Full-automatic polishing and drawing production line for aluminum veneer

Abstract

An aluminum veneer full-automatic polishing and wire drawing production line, comprising a control host, a control system, a double-station feeding and transfer robot, an automatic polishing robot, a polishing positioning workbench, a polishing automatic tool changer, a polishing dust removal room, a conveying line, an automatic wire drawing machine and a discharging robot; the double-station feeding and transfer robot is installed in a feeding and transfer area (2); the control host and the control system are installed in a control console (1); the automatic polishing robot, the polishing positioning workbench, the polishing automatic tool changer and the polishing dust removal room are installed in a polishing work station (3); the automatic wire drawing machine and the conveying line are both installed in a wire drawing station (4); and the discharging robot is installed in a discharging area (5). All the devices for the automatic production of aluminum veneer polishing and wire drawing are installed on the aluminum veneer full-automatic polishing and wire drawing production line. The processing mode combining the polishing robot fixed-point polishing with the large-area fine polishing of the wire drawing machine greatly improves the polishing efficiency and effect.

Description

Technical Field

[0001] This utility model relates to a fully automatic grinding and wire drawing production line for aluminum single panels, belonging to the field of aluminum single panel processing technology. Background Technology

[0002] Aluminum single-layer panels are a type of building decoration material that combines numerous advantages such as good environmental friendliness, corrosion resistance, high strength, ease of cleaning, and recyclability. The production of aluminum single-layer panels involves processes such as punching and cutting raw materials, bending, assembly, welding, and polishing to process the aluminum single-layer panels into the required shapes and sizes.

[0003] The grinding process is difficult, slow, and generates dust particles that can harm workers' health. Automation of the grinding process is challenging, requiring a large workforce, and the quality and efficiency of the grinding process largely depend on the workers' skills and experience.

[0004] To improve the automation level, efficiency, quality, and grinding environment of aluminum panels, it is particularly important to develop a fully automated aluminum panel grinding and wire drawing production line. Summary of the Invention

[0005] The purpose of this invention is to improve the automation level, efficiency and quality of aluminum single-panel grinding and to improve the grinding environment by proposing a fully automatic aluminum single-panel grinding and wire drawing production line.

[0006] The technical solution of this utility model is as follows: a fully automatic aluminum single-panel grinding and wire drawing production line, the equipment of which includes a control host, a control system, a dual-station feeding and transfer robot, a dual-station feeding positioner, an automatic grinding robot, a grinding positioning workbench, an automatic grinding tool changer, a grinding dust removal room, a conveyor line, an automatic wire drawing machine, and a feeding robot; all the above equipment are installed on the fully automatic aluminum single-panel grinding and wire drawing production line; it is a system that integrates automatic loading and unloading, transfer, grinding, and wire drawing of aluminum single panels.

[0007] The automatic grinding robot is equipped with a six-axis robotic arm and a force-controlled grinding system. The force-controlled grinding system has a buoyancy control function, which ensures that the grinding pressure of the grinding head on the workpiece surface is always equal to the set value, and is not affected by workpiece size error, robot posture or abrasive wear, so as to achieve high-quality grinding. The force-controlled grinding system also has automatic tool changing and detection functions.

[0008] The six-axis robotic arm precisely positions the grinding location and flexibly adjusts the attitude and position of the grinding head to adapt to different grinding positions and trajectories. The transmission mechanism of the six-axis robotic arm uses a high-precision RV and harmonic reducer, resulting in minimal mechanical attenuation. The automatic grinding robot is equipped with a six-axis robotic arm and a force-controlled grinding system. The force-controlled grinding system has a buoyancy control function, ensuring that the grinding pressure of the grinding head on the workpiece surface is always equal to the set value, unaffected by workpiece size errors, robot attitude, or abrasive wear, achieving high-quality grinding. The force-controlled grinding system also features automatic tool changing and detection functions.

[0009] The automatic grinding tool changer can store grinding discs sufficient for continuous use for more than two hours. The automatic grinding tool changer includes a louvered tool magazine and a sandpaper tool magazine. The two tool magazines have their own independent storage and supply system, and can automatically replace consumables according to system settings. The supply mechanism of the two tool magazines is equipped with an in-situ sensor, which can detect whether the consumables have been replaced successfully. At the same time, when the number of consumables is less than ten, an alarm is triggered to prompt for replenishment.

[0010] The control host and control system are installed on the console. The control host includes a CPU processor, memory and data bus, and the control system includes various control software and modules. The control system is centrally controlled by the control host and integrates servo drive, Modbus TCP protocol communication and industrial flat panel human-machine interface to issue instructions and collect information for the entire production line.

[0011] The dual-station loading and transfer robot is installed in the loading and transfer area. The robot includes a six-axis robotic arm, a vacuum suction cup, a floor rail, and a dual-station loading positioner. This robot is responsible for loading and transferring aluminum panels. The dual-station loading system in the loading and transfer area facilitates timely replenishment and replacement of materials. The six-axis robotic arm is mounted on the floor rail, which drives its movement. The floor rail is controlled by the six-axis robotic arm's teaching program and connected to its built-in controller, facilitating the picking and placing of aluminum panels of various sizes. The robot uses a vacuum suction cup to pick up the panels and has a panel presence detection function. The dual-station loading positioner positions the panels, and the robot grips them. When gripping panels, the robot requires that the incoming materials be neatly stacked, of unique type, and in a unique direction. The dual-station positioner is equipped with a detector that alarms when no material is present.

[0012] The automatic grinding robot, grinding positioning workbench, automatic grinding tool changer, and grinding dust removal room are installed at the grinding workstation.

[0013] The automated grinding robot also includes a protective suit, a pipeline package, and a ground rail; the force-controlled grinding system includes a force-position compensator, dual electric grinding heads, and a force control cabinet; the automated grinding robot drives the six-axis robotic arm to reciprocate via the ground rail; the automated grinding robot is externally wrapped in a protective suit and a pipeline package to protect it from dust and achieve flame retardancy; the force-position compensator and the dual electric grinding heads are mounted together on the six-axis robotic arm, the force-position compensator adjusts the grinding positive pressure of the grinding head in real time to ensure that it is always equal to the set value, and collects grinding information and feeds it back to the control system; the control system collects, records, and saves the grinding information for subsequent traceability and analysis of the specific data of each grinding session; the dual electric grinding heads have two grinding spindles, one set for louver grinding and the other set for sandpaper grinding, which can be switched at any time according to grinding needs.

[0014] The automatic grinding tool changer adopts a sheet metal frame structure, which is durable and not easily deformed; the automatic grinding tool changer is equipped with an automatic opening and closing dust cover to ensure that the inside of the tool changer is clean and prevents contamination of the grinding discs.

[0015] The grinding dust removal chamber includes a dust removal chamber and a dust removal device. The dust removal device is connected to the dust removal chamber via a dust extraction pipe. The dust removal chamber adopts a frame-type sheet metal welded body, with the sides and top of the chamber made of welded profiles. The dust removal chamber is equipped with an automatic roller shutter door. Ventilation is achieved through louvers at the top of the chamber, and dust is extracted from the bottom. A dust collector is located below the welding positioning workbench and connected to a dust extraction pipe with good sealing to ensure a negative pressure state inside the chamber when the automatic roller shutter door is closed, preventing dust from overflowing. The transfer and unloading robot is equipped with an automatic roller shutter door and its operating switch on the human side, and a manual door at the rear, equipped with a safety lock. The automatic roller shutter door is connected to the control system and automatically opens and closes under system control. It can also be unlocked for manual operation; the automatic grinding robot, grinding positioning workbench, and automatic grinding tool changer are installed inside the chamber, which has good dust removal effect and is connected to the external dust removal device; the chamber adopts a sealed structure, and the dust removal device removes dust through the internal dust collector and the dust extraction port pipe on the bottom side, while the louvers on the top provide ventilation and air intake, and the internal chamber is in a negative pressure state to ensure dust removal effect; the dust removal device adopts a wet filtration scheme, with an internal spray layer, two layers of filter packing, a large-diameter air intake, and a water shortage alarm. The internal dust removal spray system uses filter balls and is equipped with a silencer to reduce noise pollution; it adopts an explosion-proof centrifugal fan and an explosion-proof control box.

[0016] The automatic wire drawing machine and conveyor line are installed in the wire drawing station. The automatic wire drawing machine is installed in the middle of the conveyor line and adopts a conveyor-type grinding scheme. It is responsible for single-sided wire drawing and fine grinding of the aluminum single panel surface, and the surface roughness can reach 1-2 micrometers. The wire drawing machine is equipped with an automatic wire drawing dust collection device. The wire drawing machine has a grinding head wear detection function. If the grinding head is damaged or wear reaches a set value, it will prompt for grinding head replacement. The wire drawing machine and the control system interact in real time. After the control system sends product information, the wire drawing machine automatically adjusts the equipment status, including height and pressure. The lifting is controlled by a servo motor with an accuracy within 0.1mm. After the control system sends parameters, the wire drawing machine will provide feedback on whether the reception was successful or not.

[0017] The conveyor line uses a roller conveyor system, and all rollers are coated with rubber to protect the aluminum panels from scratches and secondary damage. The conveyor line uses a carbon steel painted structure to form the frame, and the steel plate is bent to make the body. The motor is equipped with a frequency converter to achieve 5-speed variable frequency adjustment. The tail end is equipped with a fixed blocking and servo side pushing mechanism to move the product to one side, making it easier for the unloading robot to grab and unload the product.

[0018] The unloading robot is installed in the unloading area; the unloading robot includes a six-axis robotic arm, a vacuum suction cup, and a ground rail; the unloading robot is responsible for unloading aluminum panels; the six-axis robotic arm is installed on the ground rail, which is controlled by the six-axis robotic arm through teaching programming, and the six-axis robotic arm has a built-in controller to facilitate the picking and placing of aluminum panels of various sizes; the unloading robot uses a vacuum suction cup to pick up the panels and has a panel detection function.

[0019] The fully automated production process for grinding and brushing aluminum panels is as follows: manual start-up (control console settings and work order selection) → AGV feeding → dual-station loading and transfer robot (loading to the grinding workstation) → grinding the weld feet and panel surface at the grinding workstation → dual-station loading and transfer robot (transferring to the brushing station) → conveyor line (feeding the aluminum panel to the brushing machine) → brushing machine (performing fine grinding and brushing on the surface of the aluminum panel) → unloading robot (unloading and automatically stacking the material) → AGV picking up the material.

[0020] The beneficial effects of this utility model are that it changes the traditional aluminum panel grinding and manufacturing process. By combining existing production equipment with automated selection, modification, upgrading, and configuration, a fully automated aluminum panel grinding and wire drawing production line is formed. The processing method combines point grinding by grinding robots with large-area fine grinding by wire drawing machines, greatly improving grinding efficiency and quality. After production, compared to the traditional production line, the number of workers is reduced from 12 to 1-2, and the annual production capacity increases from 250,000 square meters to 600,000 square meters, representing a 58.3% increase in capacity. Attached Figure Description

[0021] Figure 1 This is a flow chart of a fully automatic aluminum single-panel grinding and wire drawing production line according to the present invention; Figure 2 This is a schematic diagram of the console equipment layout of this utility model; Figure 3 This is a schematic diagram of the layout of the dual-station loading and transfer robot equipment of this utility model; Figure 4 This is a schematic diagram of the equipment layout of the grinding workstation of this utility model; Figure 5 This is a schematic diagram of the equipment layout of the wire drawing station of this utility model; Figure 6 This is a schematic diagram of the layout of the unloading robot equipment of this utility model; In the diagram, 1 is the control console; 2 is the loading and transfer area; 3 is the grinding workstation; 4 is the wire drawing station; 5 is the unloading area; 11 is the control host; 12 is the control system; 21 is the dual-station loading and transfer robot; 22 is the dual-station loading positioner; 31 is the automatic grinding robot; 32 is the grinding positioning worktable; 33 is the automatic grinding tool changer; 34 is the grinding dust removal room; 41 is the automatic wire drawing machine; 42 is the conveyor line; and 51 is the unloading robot. Detailed Implementation

[0022] Figure 1 The diagram shown is a flow chart of a fully automatic aluminum single-panel grinding and wire drawing production line according to this embodiment, including a control console 1, a feeding and transfer area 2, a grinding workstation 3, a wire drawing station 4, and a unloading area 5.

[0023] In this embodiment, all equipment for the automated aluminum panel grinding and drawing process is installed on a fully automated aluminum panel grinding and drawing production line. The dual-station loading and transfer robot is installed in the loading and transfer area, transferring the aluminum panels to be ground to the drawing station. The automatic grinding robot, grinding positioning workbench, automatic grinding tool changer, and grinding dust removal room are installed in the grinding workstation to grind and position the aluminum panels and grind the weld feet and panel surface. The conveyor line and automatic drawing machine are installed in the drawing station for fine grinding and conveying of the aluminum panels. The unloading robot is installed in the unloading area to unload the ground and drawn aluminum panels. The grinding and drawing production line is controlled by a control system that controls the welding production line according to the production process flow, achieving fully automated production.

[0024] Figure 2 This is a schematic diagram of the equipment layout of the control console on the fully automatic aluminum single-panel grinding and wire drawing production line of this utility model. The control equipment includes a control host 11 and a control system 12, which are installed on the control console 1.

[0025] The control host 11 includes a CPU processor, memory, PLC programmable logic controller and data bus.

[0026] The control system 12 includes a control module, a production execution module, an industrial tablet HMI module, a database, and control software. The host computer is interconnected with each module and controller. The control software is installed in the host computer, which is connected to each piece of equipment on the production line via a data bus. This embodiment of the control system adopts a centralized architecture, integrating servo drives, Modbus TCP communication, and an industrial tablet HMI. Modular design enables collaborative operation of production line equipment. It supports both automatic and manual modes, has equipment activation permission management, and is equipped with both computer and industrial tablet interfaces for real-time monitoring of operating status, work order data, and alarm diagnostics. The PLC precisely controls the execution units via a high-speed bus, integrating safety interlocking mechanisms such as emergency stop and reserving an IoT interface. A dedicated grinding algorithm platform is built-in: the grinding robot is equipped with a force control system, supporting automatic tool changing and gravity compensation to ensure constant grinding pressure. Programming supports parameter editing mode, and a built-in material and process database is included. Work order management supports multi-task editing, drag-and-drop sorting, and automatic switching, with full traceability of production data.

[0027] Figure 3 The diagram shows the equipment layout of the dual-station feeding and transfer robot on the fully automated aluminum single-panel grinding and drawing production line of this embodiment. The production equipment includes a dual-station feeding and transfer robot 21 and a dual-station feeding positioner 22, both installed in the feeding and transfer area 2. The dual-station feeding positioner 22 is installed on the edge of the conveyor line next to the dual-station feeding and transfer robot 21.

[0028] The loading and transfer robot 21 includes a six-axis robotic arm, a vacuum suction cup, a floor rail, and a dual-station loading and positioning device 22. The six-axis robotic arm and the floor rail work together to grasp and transfer aluminum panels through teach pendant programming control. The loading and transfer robot uses a vacuum suction cup to pick up the panels and has a panel presence detection function. The dual-station loading and positioning device positions the panels, and the robot grasps them. When the dual-station loading and transfer robot grasps the panels, it requires that the incoming materials be neatly stacked, of unique type, and in a unique direction. The dual-station positioning device is equipped with a detector that alarms when no material is present.

[0029] Figure 4 The diagram shows the equipment layout of the grinding workstation on the fully automated aluminum panel grinding and drawing production line of this embodiment. The production equipment includes an automatic grinding robot 31, a grinding positioning worktable 32, an automatic grinding tool changer 33, and a grinding dust collection chamber 34, all installed in the grinding workstation 3. The grinding positioning worktable 32 is installed in the center of the grinding dust collection chamber, with an automatic grinding robot 31 installed on each side of it. An automatic grinding tool changer 33 is located next to each automatic grinding robot 31. The automatic grinding robot 31, the grinding positioning worktable 32, and the automatic grinding tool changer 33 complete the grinding process of the aluminum panels in the grinding dust collection chamber 34. The dust generated during grinding is absorbed and treated separately by the dust collector in the grinding dust collection chamber.

[0030] The grinding robot comprises a six-axis robotic arm, protective clothing, a pipeline package, a force-controlled grinding system, and a ground rail. The force-controlled grinding system consists of a force-position compensator, dual electric grinding heads, and a force control cabinet. The force-controlled grinding system and control system work in deep collaboration with a built-in force control algorithm. The grinding robot uses the ground rail and six-axis robotic arm for flexible positioning and is equipped with a high-precision reducer and dustproof, flame-retardant protective clothing. The force-position compensator adjusts in real time to maintain constant grinding pressure, unaffected by workpiece errors, posture, or abrasive wear, and simultaneously feeds data back to the control system for full recording and traceability. The dual electric grinding heads can switch between louvered blade and sandpaper modes.

[0031] The welding positioning workbench includes: a length-width direction centering clamping and positioning servo, a dust collector, and a workbench. After the product is transferred to the steel structure workbench, the length-width direction centering clamping and positioning servo completes the clamping and positioning. The positioning servo adopts a high-precision closed-loop electric cylinder, which has high dynamic response and anti-interference capabilities, and can repeatedly and accurately position, ensuring production consistency and quality stability. The dust collector at the bottom of the workbench collects grinding dust to avoid affecting the operation of the equipment.

[0032] The automatic grinding tool changer adopts a sheet metal frame structure and has a storage capacity for more than two hours of use. It is equipped with a louvered blade and a sandpaper dual tool magazine for independent automatic replacement. It is equipped with an in-situ sensor to monitor the replacement status and a low inventory alarm, and is equipped with an automatic opening and closing dust cover to prevent contamination.

[0033] The grinding dust collection chamber includes a dust collection room and a dust collection device. The dust collection room adopts a frame-type sheet metal welded structure, with louvered ventilation at the top and bottom dust collection. A dust collector below the workbench is connected to a sealed pipe, and negative pressure is maintained inside when the roller shutter door is closed to prevent dust overflow. It is equipped with a system-controlled automatic roller shutter door (which can also be manually operated) and a rear safety manual door. The interior houses the grinding robot, workbench, and tool changer. Wet dust collection is used, with built-in spray, filter media, filter balls, and a silencer. It is equipped with a water shortage alarm, an explosion-proof fan, and an electrical control box.

[0034] Figure 5 The diagram shows the equipment layout of the wire drawing station on the fully automated aluminum single-panel grinding and wire drawing production line of this embodiment. The production equipment includes an automatic wire drawing machine 41 and a conveyor line 42, both of which are installed at the wire drawing station 4. The automatic wire drawing machine 41 is installed in the middle section of the conveyor line 42, and the material feeding and discharging of the automatic wire drawing machine is conveyed through the conveyor line 42.

[0035] The automatic wire drawing machine is installed in the middle of the conveyor line and adopts a conveyor-type grinding scheme. It is responsible for single-sided wire drawing and fine grinding of the aluminum single-sided surface, achieving a surface roughness of 1-2 micrometers. The equipment is equipped with an automatic wire drawing dust collection device. The wire drawing machine has a grinding head wear detection function; if the grinding head is damaged or wear reaches a set value, it will prompt for replacement. The wire drawing machine and the control system interact in real time, enabling the machine to automatically adjust its status, such as height and pressure, after the system sends product information. The lifting is controlled by a servo motor with an accuracy within 0.1mm. After the control system sends parameters, the wire drawing machine will provide feedback signals indicating successful or failed reception.

[0036] The conveyor line uses a roller conveyor system, with all rollers coated with rubber to protect the aluminum panels from scratches and secondary damage. The conveyor line features a carbon steel painted frame and a 3T steel plate bent body. The motor is equipped with a frequency converter, enabling 5-speed operation. A fixed stop and servo side-pushing mechanism at the tail end move the product to one side for easier gripping and unloading by the robotic arm.

[0037] Figure 6 The diagram shows the equipment layout of the loading and unloading robots in the fully automated aluminum panel grinding and drawing production line of this embodiment. The production equipment includes a loading robot 51, which is installed next to the conveyor line in the loading area 5.

[0038] This embodiment of the unloading robot includes a six-axis robotic arm, a vacuum suction cup, and a ground rail. The unloading robot consists of a six-axis robotic arm and a ground rail, and is controlled by teach-in programming. The six-axis robotic arm uses a vacuum suction cup to pick up the sheet material and is responsible for the unloading operation of aluminum panels.

Claims

1. A fully automated aluminum single-panel grinding and wire drawing production line, characterized in that, The equipment in the production line includes a control host, a control system, a dual-station feeding and transfer robot, a dual-station feeding positioner, an automatic grinding robot, a grinding positioning workbench, an automatic grinding tool changer, a grinding dust removal room, a conveyor line, an automatic wire drawing machine, and a feeding robot; all of the above equipment are installed on the fully automatic aluminum single-panel grinding and wire drawing production line. The automatic grinding robot is equipped with a six-axis robotic arm and a force-controlled grinding system. The force-controlled grinding system has buoyancy control function, as well as automatic tool changing and detection functions. The automatic grinding tool changer can store grinding discs sufficient for continuous use for more than two hours. The automatic grinding tool changer includes a louvered tool magazine and a sandpaper tool magazine. The two tool magazines have their own independent storage and supply system, and the consumables are automatically replaced according to the system settings. The supply mechanism of the two tool magazines is equipped with an in-situ sensor.

2. The fully automated aluminum single-panel grinding and wire drawing production line according to claim 1, characterized in that, The control host and control system are installed on the console. The control host includes a CPU processor, memory and data bus, and the control system includes various control software and modules.

3. The fully automated aluminum single-panel grinding and wire drawing production line according to claim 1, characterized in that, The dual-station loading and transfer robot is installed in the loading and transfer area. The robot includes a six-axis robotic arm, a vacuum suction cup, a ground rail, and a dual-station loading positioner. The positioner is installed along the edge of the transmission line next to the robot. The vacuum suction cup is installed at the end of the six-axis robotic arm. The six-axis robotic arm is mounted on the ground rail and its movement is driven by the rail. The ground rail is controlled by the six-axis robotic arm's teach programming and connected to its built-in controller. The robot uses the vacuum suction cup to pick up the sheet metal and has a sheet metal presence detection function. The positioner locates the sheet metal, and the robot grips it. The positioner is equipped with a detector that alarms when no material is present.

4. The fully automated aluminum single-panel grinding and wire drawing production line according to claim 1, characterized in that, The automatic grinding robot, grinding positioning workbench, automatic grinding tool changer and grinding dust removal room are installed in the grinding dust removal room of the grinding workstation; the grinding positioning workbench is installed in the middle of the grinding dust removal room, and an automatic grinding robot is installed on each side of the grinding positioning workbench, and an automatic grinding tool changer is installed next to each automatic grinding robot. The automated grinding robot also includes a protective suit, a pipeline package, and a ground rail; the force-controlled grinding system includes a force position compensator, dual electric grinding heads, and a force control cabinet; the automated grinding robot drives the six-axis robotic arm to reciprocate via the ground rail; the automated grinding robot is externally wrapped in a protective suit and a pipeline package to protect it from dust and flame; the force position compensator and the dual electric grinding heads are mounted together on the six-axis robotic arm, the force position compensator adjusts the grinding positive pressure of the grinding head in real time to ensure that it is always equal to the set value, and collects grinding information and feeds it back to the control system; the dual electric grinding head has two grinding spindles, one set for louver grinding and the other set for sandpaper grinding, which can be switched according to grinding needs; The automatic grinding tool changer adopts a sheet metal frame structure; the automatic grinding tool changer is equipped with an automatic opening and closing dust cover to ensure that the inside of the tool changer is clean and prevent grinding disc contamination. The grinding dust removal chamber includes a dust removal chamber and a dust removal device. The dust removal device is connected to the dust removal chamber via a dust extraction pipe outside the chamber. The dust removal chamber adopts a frame-type sheet metal welded body, with profile welding on the sides and top. The chamber has louvered windows for ventilation at the top and a bottom dust extraction system. A dust collector is located below the welding positioning workbench and connected to a dust extraction pipe to ensure a negative pressure state inside the chamber when the roller shutter door is closed, preventing dust from overflowing. The transfer and unloading robot is equipped with an automatic roller shutter door and its operating switch on the human side, and a manual door at the rear. The manual door is equipped with a safety lock. The automatic roller shutter door is connected to the control system and is automatically opened and closed by the system. It can also be unlocked for manual access. Operation: The automatic grinding robot, grinding positioning workbench, and automatic grinding tool changer are installed inside the dust collection chamber, while the dust collection device is connected to the outside of the chamber. The dust collection chamber adopts a sealed structure. The dust collection device extracts dust through an internal dust collector and dust extraction pipes on the bottom side. Air is introduced through louvers at the top. The dust collection chamber is under negative pressure to ensure effective dust extraction. The dust collection device adopts a wet filtration scheme with an internal spray layer, two layers of filter media, a large-diameter air intake, and a water shortage alarm. The dust collection spray system inside the dust collection chamber uses filter balls and is equipped with a silencer to reduce noise pollution. Explosion-proof centrifugal fans and explosion-proof control boxes are used.

5. The fully automated aluminum single-panel grinding and wire drawing production line according to claim 1, characterized in that, The automatic wire drawing machine and conveyor line are installed in the wire drawing station; the automatic wire drawing machine is installed in the middle of the conveyor line, and the wire drawing machine is equipped with an automatic wire drawing dust collection device; the wire drawing machine has a grinding head wear detection function, and if the grinding head is damaged or wear reaches a set value, it will prompt to replace the grinding head; the lifting of the wire drawing machine is controlled by a servo motor. The conveyor line uses a roller conveyor system, and all rollers are coated with rubber to protect the aluminum panels from scratches and secondary damage. The conveyor line uses a carbon steel painted structure to form the frame, and the steel plate is bent to make the body. The motor is equipped with a frequency converter to achieve 5-speed variable frequency adjustment. The tail end is equipped with a fixed blocking and servo side pushing mechanism to move the product to one side, making it easier for the unloading robot to grab and unload the product.

6. The fully automated aluminum single-panel grinding and wire drawing production line according to claim 1, characterized in that, The unloading robot is installed next to the conveyor line in the unloading area; the unloading robot includes a six-axis robotic arm, a vacuum suction cup, and a ground rail; the unloading robot is responsible for unloading aluminum panels; the six-axis robotic arm is installed on the ground rail, and a vacuum suction cup is installed at the end of the six-axis robotic arm; the ground rail is controlled by the six-axis robotic arm through teaching programming, and the six-axis robotic arm has a built-in controller; the unloading robot uses a vacuum suction cup to pick up the panels and has a panel detection function.

Images