guide wire to be processed passing through the guide tube 7, a rotary chuck 8 fixedly connected to one end of the guide tube 7, the rotary chuck 8 being used to clamp and fix the guide wire to be processed, a grinding disc drive platform 9 provided on the top of the worktable 1, and a grinding disc 10 horizontally mounted on the output shaft of the top of the grinding disc drive platform 9.

[0025] By adopting the above technical solution, the worktable 1 provides a stable bearing foundation, the Z-axis lead screw module 2 and the X-axis lead screw module 3 cooperate to realize the precise bidirectional movement of the bearing plate 4 in the X / Z axis, the rotary drive seat 5 can drive the rotary motor 6, the guide tube 7 and the rotating chuck 8 to rotate as a whole, the rotating chuck 8 can firmly hold the guide wire to be processed, the grinding disc drive table 9 drives the grinding disc 10 to rotate at high speed, and the coordinated action of each component not only meets the position adjustment requirements of guide wire grinding, but also ensures the synchronization of guide wire rotation and grinding, which greatly improves the accuracy and adaptability of guide wire grinding;

[0026] Among them, the rotating chuck 8 adopts a tapered clamping plate structure commonly used in the field of medical guidewire processing. In actual applications, this type of chuck has multiple tapered clamping plates inside that are adapted to medical metal guidewires. After the guidewire is inserted, the chuck's built-in adjustment mechanism (such as a manual tightening component or a small pneumatic drive) can drive the clamping plates to retract synchronously along the axis. The precise fit between the clamping plates and the guidewire surface achieves stable clamping, which can adapt to medical metal guidewires of different diameters and avoid excessive clamping force that could damage the guidewire surface. This rotating chuck structure is existing technology, so it will not be described in detail.

[0027] Both the Z-axis lead screw module 2 and the X-axis lead screw module 3 are slidably fitted with slides 11. The X-axis lead screw module 3 is fixed to the slide 11 of the Z-axis lead screw module 2 by detachable screws, and the bearing plate 4 is fixed to the slide 11 of the X-axis lead screw module 3 by detachable screws.

[0028] Using the above technical solutions, the slide table 11 of the Z-axis lead screw module 2 and the X-axis lead screw module 3 adopts a sliding fit design and a detachable screw connection method. This not only makes the installation, disassembly and position adjustment of the X-axis lead screw module 3 and the bearing plate 4 more convenient, but also ensures the stability of the slide table 11 during the sliding process, reduces module transmission error, further improves the positioning accuracy of the guide wire in the X / Z axis direction, and facilitates the later maintenance and component replacement of the equipment.

[0029] The rotary drive base 5 is mounted on the side of the support plate 4 by detachable screws. A rotary disk 12 is mounted on the output end of the rotary drive base 5 away from the support plate 4. An L-shaped bracket 13 is mounted on the side of the rotary disk 12 by detachable screws. The rotary motor 6 is fixedly mounted on the L-shaped bracket 13.

[0030] Using the above technical solution, the rotary drive seat 5 is fixed to the bearing plate 4 by detachable screws. The detachable connection structure between the rotary disk 12 and the L-shaped bracket 13 not only ensures the firmness of the connection between the rotary drive seat 5, the rotary disk 12, the L-shaped bracket 13 and the rotary motor 6, but also drives the entire motor mounting assembly to rotate stably through the power output of the rotary drive seat 5, accurately adjusts the relative angle between the guide wire and the grinding disk 10, and adapts to the grinding requirements of different guide wires.

[0031] Among them, the rotary drive seat 5 is existing technology. It usually achieves rotational power output through a built-in drive motor and transmission structure such as gears. The specific driving principle is not described in detail because the existing technology has been disclosed.

[0032] The L-shaped bracket 13 includes an integrally formed horizontal section and a vertical section. The horizontal section is fixed to the rotating disk 12 by detachable screws, and the rotating motor 6 is fixed to the inner side of the vertical section by detachable screws. A round hole is provided on the vertical section corresponding to the position of the output shaft of the rotating motor 6.

[0033] Using the above technical solutions, the L-shaped bracket 13 adopts an integrally formed horizontal and vertical section, which greatly improves its structural strength and load-bearing stability; the horizontal section is fixed to the rotating disk 12 by detachable screws to ensure the installation accuracy of the bracket; the round hole of the vertical section is precisely matched to the output shaft of the rotary motor 6, while providing a reasonable channel for the conduit 7 to pass through, avoiding interference between the conduit and the bracket, ensuring the installation compatibility between the motor and the conduit, and indirectly ensuring the stable operation of guide wire rotation grinding.

[0034] The rotary motor 6 is a hollow shaft motor, and the conduit 7 is coaxially inserted through the hollow shaft of the rotary motor 6, and the conduit 7 is fixedly connected to the hollow shaft.

[0035] By adopting the above technical solution, the rotary motor 6 is a hollow shaft motor, and the conduit 7 is coaxially inserted through the hollow shaft and fixedly connected. This design simplifies the installation structure of the conduit 7 and the rotary motor 6, and allows the power of the rotary motor 6 to be directly and without deviation transmitted to the conduit 7, driving the guide wire to rotate at high speed. At the same time, the coaxial design avoids eccentric oscillation when the guide wire rotates, effectively improving the surface smoothness and dimensional accuracy of the guide wire grinding.

[0036] The top of the grinding disc drive table 9 is fixed with a protective sleeve 14 with the opening facing upward. The output shaft of the grinding disc drive table 9 moves through the bottom end of the protective sleeve 14 and extends to the inside of the protective sleeve 14. The outer diameter of the grinding disc 10 is smaller than the inner diameter of the protective sleeve 14, and the grinding disc 10 is located inside the protective sleeve 14.

[0037] With the above technical solution, the protective cover 14 at the top of the grinding disc drive table 9 is designed with the opening facing upwards, and the grinding disc 10 is located inside the protective cover 14. This can effectively block the flying debris generated during the grinding process, protect the safety of the operators and the surrounding environment of the equipment, and also provide lateral protection for the grinding disc 10, preventing external debris from interfering with the operation of the grinding disc 10. At the same time, the design that the outer diameter of the grinding disc 10 is smaller than the inner diameter of the protective cover 14 does not affect the normal rotation of the grinding disc 10.

[0038] A washer 15 is fixedly sleeved on the outside of the output shaft of the grinding disc drive table 9. Fastening bolts 16 are installed through both sides of the bottom end of the washer 15. The grinding disc 10 is sleeved on the outside of the output shaft of the grinding disc drive table 9, and the bottom end of the grinding disc 10 is in contact with the top end of the washer 15. A reserved hole adapted to the fastening bolt 16 is opened on the grinding disc 10. After the fastening bolt 16 passes through the reserved hole, a nut is threadedly connected to it, and the grinding disc 10 is locked and fixed by the nut.

[0039] Using the above technical solution, the washer 15 provides a stable support surface for the grinding disc 10. The fastening bolt 16 passes through the reserved holes of the washer 15 and the grinding disc 10 and is locked by the nut. This fixing structure can firmly fix the grinding disc 10 on the output shaft of the grinding disc drive table 9, preventing the grinding disc 10 from slipping, shifting or vibrating when it is running at high speed, and ensuring the consistency of grinding accuracy. At the same time, the detachable bolt and nut structure makes the replacement operation of the grinding disc 10 more convenient and adapts to the grinding needs of guide wires of different materials and specifications.

[0040] Working principle:

[0041] After the guide wire to be processed is inserted into the guide tube 7 and clamped and fixed by the chuck 8, the Z-axis lead screw module 2 and the X-axis lead screw module 3 drive the bearing plate 4 and related components to move, determining the horizontal and vertical positions of the guide wire and the grinding disc 10. Then, the rotary drive seat 5 adjusts the overall tilt angle of the rotary motor 6 and the guide wire through the rotary disc 12, so that the area of ​​the guide wire to be processed and the grinding disc 10 form the required processing angle. After the equipment is started, the grinding disc drive table 9 drives the grinding disc 10 to rotate, and at the same time, the rotary motor 6 drives the guide wire to rotate to adjust its contact position with the grinding disc 10, so as to achieve uniform grinding. When processing the conical surface, the overall tilt angle of the guide wire remains unchanged. The rotary motor 6 continuously drives the guide wire to rotate, and in conjunction with the rotation of the grinding disc 10, the conical surface of the guide wire can be accurately processed. The protective sleeve 14 simultaneously blocks the flying of grinding debris.

[0042] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A metal guide wire end grinding device, comprising a worktable (1), characterized in that, The workbench (1) is vertically mounted with a Z-axis lead screw module (2). The Z-axis lead screw module (2) is mounted with an X-axis lead screw module (3) on its side. The X-axis lead screw module (3) is mounted with a bearing plate (4) on its side. A rotary drive seat (5) is mounted on the side of the bearing plate (4) away from the X-axis lead screw module (3). A rotary motor (6) is mounted on the output end of the rotary drive seat (5). A guide tube (7) is fixed on the output shaft of the rotary motor (6). A guide wire to be processed is passed through the guide tube (7). A rotary chuck (8) is fixed to one end of the guide tube (7). The rotary chuck (8) is used to clamp and fix the guide wire to be processed. A grinding disc drive platform (9) is provided at the top of the workbench (1). A grinding disc (10) is horizontally mounted on the output shaft at the top of the grinding disc drive platform (9).

2. The metal guide wire end polishing device according to claim 1, characterized in that, Both the Z-axis lead screw module (2) and the X-axis lead screw module (3) are slidably fitted with slides (11). The X-axis lead screw module (3) is fixed to the slide (11) of the Z-axis lead screw module (2) by detachable screws. The bearing plate (4) is fixed to the slide (11) of the X-axis lead screw module (3) by detachable screws.

3. The metal guide wire end grinding device according to claim 1, characterized in that, The rotary drive seat (5) is mounted on the side of the support plate (4) by detachable screws. A rotary disk (12) is mounted on the output end of the rotary drive seat (5) away from the support plate (4). An L-shaped bracket (13) is mounted on the side of the rotary disk (12) by detachable screws. The rotary motor (6) is fixedly mounted on the L-shaped bracket (13).

4. The metal guide wire end polishing device according to claim 3, characterized in that, The L-shaped bracket (13) includes an integrally formed horizontal section and a vertical section. The horizontal section is fixed to the rotating disk (12) by a detachable screw. The rotating motor (6) is fixed to the inner side of the vertical section by a detachable screw. A circular hole is provided on the vertical section corresponding to the position of the output shaft of the rotating motor (6).

5. The metal guide wire end grinding device according to claim 4, characterized in that, The rotary motor (6) is a hollow shaft motor, and the conduit (7) is coaxially inserted through the hollow shaft of the rotary motor (6), and the conduit (7) is fixedly connected to the hollow shaft.

6. The metal guide wire end grinding device according to claim 1, characterized in that, The top of the grinding disc drive platform (9) is fixed with an upward-facing protective sleeve (14). The output shaft of the grinding disc drive platform (9) moves through the bottom of the protective sleeve (14) and extends to the inside of the protective sleeve (14). The outer diameter of the grinding disc (10) is smaller than the inner diameter of the protective sleeve (14), and the grinding disc (10) is located inside the protective sleeve (14).

7. The metal guide wire end grinding device according to claim 6, characterized in that, A washer (15) is fixedly sleeved on the outside of the output shaft of the grinding disc drive platform (9). Fastening bolts (16) are installed through both sides of the bottom end of the washer (15). The grinding disc (10) is sleeved on the outside of the output shaft of the grinding disc drive platform (9), and the bottom end of the grinding disc (10) is in contact with the top end of the washer (15). A reserved hole adapted to the fastening bolt (16) is opened on the grinding disc (10). After the fastening bolt (16) passes through the reserved hole, a nut is threadedly connected to it, and the grinding disc (10) is locked and fixed by the nut.