A polishing device for hardware production

CN224896712UActive Publication Date: 2026-10-27WUHU WOYU MASCH CO LTD
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Patent Information

Application Number
CN202521223178.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-06-16
Publication Date
2026-10-27
Estimated Expiration
2035-06-16

AI Technical Summary

Technical Problem

[0003]由于刚生产出来的五金件外壁带有毛刺,因此需要对五金件的外壁进行打磨,否则五金件使用时外壁的毛刺容易扎入手部,而圆柱形的五金件在打磨时不能自动旋转,还需人工翻转不仅浪费时间还降低了工作效率,同时对圆管五金件进行打磨时,管内毛刺打磨效果不佳

Benefits of technology

[0016]本实用新型在底座与安装板之间设置有两个打磨组件,打磨环套接在五金管一端外壁,打磨头设置在五金管一端内部,打磨环与打磨头同时转动,实现对五金管端口处毛刺的打磨,两个打磨组件同时对五金管两端口进行打磨,提高打磨效率,保障端口打磨效果。

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Abstract

The utility model discloses a polishing device for hardware production belongs to hardware production technical field, the utility model discloses a base, the base top is provided with two mounting plates, and the both ends top of two mounting plates all install motor base, and the motor base is installed motor, and the motor output shaft is installed polishing assembly, and polishing assembly includes the mounting frame, and the mounting frame is installed on the motor output shaft, and the mounting frame inside installs the cylinder, and the cylinder telescopic end installs the mounting column, and the mounting column one end sets up the connecting plate, and the connecting plate side wall installs the polishing ring and the polishing head. The utility model discloses between the base and mounting plate is provided with two polishing assemblies, and the polishing ring is sleeved in hardware pipe one end outer wall, and the polishing head sets up in hardware pipe one end inside, and the polishing ring and the polishing head rotate simultaneously, realize the polishing of hardware pipe port place burr, and two polishing assemblies polish two hardware pipe ports simultaneously, improve polishing efficiency, guarantee port polishing effect.
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Description

Technical Field

[0001] This utility model relates to the field of hardware manufacturing technology, specifically a grinding device for hardware manufacturing. Background Technology

[0002] Hardware accessories refer to machine parts or components made of hardware, as well as some small hardware products. They can be used independently or as auxiliary tools, such as hardware tools, hardware components, daily-use hardware, building hardware, and security products. Most small hardware products are not final consumer goods, but rather supporting products, semi-finished products, and tools used in the production process of industrial manufacturing. Only a small portion of daily-use hardware products are essential consumer tools for people's lives. Decorative hardware includes hardware tubes used to manufacture stainless steel towel bars, which are polished at the ends using a polishing device.

[0003] Because the outer wall of the newly produced hardware has burrs, it is necessary to polish the outer wall of the hardware. Otherwise, the burrs on the outer wall can easily prick the hand when the hardware is used. Cylindrical hardware cannot rotate automatically during polishing and must be manually turned over, which not only wastes time but also reduces work efficiency. At the same time, when polishing round tube hardware, the burrs inside the tube are not polished well. Utility Model Content

[0004] The purpose of this utility model is to provide a grinding device for hardware production, which uses two grinding components to grind both ends of the hardware tube simultaneously, thereby improving grinding efficiency and ensuring the grinding effect of the ends.

[0005] This utility model is achieved through the following technical solution:

[0006] This utility model is a grinding device for hardware production, including a base, two mounting plates on the top surface of the base, motor mounts on both ends of the two mounting plates, a motor mounted on the motor mounts, and a grinding component mounted on the motor output shaft.

[0007] The grinding assembly includes a mounting frame, which is mounted on the motor output shaft. A cylinder is installed inside the mounting frame, and a mounting column is installed at the telescopic end of the cylinder. A connecting plate is set at one end of the mounting column, and a grinding ring and a grinding head are installed on the side wall of the connecting plate. A support assembly is set on the mounting column, and a sliding groove is formed between the two mounting plates. The support assembly is movably set inside the sliding groove.

[0008] Furthermore, two clamping components slide between the two mounting plates, and a hardware tube is set between the two clamping components. The grinding ring and the grinding head are fitted at both ends of the hardware tube.

[0009] Furthermore, the mounting plate is an L-shaped plate with a row of threaded holes. Bolts are installed on the clamping assembly, and the bolt threads are engaged inside the threaded holes.

[0010] Furthermore, the clamping assembly includes a first arc-shaped plate and a second arc-shaped plate, with a sliding plate mounted on the bottom surface of the first arc-shaped plate, the sliding plate sliding in the grooves of the two mounting plates.

[0011] Furthermore, both ends of the first arc-shaped plate have side plates, and mounting rings are installed on the top surface of the side plates. A second bearing is installed inside the mounting ring, and a threaded rod is installed on the inner ring of the second bearing. The second arc-shaped plate is set on the threaded rod.

[0012] Furthermore, perforated plates are provided at both ends of the second arc-shaped plate, and cylinders are installed inside the perforated plates, which cooperate with the threaded rods.

[0013] Furthermore, a row of anti-slip strips is provided on the curved surfaces of both the first and second curved plates, and the anti-slip strips are attached to the side wall of the hardware tube.

[0014] Furthermore, the support assembly includes a movable plate that slides between two mounting plates. A ring is provided on the top surface of the movable plate, and a first bearing is installed inside the ring. The inner ring of the first bearing is mounted on a mounting column.

[0015] This utility model has the following beneficial effects:

[0016] This utility model has two grinding components between the base and the mounting plate. The grinding ring is sleeved on the outer wall of one end of the hardware tube, and the grinding head is set inside the one end of the hardware tube. The grinding ring and the grinding head rotate simultaneously to grind the burrs at the end of the hardware tube. The two grinding components grind both ends of the hardware tube at the same time, which improves grinding efficiency and ensures the grinding effect of the ends.

[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the grinding device.

[0019] Figure 2 This is a structural diagram of the polishing component;

[0020] Figure 3 This is a structural diagram showing the grinding component and the support component separated.

[0021] Figure 4 This is a structural diagram showing the base, clamping components, and hardware tubes in their installed state.

[0022] Figure 5 This is a schematic diagram of the clamping assembly.

[0023] In the diagram: 1. Base; 2. Mounting plate; 201. Threaded hole; 3. Motor base; 4. Mounting frame; 5. Grinding assembly; 501. Mounting frame; 502. Cylinder; 503. Mounting column; 504. Connecting plate; 505. Grinding ring; 506. Grinding head; 6. Support assembly; 601. Moving plate; 602. Ring; 603. First bearing; 7. Clamping assembly; 701. First arc plate; 702. Second arc plate; 703. Slide plate; 704. Side plate; 705. Mounting ring; 706. Second bearing; 707. Threaded rod; 708. Hole plate; 709. Cylinder; 8. Hardware tube; 9. Threaded rod; 10. Anti-slip strip. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figure 1-5 This utility model provides a technical solution: a grinding device for hardware production, including a base 1, with two mounting plates 2 on the top surface of the base 1. The base 1 is made of cast iron or welded steel structure, with added counterweights to reduce vibration. Shock-absorbing rubber pads can be added to the bottom surface. The base 1 is equipped with T-slots or guide rails to facilitate fine adjustment of the lateral position of the mounting plates 2, adapting to the clamping requirements of workpieces of different lengths. An integrated coolant recovery tank is provided to prevent grinding debris from splashing. Ribs are added to the vertical section of the mounting plates 2 to improve rigidity, and multiple rows of threaded holes 201 are opened in the horizontal section to form a modular adjustment hole array. Linear guide rails are used instead of ordinary slides, and wear-resistant bushings are used to reduce friction loss. Mechanical limit blocks are provided at the end of the slides to prevent derailment.

[0026] Motor mounts 3 are installed on the top surfaces of both ends of the two mounting plates 2. Motors are installed on the motor mounts 3, and grinding components 5 are installed on the motor output shaft. The motors are servo motors and are rigidly connected to the grinding components through a coupling. Heat dissipation fins are added to the motor mounts 3, and a built-in temperature sensor is used to achieve overheat protection.

[0027] The grinding assembly 5 includes a mounting frame 501, which is mounted on the motor output shaft. A cylinder 502 is installed inside the mounting frame 501. A mounting column 503 is mounted on the telescopic end of the cylinder 502. A connecting plate 504 is provided at one end of the mounting column 503. A grinding ring 505 and a grinding head 506 are mounted on the side wall of the connecting plate 504. A support assembly 6 is provided on the mounting column 503. The mounting frame 501 is made of aluminum alloy and has a pre-reserved cylinder mounting flange. A keyway is added at the output shaft connection to prevent slippage. The cylinder 502 is a double-acting cylinder with a magnetic switch for precise telescopic control. The mounting column 503 has a hollow design with an internal wire channel for powering the grinding head. The connecting plate 504 can be quickly disassembled to accommodate different specifications of grinding rings 505 and grinding heads 506. The grinding ring 505 is a diamond grinding wheel, and the grinding head 506 is a cylindrical design with an alumina abrasive grain covering its surface, supporting pneumatic or electric drive rotation.

[0028] The support assembly 6 includes a movable plate 601, which is slidably fitted between two mounting plates 2. A ring 602 is provided on the top surface of the movable plate 601. A first bearing 603 is installed inside the ring 602. The inner ring of the first bearing 603 is installed on the mounting column 503. A linear bearing is installed at the bottom of the movable plate 601, which is precisely fitted with the guide rail of the mounting plate 2. A locking handle is provided on the side to fix the position. An angular contact bearing 603 is embedded in the ring 602 to bear axial and radial loads. A grease nipple is added to the outer ring to extend its service life.

[0029] A sliding groove is formed between the two mounting plates 2. The support component 6 is movably set inside the sliding groove. Two clamping components 7 are slidably engaged between the two mounting plates 2. A hardware tube 8 is set between the two clamping components 7. The grinding ring 505 and the grinding head 506 are engaged at both ends of the hardware tube 8. The mounting plate 2 is an L-shaped plate. A row of threaded holes 201 are opened on the mounting plate 2. Bolts 9 are set on the clamping components 7. The bolts 9 are threaded and engaged inside the threaded holes 201.

[0030] The clamping assembly 7 includes a first arc plate 701 and a second arc plate 702. A sliding plate 703 is mounted on the bottom surface of the first arc plate 701. The sliding plate 703 slides in the grooves of the two mounting plates 2. The sliding plate 703 integrates a scale and uses the threaded hole 201 of the mounting plate to realize digital adjustment of the spacing. The bolt 9 is a wing nut for easy manual operation. The back of the first arc plate 701 is welded with reinforcing ribs. The anti-slip strip 10 is made of polyurethane and has an interlaced diamond pattern to increase friction. Radial adjustment is achieved through the threaded rod 707. A handwheel is added to the end of the threaded rod and the scale is marked. The second bearing 706 is a self-aligning bearing to compensate for installation deviations. The cylinder 709 has a self-lubricating copper sleeve embedded in it to reduce wear.

[0031] The first arc-shaped plate 701 has side plates 704 at both ends. A mounting ring 705 is installed on the top surface of the side plate 704. A second bearing 706 is installed inside the mounting ring 705. A threaded rod 707 is installed on the inner ring of the second bearing 706. The second arc-shaped plate 702 is set on the threaded rod 707. A perforated plate 708 is provided at both ends of the second arc-shaped plate 702. A cylinder 709 is installed inside the perforated plate 708. The cylinder 709 cooperates with the threaded rod 707. A row of anti-slip strips 10 is provided on the arc-shaped surfaces of the first arc-shaped plate 701 and the second arc-shaped plate 702. The anti-slip strips 10 are attached to the side wall of the hardware tube 8.

[0032] When using a grinding device to process and grind hardware parts such as metal tubes 8, the distance between the two clamping components 7 inside the slide groove is adjusted according to the length of the metal tube 8. The threaded rod 707 of the clamping component 7 is rotated to adjust the distance between the first arc plate 701 and the second arc plate 702, so that the metal tube 8 can be fixed between the first arc plate 701 and the second arc plate 702, limiting the grinding position of the metal tube 8. The cylinder 502 inside the mounting frame 501 on the grinding component 5 is activated. The extension and retraction end mounting column 503 of the cylinder 502 drives the connecting plate 504, the grinding ring 505, and the grinding head 506. The support component 6 moves within the grooves of the two mounting plates 2, causing the grinding ring 505 to fit onto the outer wall of one end of the hardware tube 8. The grinding head 506 is positioned inside one end of the hardware tube 8. The motor on the motor base 3 is started, causing the grinding ring 505 and the grinding head 506 to rotate simultaneously. The mounting column 503 rotates inside the ring 602, thus grinding the burrs at the end of the hardware tube 8. The two grinding components 5 work simultaneously to grind both ends of the hardware tube 8 at the same time, improving grinding efficiency. The setting of the grinding ring 505 and the grinding head 506 simultaneously grinds the inner and outer walls of the ends of the hardware tube 8, ensuring the grinding effect at the ends.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A grinding device for hardware manufacturing, comprising a base (1), characterized in that: The base (1) has two mounting plates (2) on its top surface. Motor mounts (3) are installed on the top surfaces of both ends of the two mounting plates (2). A motor is installed on the motor mounts (3), and a grinding assembly (5) is installed on the output shaft of the motor. The grinding assembly (5) includes a mounting frame (501), which is mounted on the motor output shaft. A cylinder (502) is installed inside the mounting frame (501). A mounting column (503) is installed at the telescopic end of the cylinder (502). A connecting plate (504) is provided at one end of the mounting column (503). A grinding ring (505) and a grinding head (506) are installed on the side wall of the connecting plate (504). A support assembly (6) is provided on the mounting column (503). A groove is formed between the two mounting plates (2), and the support assembly (6) is movably disposed inside the groove.

2. The grinding device for hardware production according to claim 1, characterized in that, Two clamping components (7) are slidably engaged between the two mounting plates (2), and a hardware tube (8) is provided between the two clamping components (7). The grinding ring (505) and the grinding head (506) are engaged at both ends of the hardware tube (8).

3. The grinding device for hardware production according to claim 2, characterized in that, The mounting plate (2) is an L-shaped plate with a row of threaded holes (201) on it. The clamping assembly (7) is provided with bolts (9), which are threaded into the threaded holes (201).

4. A grinding device for hardware production according to claim 3, characterized in that, The clamping assembly (7) includes a first arc plate (701) and a second arc plate (702). A sliding plate (703) is mounted on the bottom surface of the first arc plate (701), and the sliding plate (703) slides in the grooves of the two mounting plates (2).

5. A grinding device for hardware manufacturing according to claim 4, characterized in that, The first arc-shaped plate (701) has side plates (704) at both ends. An mounting ring (705) is installed on the top surface of the side plate (704). A second bearing (706) is installed inside the mounting ring (705). A threaded rod (707) is installed on the inner ring of the second bearing (706). The second arc-shaped plate (702) is mounted on the threaded rod (707).

6. A grinding device for hardware manufacturing according to claim 5, characterized in that, The second arc-shaped plate (702) has perforated plates (708) at both ends, and a cylinder (709) is installed inside the perforated plate (708). The cylinder (709) cooperates with the threaded rod (707).

7. A grinding device for hardware production according to claim 4, characterized in that, A row of anti-slip strips (10) is provided on the arc surface of both the first arc plate (701) and the second arc plate (702), and the anti-slip strips (10) are attached to the side wall of the hardware tube (8).

8. A grinding device for hardware production according to claim 1, characterized in that, The support assembly (6) includes a movable plate (601) which is slidably fitted between two mounting plates (2). A ring (602) is provided on the top surface of the movable plate (601). A first bearing (603) is installed inside the ring (602). The inner ring of the first bearing (603) is installed on the mounting column (503).