Automatic grinding device for heat exchanger tube plate
Patent Information
- Application Number
- CN202522351765.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-06
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-06
AI Technical Summary
[0003]现有技术中公开号:CN223000264U一种石化压力容器管板毛刺去除器主要针对石油化工行业主要是为了构建压力容器和换热器,一般都会需要使用管板,目前的大多管板在钻管孔时在管孔的周围都会出现毛刺,因此需要使用管板毛刺去除器对管板上毛刺进行除去,目前的大多管板毛刺去除器都是需要深入管孔内进行对管孔内的毛刺进行去除,但是在管孔的一侧的边缘也会产生毛刺,无法对管孔的一侧边缘进行毛刺的去除,使得毛刺去除的效果不好,实用性不佳;因此,为了解决上述问题,特此提出一种石化压力容器管板毛刺去除器
本实用新型的有益效果:本实用新型通过同步多工位的毛刺去除机构一次可进行多空位的加工操作,在使用时,自动控制架体结构带动管板孔钻磨结构多方位的移动控制在工作面上对不同厚度管板进行加工操作。具有更快捷、更高效的毛刺去除的效果。
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Figure CN224896693U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of heat exchanger processing, and in particular to an automatic grinding device for heat exchanger tube sheets. Background Technology
[0002] A tube sheet burr remover is a device or tool used to remove burrs generated on tube sheets. Burrs often occur during the manufacturing process of tube sheets, which may be caused by cutting, welding or other processing. The presence of burrs may affect the sealing performance, safety performance or appearance quality of the tube sheet, so they need to be removed.
[0003] The prior art, disclosed in CN223000264U, describes a burr remover for tube sheets in petrochemical pressure vessels. This is primarily for the petrochemical industry, where tube sheets are commonly used to construct pressure vessels and heat exchangers. Currently, most tube sheets develop burrs around the boreholes during drilling, requiring a burr remover to remove them. However, most existing burr removers require deep penetration into the borehole to remove burrs within it, but burrs also accumulate on the edge of the borehole, making it difficult to remove burrs from that side. This results in poor burr removal efficiency and limited practicality. Therefore, to address these issues, a burr remover for tube sheets in petrochemical pressure vessels is proposed.
[0004] Existing tube sheet deburring devices are slow, complex in structure, and unsuitable for automated operation, affecting the accuracy and efficiency of the processed products. Therefore, a new solution is urgently needed to optimize processing efficiency. Utility Model Content
[0005] The purpose of this invention is to provide an automatic grinding device for heat exchanger tube sheets, which solves the problems of product processing accuracy and improves processing efficiency.
[0006] The technical solution adopted by this utility model to solve its technical problem is: an automatic grinding device for heat exchanger tube sheets, including a tube sheet hole grinding structure and an automatic control frame structure provided on the tube sheet hole grinding structure. The tube sheet hole grinding structure includes a main connecting seat, a drive motor provided on the upper part of the main connecting seat, a linkage shaft seat provided in the main connecting seat, and a grinding and deburring device provided at the lower end of the main connecting seat and connected to the linkage shaft seat. The automatic control frame structure includes a horizontal moving control seat connected to the main connecting seat and a synchronous control frame structure provided on both sides of the horizontal moving control seat.
[0007] The aforementioned grinding and deburring device includes an upper connector, a socket body connected to the upper connector, a connecting shaft body located at the lower part of the socket body, a burr grinding surface located outside the connecting shaft body, and an end locking end located at the lower end of the socket body.
[0008] The horizontal movement control base includes a horizontal movement base, a main body clamping base disposed in the horizontal movement base, and a horizontal control motor disposed on the outer side of the main body clamping base.
[0009] The synchronous control frame structure includes a vertical base, a vertical drive screw in the vertical base, a vertical control seat in the vertical base, a vertical drive motor connected to the vertical control seat, and a side end connector on one side of the vertical control seat.
[0010] Multiple limiting rods are provided at the lower edge of the main connecting seat. The beneficial effects of this utility model are as follows: This utility model, through a synchronous multi-station deburring mechanism, can perform multi-station processing operations at once. During use, the automatic control frame structure drives the tube sheet hole drilling and grinding structure to move in multiple directions on the working surface to process tube sheets of different thicknesses. It has a faster and more efficient deburring effect.
[0011] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the structure of this utility model.
[0013] Figure 2 for Figure 1 A schematic diagram of the structure of the automatic control frame.
[0014] Figure 3 for Figure 1 A schematic diagram of the structure of the deburring device for intermediate grinding holes.
[0015] Figure 4 for Figure 1 A schematic diagram of the construction of the synchronous control frame structure.
[0016] Figure 5 for Figure 1 A magnified view of a portion of the image.
[0017] In the diagram: 1. Main connecting seat, 2. Drive motor, 3. Moving shaft seat, 4. Upper connector, 5. Socket body, 6. Connecting shaft body, 7. Burr-ground surface, 8. End locking end, 9. Horizontal moving seat, 10. Main clamping seat, 11. Horizontal control motor, 12. Vertical seat body, 13. Vertical drive screw, 14. Vertical control seat, 15. Vertical drive motor, 16. Side connecting seat, 17. Limiting rod. Detailed Implementation
[0018] The terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end" used in the application text to indicate the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings. They are used solely for the convenience of describing the present invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0019] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," and "connected," etc., should be interpreted broadly. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. Example 1, such as Figure 1-5 As shown, an automatic grinding device for heat exchanger tube sheets includes a tube sheet hole drilling structure and an automatic control frame structure disposed on the tube sheet hole drilling structure. The tube sheet hole drilling structure includes a main connecting seat 1, a drive motor 2 disposed on the upper part of the main connecting seat, a linkage shaft seat 3 disposed in the main connecting seat, and a grinding and deburring device disposed at the lower end of the main connecting seat and connected to the linkage shaft seat. The automatic control frame structure includes a horizontal movement control seat connected to the main connecting seat and a synchronous control frame structure disposed on both sides of the horizontal movement control seat. Multiple limiting rods 17 are provided at the lower edge of the main connecting seat. The grinding and deburring device includes an upper connector 4, a sleeve body 5 connected to the upper connector, a connecting shaft body 6 disposed at the lower part of the sleeve body, a burr grinding surface 7 disposed outside the connecting shaft body, and an end locking end 8 disposed at the lower end of the sleeve body.
[0020] The horizontal movement control seat includes a horizontal movement seat 9, a main body clamping seat 10 disposed in the horizontal movement seat, and a horizontal control motor 11 disposed on the outer side of the main body clamping seat.
[0021] The synchronous control frame structure includes a vertical base 12, a vertical drive screw 13 disposed in the vertical base, a vertical control seat 14 disposed in the vertical base, a vertical drive motor 15 connected to the vertical control seat, and a side end connecting seat 16 disposed on one side of the vertical control seat.
[0022] This invention utilizes a synchronous multi-station deburring mechanism to perform multi-position processing operations simultaneously. During operation, the automatic control frame structure drives the tube sheet hole drilling and grinding structure to move in multiple directions on the working surface to process tube sheets of different thicknesses. This results in faster and more efficient deburring.
[0023] The above embodiments are merely descriptions of preferred embodiments of the present utility model and are not intended to limit the scope of the present utility model. Various modifications and improvements made to the technical solutions of the present utility model by those skilled in the art without departing from the spirit of the present utility model should fall within the protection scope defined by the claims of the present utility model.
[0024] The parts not covered in this utility model are the same as or can be implemented using existing technologies.
Claims
1. An automatic grinding device for heat exchanger tube sheets, characterized in that: The device includes a tube sheet hole drilling and grinding structure and an automatic control frame structure disposed on the tube sheet hole drilling and grinding structure. The tube sheet hole drilling and grinding structure includes a main connecting seat, a drive motor disposed on the upper part of the main connecting seat, a linkage shaft seat disposed in the main connecting seat, and a grinding and deburring device disposed on the lower end of the main connecting seat and connected to the linkage shaft seat. The automatic control frame structure includes a synchronous control frame structure disposed on both sides of the horizontal moving control seat and connected to the main connecting seat.
2. The automatic grinding device for heat exchanger tube sheets as described in claim 1, characterized in that: The aforementioned grinding and deburring device includes an upper connector, a socket body connected to the upper connector, a connecting shaft body located at the lower part of the socket body, a burr grinding surface located outside the connecting shaft body, and an end locking end located at the lower end of the socket body.
3. The automatic grinding device for heat exchanger tube sheets as described in claim 1, characterized in that: The horizontal movement control base includes a horizontal movement base, a main body clamping base disposed in the horizontal movement base, and a horizontal control motor disposed on the outer side of the main body clamping base.
4. The automatic grinding device for heat exchanger tube sheets as described in claim 1, characterized in that: The synchronous control frame structure includes a vertical base, a vertical drive screw in the vertical base, a vertical control seat in the vertical base, a vertical drive motor connected to the vertical control seat, and a side end connector on one side of the vertical control seat.
5. The automatic grinding device for heat exchanger tube sheets as described in claim 1, characterized in that: Multiple limiting rods are provided at the lower edge of the main connecting seat.
Citation Information
Patent Citations
Petrochemical pressure vessel tube plate burr remover
CN223000264U