A polishing device for aluminum veneer processing
Patent Information
- Application Number
- CN202522289737.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-29
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-29
AI Technical Summary
[0002]铝单板是一种以优质铝合金板材为基材,经过铬化等预处理后,再采用氟碳喷涂等工艺加工而成的建筑装饰材料,其具备重量轻、刚性好、强度高、耐久性和耐腐蚀性好等众多优点;铝单板表面打磨是铝单板生产加工中的重要环节,它对于提升铝单板的外管质量、涂装附着力和整体耐久性具有关键作用;现有技术中,对于铝单板的打磨通常采用切削机构进行,由人工手动对铝单板进行固定后对其进行打磨,然而,人工固定的方式效率低下,且固定效果较差,打磨过程中,铝单板易出现打滑现象,故有待改善
1.当待打磨的铝单板放置于打磨槽内后,由摄像模块对铝单板的位置及大小进行拍摄,并将图片发送至控制模块,由控制模块驱动转动件和直线导轨,对包边块的位置进行调节,再由包边块对铝单板的边角进行包覆与抵紧,提高了对铝单板固定的效率以及固定效果;
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Figure CN224896696U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of aluminum panel processing technology, and in particular to a grinding device for aluminum panel processing. Background Technology
[0002] Aluminum single-layer panels are a type of building decoration material made from high-quality aluminum alloy sheets as the base material. After pretreatment such as chromating, they are processed using processes such as fluorocarbon spraying. They have many advantages, including light weight, good rigidity, high strength, good durability, and good corrosion resistance. Surface grinding of aluminum single-layer panels is an important step in the production and processing of aluminum single-layer panels. It plays a key role in improving the quality of the outer tube, coating adhesion, and overall durability of the aluminum single-layer panels. In the current technology, grinding of aluminum single-layer panels is usually carried out using a cutting mechanism, with the aluminum single-layer panels manually fixed before grinding. However, the manual fixing method is inefficient and has poor fixing effect. During the grinding process, the aluminum single-layer panels are prone to slippage, so improvements are needed. Utility Model Content
[0003] In order to improve the fixing efficiency and effect of aluminum panels in the grinding process and reduce the probability of slippage during the grinding process, this application provides a grinding device for aluminum panel processing.
[0004] The grinding device for processing aluminum single panels provided in this application adopts the following technical solution: A grinding device for processing aluminum single-panel includes a grinding platform and a cutting mechanism disposed above the grinding platform. The grinding platform has grinding grooves on its surface, and fixed platforms are disposed at the corners of the grinding grooves. A rotating component is disposed within the fixed platform, and the output shaft of the rotating component extends out of the fixed platform. An angle adjustment plate is disposed on the output shaft of the rotating component, and a linear guide rail is disposed on the angle adjustment plate. An adjustment block is slidably connected to the linear guide rail. An extension rod is connected to the side wall of the adjustment block, and an edge-wrapping block for covering and securing the corners of the aluminum single-panel is hinged to the end of the extension rod away from the adjustment block. A control module is disposed on the side wall of the grinding platform, and the control module is electrically connected to the rotating component and the linear guide rail. A camera module is disposed on the surface of the grinding platform, and the camera module is communicatively connected to the control module.
[0005] Preferably, the bottom wall of the grinding groove is provided with a plurality of horizontal positioning grooves and a plurality of vertical positioning grooves. The aluminum single panel is placed between the plurality of horizontal positioning grooves and the plurality of vertical positioning grooves. Positioning screws are rotatably connected in both the horizontal and vertical positioning grooves. Positioning blocks are threadedly connected to the peripheral wall of the positioning screws. The positioning blocks abut against the inner wall of the corresponding horizontal or vertical positioning groove. An abutment plate is provided on the top wall of the positioning block. The abutment plate extends out of the horizontal or vertical positioning groove.
[0006] Preferably, a baffle is provided on the side wall of the positioning block away from the aluminum panel, and the width of the baffle is the same as the width of the horizontal positioning groove or the vertical positioning groove. All the horizontal positioning grooves and the vertical positioning grooves have clearance grooves on their inner walls away from the aluminum panel to allow the baffle to enter.
[0007] Preferably, the inner wall of the abutment plate is provided with a first elastic pad layer.
[0008] Preferably, a plurality of blowing mechanisms are provided around the grinding groove.
[0009] Preferably, the bottom wall of the polishing groove is provided with several anti-slip textures.
[0010] Preferably, the edge-binding block is L-shaped, and a second elastic pad layer is provided on the inner wall of the edge-binding block.
[0011] Preferably, the bottom wall of the grinding groove near the side is provided with several chip removal grooves.
[0012] In summary, this application includes at least one of the following beneficial technical effects: 1. After the aluminum panel to be polished is placed in the polishing groove, the camera module takes pictures of the position and size of the aluminum panel and sends the pictures to the control module. The control module drives the rotating parts and linear guide rail to adjust the position of the edge-sealing block. Then the edge-sealing block covers and tightens the edges and corners of the aluminum panel, which improves the efficiency and effect of fixing the aluminum panel. 2. By setting horizontal positioning slots, vertical positioning slots and internal components, this application can achieve automated centering of aluminum panels, saving the time of manual centering of aluminum panels and further improving the fixing efficiency of the edge banding blocks on the aluminum panels. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of a grinding device for processing aluminum single panels according to an embodiment of this application.
[0014] Figure 2 This is a top view of the polishing platform according to an embodiment of this application.
[0015] Figure 3 yes Figure 1 A magnified view of a portion of point A in the middle.
[0016] Figure 4 yes Figure 2 A magnified view of a section at point B in the middle.
[0017] Explanation of reference numerals in the attached drawings: 1. Grinding platform; 11. Grinding groove; 12. Horizontal positioning groove; 13. Vertical positioning groove; 14. Clearance groove; 15. Anti-slip texture; 16. Chip removal groove; 2. Cutting mechanism; 3. Fixed platform; 31. Rotating component; 32. Angle adjustment plate; 33. Linear guide rail; 34. Adjusting block; 35. Extension rod; 36. Edge binding block; 37. Second elastic pad; 4. Control module; 5. Camera module; 6. Positioning screw; 61. Positioning block; 62. Abutment plate; 63. Baffle; 64. First elastic pad; 7. Blowing mechanism; 8. Aluminum single panel. Detailed Implementation
[0018] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0019] This application discloses a grinding device for processing aluminum single panels. (Refer to...) Figure 1 and Figure 2 The system includes a grinding platform 1 and a cutting mechanism 2 disposed above the grinding platform 1. The surface of the grinding platform 1 is provided with a grinding groove 11 for placing aluminum single panels 8. The bottom wall of the grinding groove 11 is provided with several anti-slip textures 15 to increase the friction between the aluminum single panel 8 and the bottom wall of the grinding groove 11 and improve the anti-slip effect. The grinding groove 11 is rectangular. Each bottom wall of the grinding groove 11 near the side is provided with a chip discharge groove 16 for the chips to enter. Several blowing mechanisms 7 are provided around the grinding groove 11 to blow the chips into the chip discharge groove 16.
[0020] Reference Figure 1 , Figure 2 and Figure 3The bottom wall of the grinding groove 11 is provided with several horizontal positioning grooves 12 and several vertical positioning grooves 13. In this embodiment, there are four horizontal positioning grooves 12 and four vertical positioning grooves 13, which are paired up and located inside the chip removal groove 16 on one side of the grinding groove 11. Positioning screws 6 are rotatably connected to both the horizontal positioning grooves 12 and the vertical positioning grooves 13. In this embodiment, a motor is provided inside the grinding platform 1 to drive the positioning screws 6 to rotate. Positioning blocks 61 are threadedly connected to the periphery of the positioning screws 6. The positioning blocks 61 abut against the inner wall of the horizontal positioning grooves 12 or the vertical positioning grooves 13, thereby restricting the rotation of the positioning blocks 61. An abutment plate 62 is provided on the top wall of the positioning block 61. The abutment plate 62 is vertically set and extends out of the corresponding horizontal positioning groove. The positioning groove 12 or vertical positioning groove 13, and the abutment plate 62 facing the side wall of the aluminum single panel 8 are provided with a first elastic pad 64. In this embodiment, the first elastic pad 64 is made of rubber, so that the abutment plate 62 and the aluminum single panel 8 form a flexible contact to protect the integrity of the side wall of the aluminum single panel 8; the positioning block 61 is integrally formed with a baffle 63 on the side wall away from the aluminum single panel 8. The width of the baffle 63 is consistent with the width of the horizontal positioning groove 12 or the vertical positioning groove 13. All the horizontal positioning grooves 12 and vertical positioning grooves 13 are provided with a clearance groove 14 on the inner wall away from the aluminum single panel 8 for the baffle 63 to enter. When the baffle 63 extends out of the clearance groove 14, it can cover the opening of the positioning groove, thereby reducing the entry of debris and causing internal blockage.
[0021] Reference Figure 1 , Figure 2 and Figure 4 Fixed platforms 3 are provided at the four corners of the grinding groove 11. The surface of the fixed platform 3 is grooved, and a rotating component 31 is provided in the groove. In this embodiment, the rotating component 31 is a motor. The output shaft of the rotating component 31 is arranged vertically and extends out of the fixed platform 3. An angle adjustment plate 32 is provided on the output shaft of the rotating component 31. A linear guide rail 33 is provided on the surface of the angle adjustment plate 32. An adjustment block 34 is slidably connected to the linear guide rail 33. An extension rod 35 is connected to the side wall of the adjustment block 34. An edge-binding block 36 for covering and pressing the corners of the aluminum single panel 8 is hinged to the end of the extension rod 35 away from the adjustment block 34. The edge-binding block 36 is L-shaped and has a second elastic pad 37 on its inner wall. The second elastic pad 37 is made of rubber and is used to cover the corners of the aluminum panel 8 to reduce wear. A control module 4 is provided on the side wall of the grinding platform 1. The control module 4 is a PLC controller and is electrically connected to the rotating part 31 and the linear guide rail 33. A camera module 5 is provided on the surface of the grinding platform 1 and is communicatively connected to the control module 4. Based on the shooting results of the camera module, the control module 4 flexibly adjusts the starting of the rotating part 31 and the linear guide rail 33 so that the edge-binding block 36 can be flexibly fixed according to the size of the aluminum panel 8.
[0022] The implementation principle of the grinding device for aluminum single-panel processing in this application embodiment is as follows: The aluminum single-panel 8 to be ground is placed in the grinding groove 11. The positioning screws 6 in the horizontal positioning groove 12 and the vertical positioning groove 13 rotate under the drive of the motor, driving the abutment plate 62 to move towards the aluminum single-panel 8, thereby enabling the aluminum single-panel 8 to be placed in the center in the grinding groove 11. The camera module 5 captures the specific size of the aluminum single-panel 8 and transmits the captured image to the control module 4. The control module 4 starts the rotating component 31 and the linear guide rail 33 based on the image, thereby causing the edge-wrapping block 36 to move closer to the corner of the aluminum single-panel 8 and cover and fix its corner. After fixing, each positioning screw 6 rotates in the opposite direction, causing the abutment plate 62 to detach from the aluminum single-panel 8, so that there will be no interference during grinding. After fixing, the cutting mechanism 2 can grind the surface of the aluminum single-panel 8. After grinding is completed, the blowing mechanism 7 is started to blow the cutting chips into the chip discharge groove 16.
[0023] The above are all preferred embodiments of this application, and are not intended to limit the scope of protection of this application. Therefore, all equivalent changes made in accordance with the structure, shape and principle of this application should be covered within the scope of protection of this application.
Claims
1. A grinding device for processing aluminum single panels, comprising a grinding platform and a cutting mechanism disposed above the grinding platform, characterized in that: The grinding platform has grinding grooves on its surface, and fixed platforms are provided at the corners of the grinding grooves. A rotating component is installed inside the fixed platform, and the output shaft of the rotating component extends out of the fixed platform. An angle adjustment plate is installed on the output shaft of the rotating component, and a linear guide rail is installed on the angle adjustment plate. An adjustment block is slidably connected to the linear guide rail, and an extension rod is connected to the side wall of the adjustment block. An edge-wrapping block for covering and securing the corners of the aluminum panel is hinged to the end of the extension rod away from the adjustment block. A control module is installed on the side wall of the grinding platform, and the control module is electrically connected to the rotating component and the linear guide rail. A camera module is installed on the surface of the grinding platform, and the camera module is communicatively connected to the control module.
2. The grinding device for processing aluminum single panels according to claim 1, characterized in that: The bottom wall of the grinding groove is provided with several horizontal positioning grooves and several vertical positioning grooves. The aluminum single panel is placed between several horizontal positioning grooves and several vertical positioning grooves. Positioning screws are rotatably connected in both the horizontal and vertical positioning grooves. Positioning blocks are threadedly connected to the peripheral wall of the positioning screws. The positioning blocks abut against the inner wall of the corresponding horizontal or vertical positioning groove. An abutment plate is provided on the top wall of the positioning block. The abutment plate extends out of the horizontal or vertical positioning groove.
3. The grinding device for processing aluminum single panels according to claim 2, characterized in that: The positioning block has a baffle on its side wall away from the aluminum panel. The width of the baffle is the same as the width of the horizontal or vertical positioning groove. All the horizontal and vertical positioning grooves have clearance grooves on their inner walls away from the aluminum panel to allow the baffle to enter.
4. The grinding device for processing aluminum single panels according to claim 2, characterized in that: The inner wall of the abutment plate is provided with a first elastic pad layer.
5. The grinding device for processing aluminum single panels according to claim 1, characterized in that: Several blowing mechanisms are arranged around the grinding groove.
6. The grinding device for processing aluminum single panels according to claim 1, characterized in that: The bottom wall of the grinding groove is provided with several anti-slip textures.
7. The grinding device for processing aluminum single panels according to claim 1, characterized in that: The edge-binding block is L-shaped, and a second elastic pad layer is provided on the inner wall of the edge-binding block.
8. The grinding device for processing aluminum single panels according to claim 1, characterized in that: The bottom wall of the grinding groove near the side has several chip removal grooves.