A device for chamfering and edging ceramic tiles
Patent Information
- Application Number
- CN202522500779.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-25
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-25
AI Technical Summary
[0005]本实用新型的目的在于提供一种瓷砖倒角磨边装置,通过限位组件和冷却组件的配合设置,解决了现有技术中的磨边装置在使用过程中,打磨头易因打磨热量产生磨损或损坏,且更换不便的问题
[0014]1.本实用新型通过限位组件的设计,包括空心密封圈、限位滑块和卡块等结构,实现了打磨头的快速安装与拆卸,无需特殊工具,显著提高了检修效率,解决了传统螺栓连接方式拆卸不便的问题,冷却组件的设置,包括吸风机、分流板和冷却液储液箱等,能够对打磨头进行均匀风冷降温,有效减少因打磨热量导致的磨损或损坏,延长了打磨头的使用寿命,同时冷却后的空气还能将打磨碎屑吹离工作区域,保持操作环境清洁,通过温度检测传感器和检测探头的配合,实时监测冷却液的温度,当温度异常时,报警器会及时提示,及时对冷却液进行更换,确保风冷效果稳定。
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Figure CN224896735U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic tile processing technology, and in particular relates to a ceramic tile chamfering and edge grinding device. Background Technology
[0002] Tiles are a common material used in building decoration and for covering floors and walls. They are typically made from minerals such as clay, feldspar, and quartz, and are fired at high temperatures, giving them properties such as hardness, wear resistance, and water resistance. During the processing of tiles, they need to bevel their edges, which is done using an edge grinding device.
[0003] Existing edge grinding devices rely on rotating grinding heads to grind the areas of tiles that need chamfering, ensuring a smooth chamfered surface. However, with prolonged use, the grinding heads are prone to wear or damage due to grinding heat, requiring replacement and maintenance. To ensure the grinding head's firmness and stability during use, the grinding head is usually bolted to the grinding machine, which requires special tools for disassembly, reducing maintenance efficiency.
[0004] To address these issues, we provide a ceramic tile chamfering and edge grinding device. Utility Model Content
[0005] The purpose of this utility model is to provide a ceramic tile chamfering and edge grinding device. By combining the limiting component and the cooling component, it solves the problem that the grinding head of the existing edge grinding device is easily worn or damaged due to grinding heat during use, and is inconvenient to replace.
[0006] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model relates to a ceramic tile chamfering and edge grinding device, comprising a grinding machine, a turntable movably connected to the bottom of the grinding machine, an installation cylinder fixedly connected to the bottom of the turntable, and a grinding head disposed at the bottom of the installation cylinder; a limiting component is disposed on the surface of the grinding head, the limiting component comprising a hollow sealing ring fixedly connected to the top of the grinding head, a limiting slider fixedly connected to one side of the hollow sealing ring, and a locking block disposed on the top of the hollow sealing ring; a cooling component is disposed on the top of the grinding head, the cooling component comprising a suction fan disposed inside the installation cylinder and a flow divider fixedly connected to the surface of the grinding head.
[0007] The present invention is further configured such that the limiting component includes a horizontal plate fixedly connected inside the mounting cylinder, a spring fixedly connected to the bottom of the horizontal plate, a movable plate fixedly connected to the bottom of the spring, a connecting frame fixedly connected to the bottom of the movable plate, a movable rod fixedly connected to one side of the movable plate, and a disassembly ring sleeved on the surface of the mounting cylinder.
[0008] The present invention is further configured such that the cooling assembly includes a liquid storage tank fixedly connected to the top of the mounting cylinder, an annular pipe fixedly connected to the bottom of the liquid storage tank, an air inlet pipe connected to one side of the annular pipe, a diversion pipe connected to one side of the suction fan, a threaded telescopic pipe connected to one side of the diversion pipe, a conduit connected to the bottom of the threaded telescopic pipe, a sealing gasket fixedly connected to the surface of the conduit, and a connecting pipe connected to the top of the diversion plate.
[0009] The present invention is further configured such that an inlet pipe is connected to one side of the liquid storage tank and a drain pipe is connected to the other side of the liquid storage tank.
[0010] The present invention is further configured such that a temperature detection sensor is fixedly connected to one side of the liquid storage tank, and a detection probe is fixedly connected to one side of the temperature detection sensor.
[0011] The present invention is further provided that an alarm is fixedly connected to the top of the grinding machine, and the alarm is used to provide an alarm prompt.
[0012] The present invention is further provided that a reinforcing plate is fixedly connected to one side of the suction fan, thereby reinforcing the connection of the suction fan.
[0013] The present invention has the following beneficial effects.
[0014] 1. This utility model, through the design of the limiting components, including a hollow sealing ring, a limiting slider, and a locking block, enables the rapid installation and disassembly of the grinding head without the need for special tools, significantly improving maintenance efficiency and solving the problem of inconvenient disassembly in traditional bolted connections. The cooling components, including a suction fan, a flow divider, and a coolant reservoir, can uniformly cool the grinding head with air, effectively reducing wear or damage caused by grinding heat and extending the service life of the grinding head. At the same time, the cooled air can also blow grinding debris away from the working area, keeping the operating environment clean. Through the cooperation of temperature detection sensors and detection probes, the temperature of the coolant is monitored in real time. When the temperature is abnormal, the alarm will promptly alert the user, and the coolant should be replaced in time to ensure stable air cooling effect.
[0015] 2. This utility model ensures the stability of the grinding head during high-speed operation through the spring and movable plate design in the limiting component, as well as the sealing gasket and threaded telescopic tube in the cooling component. The disassembly ring allows for easy replacement of the grinding head by simply pulling and rotating, simplifying operation and reducing maintenance difficulty. It is suitable for applications that require frequent grinding head replacement. The device integrates grinding, cooling, debris cleaning, and temperature monitoring, providing comprehensive functions and meeting the high-efficiency processing needs of ceramic tile chamfering and edge grinding, thereby improving overall work efficiency and processing quality.
[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a three-dimensional structural diagram of a ceramic tile chamfering and edge-grinding device.
[0019] Figure 2 This is a cross-sectional view of the mounting cylinder in a ceramic tile chamfering and edge grinding device.
[0020] Figure 3 This is a cross-sectional view of a hollow sealing ring in a ceramic tile chamfering and edge grinding device.
[0021] Figure 4 This is a diagram showing the disassembled state of the grinding head in a ceramic tile chamfering and edge grinding device.
[0022] Figure 5 This is a bottom sectional view of a partial structure of a ceramic tile chamfering and edge grinding device.
[0023] Figure 6 A ceramic tile beveling and edge grinding device Figure 2 A magnified view of A in the middle.
[0024] In the attached diagram: 1. Grinding machine; 2. Turntable; 3. Mounting cylinder; 4. Grinding head; 5. Temperature sensor; 6. Limiting assembly; 601. Hollow sealing ring; 602. Limiting slider; 603. Locking block; 604. Horizontal plate; 605. Spring; 606. Movable plate; 607. Connecting frame; 608. Movable rod; 609. Removal ring; 7. Cooling assembly; 701. Fan; 702. Diverter plate; 703. Liquid storage tank; 704. Ring pipe; 705. Air inlet pipe; 706. Diverter pipe; 707. Threaded telescopic pipe; 708. Conduit; 709. Sealing gasket; 710. Connecting pipe. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model. Specific Implementation Example 1 Please see Figure 1-6This utility model relates to a ceramic tile chamfering and edge grinding device, comprising a grinder 1. The grinder 1 is an electric tool used for surface grinding, polishing, and finishing, which is a mature existing technology and will not be described in detail here. A turntable 2 is movably connected to the bottom of the grinder 1, and the turntable 2 is movably connected to the grinder 1 via a bearing. During grinding, the grinder 1 drives the turntable 2 to rotate. A mounting cylinder 3 is fixedly connected to the bottom of the turntable 2, and a grinding head 4 is provided at the bottom of the mounting cylinder 3. The grinding head 4 is used for chamfering and grinding ceramic tiles. A limiting component 6 is provided on the surface of the grinding head 4. The limiting component 6 includes a hollow sealing ring 601 fixedly connected to the top of the grinding head 4, a limiting slider 602 fixedly connected to one side of the hollow sealing ring 601, and a limiting slider 602 disposed on the hollow sealing ring 601. The top of the 01 has a locking block 603, and the hollow sealing ring 601 is in contact with the mounting cylinder 3. A limiting groove is opened on one side inside the mounting cylinder 3. The limiting groove is of two types: horizontal and vertical. The horizontal limiting groove and the vertical limiting groove are connected. The limiting slider 602 is located inside the horizontal limiting groove. The top of the hollow sealing ring 601 has a locking groove that matches the locking block 603. The locking block 603 is located inside the locking groove. A filter screen is fixedly connected to the surface of the grinding head 4. The filter screen is fixedly connected to the hollow sealing ring 601 to block the debris generated during grinding. A cooling component 7 is provided on the top of the grinding head 4. The cooling component 7 includes a suction fan 701 set inside the mounting cylinder 3 and a diverter plate 702 fixedly connected to the surface of the grinding head 4. Specific Implementation Example 2 Please see Figure 1-6Based on specific embodiment 1, the limiting component 6 further includes a horizontal plate 604 fixedly connected inside the mounting cylinder 3, a spring 605 fixedly connected to the bottom of the horizontal plate 604, a movable plate 606 fixedly connected to the bottom of the spring 605, a connecting bracket 607 fixedly connected to the bottom of the movable plate 606, the bottom of the connecting bracket 607 being fixedly connected to the locking block 603, a movable rod 608 fixedly connected to one side of the movable plate 606, and a disassembly ring 609 sleeved on the surface of the mounting cylinder 3. One side of the movable rod 608 penetrates the mounting cylinder 3 and is fixedly connected to the disassembly ring 609. A movable groove adapted to the movable rod 608 is provided on one side of the mounting cylinder 3 to ensure the normal movement of the movable rod 608. The cooling component 7 further includes a liquid storage tank 7 fixedly connected to the top of the mounting cylinder 3. 03, a ring pipe 704 fixedly connected to the bottom of the liquid storage tank 703, an air inlet pipe 705 connected to one side of the ring pipe 704, a diversion pipe 706 connected to one side of the suction fan 701, a threaded telescopic pipe 707 connected to one side of the diversion pipe 706, a conduit 708 connected to the bottom of the threaded telescopic pipe 707, a sealing gasket 709 fixedly connected to the surface of the conduit 708, and a connecting pipe 710 connected to the top of the diversion plate 702. The liquid storage tank 703 stores coolant for cooling the air. One side of the air inlet pipe 705 extends to one side of the mounting cylinder 3 and is fixedly connected to a dustproof net. The air inlet end of the suction fan 701 extends into the liquid storage tank 703 and connects to the ring pipe 704. The air outlet end of the suction fan 701 connects to the diversion pipe 706. The threaded telescopic pipe 707 is located at... At the bottom of the horizontal plate 604, the bottom of the diversion pipe 706 passes through the horizontal plate 604 and connects to the threaded telescopic pipe 707. The conduit 708 extends into the connecting pipe 710. The conduit 708 is fixedly connected to the movable plate 606 and the connecting frame 607. The sealing gasket 709 is in tight contact with the connecting pipe 710 to ensure that cold air does not leak. The top of the connecting pipe 710 passes through the hollow sealing ring 601. One side of the liquid storage tank 703 is connected to the inlet pipe, and the other side of the liquid storage tank 703 is connected to the drain pipe. The mounting cylinder 3 passes through one side of both the inlet pipe and the drain pipe. The surfaces of both the inlet pipe and the drain pipe are threaded with sealing caps. A temperature detection sensor 5 is fixedly connected to one side of the liquid storage tank 703. A detection probe is fixedly connected to one side of the temperature detection sensor 5. The head, with one side of the detection probe extending into the liquid storage tank 703, is used for real-time detection of coolant temperature. The air inlet pipe 705, the air inlet end of the suction fan 701, and the detection probe are all connected to the liquid storage tank 703 through existing known sealing structures to ensure the sealing of the liquid storage tank 703. An alarm is fixedly connected to the top of the grinder 1 to provide an alarm prompt. The temperature detection sensor 5 and the alarm are both existing mature technologies and will not be described in detail here. A reinforcing plate is fixedly connected to one side of the suction fan 701, and the top of the reinforcing plate is fixedly connected to the liquid storage tank 703 to reinforce the connection of the suction fan 701. The elastic force generated by the spring 605 is greater than the airflow reaction force generated by the suction fan 701 when it is working, which can ensure the stability of the grinding head 4 during installation.
[0028] The working principle of this utility model is as follows: After the grinder 1 is started, the turntable 2 drives the mounting cylinder 3 and the grinding head 4 to rotate at high speed, performing chamfering and edge grinding on the tile edges. The rotational motion of the grinding head 4 is transmitted through the turntable 2, ensuring stable and efficient grinding. When the suction fan 701 is working, external air enters the ring pipe 704 through the air inlet pipe 705, and exchanges heat with the coolant in the liquid storage tank 703 to form cold air. The cold air flows sequentially through the distribution pipe 706, the threaded telescopic pipe 707, the duct 708, and the connecting pipe 710, and finally is evenly blown onto the surface of the grinding head 4 from the distribution plate 702, achieving rapid cooling and reducing wear caused by high temperature. The cold air also blows the grinding debris away from the working area, keeping the operating environment clean.
[0029] Temperature sensor 5 monitors the temperature of the coolant in the reservoir 703 in real time via a detection probe. If the temperature is abnormal, such as too high, an alarm will sound to remind the user to replace the coolant, ensuring continuous and stable air-cooling performance.
[0030] Pull the disassembly ring 609 upwards to move the movable rod 608 and movable plate 606, causing the locking block 603 to disengage from the slot and the guide tube 708 to exit the connecting tube 710. Rotate the hollow sealing ring 601 ninety degrees, and the limiting slider 602 will move out of the longitudinal limiting groove, allowing the grinding head 4 to be removed. Reverse the above steps; the limiting slider 602 and the locking block 603 work together to achieve quick fixation, and the spring force of the spring 605 ensures stability after installation.
[0031] The spring 605 and movable plate 606 in the limiting assembly 6 are designed to counteract the vibration of the grinding head 4 during high-speed rotation, ensuring smooth operation. The sealing gasket 709 and threaded telescopic tube 707 ensure the airtightness of the air-cooling system, preventing cold air leakage. This device enables quick assembly and disassembly of the grinding head 4 through the limiting assembly 6, and the cooling assembly 7 effectively reduces the grinding temperature and cleans debris. Combined with the temperature monitoring function, it significantly improves grinding efficiency, ease of maintenance, and equipment lifespan, making it suitable for the high-efficiency processing needs of ceramic tile chamfering and edge grinding.
[0032] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A ceramic tile chamfering and edge grinding device, comprising a grinding machine (1), characterized in that; The grinding machine (1) is movably connected to a turntable (2) at the bottom, and a mounting cylinder (3) is fixedly connected to the bottom of the turntable (2). A grinding head (4) is provided at the bottom of the mounting cylinder (3). The surface of the grinding head (4) is provided with a limiting component (6), the limiting component (6) includes a hollow sealing ring (601) fixedly connected to the top of the grinding head (4), a limiting slider (602) fixedly connected to one side of the hollow sealing ring (601), and a locking block (603) provided on the top of the hollow sealing ring (601). The top of the grinding head (4) is provided with a cooling assembly (7), which includes a suction fan (701) disposed inside the mounting cylinder (3) and a flow divider (702) fixedly connected to the surface of the grinding head (4).
2. The ceramic tile chamfering and edge grinding device according to claim 1, characterized in that, The limiting component (6) also includes a horizontal plate (604) fixedly connected inside the mounting cylinder (3), a spring (605) fixedly connected to the bottom of the horizontal plate (604), a movable plate (606) fixedly connected to the bottom of the spring (605), a connecting bracket (607) fixedly connected to the bottom of the movable plate (606), a movable rod (608) fixedly connected to one side of the movable plate (606), and a disassembly ring (609) sleeved on the surface of the mounting cylinder (3).
3. The ceramic tile chamfering and edge grinding device according to claim 1, characterized in that, The cooling assembly (7) further includes a liquid storage tank (703) fixedly connected to the top of the mounting cylinder (3), an annular pipe (704) fixedly connected to the bottom of the liquid storage tank (703), an air inlet pipe (705) connected to one side of the annular pipe (704), a diversion pipe (706) connected to one side of the suction fan (701), a threaded telescopic pipe (707) connected to one side of the diversion pipe (706), a conduit (708) connected to the bottom of the threaded telescopic pipe (707), a sealing gasket (709) fixedly connected to the surface of the conduit (708), and a connecting pipe (710) connected to the top of the diversion plate (702).
4. A ceramic tile chamfering and edge grinding device according to claim 3, characterized in that, The liquid storage tank (703) has an inlet pipe connected to one side and a drain pipe connected to the other side.
5. A ceramic tile chamfering and edge grinding device according to claim 3, characterized in that, A temperature detection sensor (5) is fixedly connected to one side of the liquid storage tank (703), and a detection probe is fixedly connected to one side of the temperature detection sensor (5).
6. A ceramic tile chamfering and edge-grinding device according to claim 1, characterized in that, An alarm is fixedly connected to the top of the grinding machine (1) to provide an alarm prompt.
7. A ceramic tile chamfering and edge grinding device according to claim 1, characterized in that, A reinforcing plate is fixedly connected to one side of the suction fan (701) to reinforce the connection of the suction fan (701).