Multi-frequency combined medicine scrubbing and surface sizing integrated machine

Abstract

The utility model discloses a kind of multi-frequency composite medicine scrubbing and surface sizing integrated machine, belong to surface treatment equipment technical field, including lathe, and be moved on lathe by gear rack transmission mechanism drive platform, platform movement path is sequentially provided with medicine spraying mechanism, scrubbing mechanism, air drying mechanism and surface sizing mechanism, scrubbing mechanism is rolled up sandpaper by adjustable speed motor drive transmission rod, realize the automatic renewal of sandpaper and the multi-frequency scrubbing of workpiece.The utility model integrates multiple processes into continuous automation process by integrated design, effectively solves the problem that prior art process is dispersed, relies on manual transfer, and the problem of low efficiency, while adjustable speed multi-frequency scrubbing function greatly enhances the process adaptability of equipment, can significantly improve production efficiency and the consistency of machining surface quality.

Description

Technical Field

[0001] This utility model relates to the field of material surface processing technology, and in particular to a multi-frequency composite agent scrubbing and surface slurry preparation integrated machine. Background Technology

[0002] In the process of processing and manufacturing workpieces, surface treatment is a key link to ensure the final quality and performance of the product. Especially in the fields of machinery, furniture and electronic products, the surface of workpieces needs to go through a series of complex processes such as chemical cleaning, grinding and scrubbing, drying and re-spraying and preparing the paste. Currently, to complete these processes, it is often necessary to transfer the workpiece between different independent equipment. For example, the workpiece is first treated with chemicals on a cleaning machine, then transported to a special grinding and scrubbing equipment for surface treatment, then moved to the drying area, and finally sent to the spray booth for paste preparation and painting.

[0003] This multi-equipment, multi-station operation mode not only requires a large amount of production space, but more importantly, the transfer of workpieces between various workstations largely relies on manual operation. This not only greatly increases labor intensity but also disrupts the continuity of the production process, resulting in low overall production efficiency. In addition, workpieces may be bumped or contaminated during the transfer process, affecting the final product quality. More critically, existing scrubbing equipment has limited functionality, and its scrubbing frequency and intensity are generally fixed, making it difficult to flexibly adjust according to the hardness, surface condition, and specific process requirements of the workpiece material. This makes the equipment poorly adaptable to diverse processing needs and unable to achieve the best surface treatment effect.

[0004] Therefore, this utility model proposes a multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine to overcome the shortcomings of the prior art. Summary of the Invention

[0005] In view of the problems existing in the workpiece surface treatment technology, such as scattered processes, lengthy processes, low production efficiency due to reliance on manual transportation, difficulty in effectively connecting various processes, and single function of scrubbing equipment that cannot flexibly adjust the scrubbing intensity according to process requirements, this utility model aims to provide a multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine with an improved structure that can effectively solve the above problems.

[0006] This utility model provides a multi-frequency composite chemical scrubbing and surface preparation integrated machine, including: a machine tool, a platform, a guide rail one, a guide rail two, a gear rail, a motor two, and gears; as well as a chemical spraying mechanism, a scrubbing mechanism, a drying mechanism, and a surface preparation mechanism.

[0007] The scrubbing mechanism includes a transmission rod, a driven rod, and a pressure rod driven by a motor. The sandpaper passes sequentially around the driven rod, below the pressure rod, and the transmission rod.

[0008] Furthermore, the agent spraying mechanism, scrubbing mechanism, air drying mechanism, and surface slurry preparation mechanism are sequentially set along the movement path of the platform on the machine tool. The platform achieves linear movement by the meshing of the gear and the toothed rail driven by the second motor, so that the workpiece automatically and continuously passes through the above mechanisms. The first motor in the scrubbing mechanism drives the transmission rod to rotate to realize the winding and movement of the sandpaper.

[0009] Preferably, the machine tool is provided with support plate one, support plate two and support plate three, and the upper end of each of these support plates is fixedly connected with bearings. The driven rod, pressure rod and transmission rod are rotatably mounted on the corresponding support plate one, support plate two and support plate three through the bearings respectively.

[0010] Preferably, the motor is fixedly connected to the support plate three via a fixing plate.

[0011] Preferably, the sandpaper has pressure caps on both sides for pressing the sandpaper.

[0012] Preferably, the pesticide spraying mechanism includes a pesticide tank and a pesticide nozzle, with the pesticide tank connected to the pesticide nozzle via a pipe.

[0013] Preferably, the drying mechanism includes a bellows and a fan mounted above the bellows, and the bellows is fixedly connected to the machine tool via a support plate.

[0014] Preferably, there are two fans, located at the front and rear sides of the air box respectively.

[0015] Preferably, the surface preparation mechanism includes a paint tank and a paint nozzle, the paint tank being connected to the paint nozzle via a second pipe, and the second pipe being fixed on a support plate five.

[0016] Preferably, as a specific implementation method, the first motor is an adjustable speed motor. By adjusting the speed of the first motor, the movement speed of the sandpaper can be changed, thereby achieving multi-frequency scrubbing.

[0017] This utility model has the following beneficial effects: 1. This utility model solves the problems of dispersed surface treatment processes, reliance on manual transfer, lengthy production processes, and low efficiency in the prior art by integrating a movable platform with a chemical spraying mechanism, a multi-frequency wiping mechanism, a drying mechanism, and a surface slurry preparation mechanism arranged sequentially along the movement path onto an integrated machine tool.

[0018] 2. This utility model, by setting up a scrubbing mechanism that uses an adjustable speed motor to drive a transmission rod and thus link the feeding and feeding of sandpaper, solves the defects of the prior art where the scrubbing intensity is fixed and it is difficult to adapt to different workpieces and process requirements. It achieves the technical effect of easily changing the speed of the sandpaper by adjusting the motor speed, thereby realizing composite scrubbing of the workpiece surface with different frequencies and intensities, and enhancing the process adaptability and processing flexibility of the equipment. Attached Figure Description

[0019] Figure 1 This is a perspective view of a multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine proposed in this utility model; Figure 2 This is a front view of a multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine proposed in this utility model; Figure 3 This is a top view of a multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine proposed in this utility model; Figure 4 This is a schematic diagram of the scrubbing mechanism in a multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine proposed in this utility model.

[0020] Legend: 1. Machine tool; 2. Platform; 3. Guide rail one; 4. Gear rail; 5. Guide rail two; 6. Fixed plate; 7. Driven rod; 8. Pressure rod; 9. Transmission rod; 10. Pressure cap; 11. Sandpaper; 12. Bearing; 13. Pipe one; 14. Support plate one; 15. Support plate two; 16. Support plate three; 17. Support plate four; 18. Support plate five; 19. Motor one; 20. Fan; 21. Air box; 22. Paint nozzle; 23. Pipe two; 24. Paint tank; 25. Motor two; 26. Gear; 27. Chemical tank; 28. Chemical nozzle. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the protection scope of this utility model.

[0022] Example:

[0023] Please refer to Figures 1 to 4 This utility model provides a multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine, which aims to solve the problems of long surface treatment process, scattered processes leading to low efficiency and difficulty in ensuring the stability of processing quality in the prior art.

[0024] like Figure 1 and Figure 2As shown, the multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine includes a machine tool 1, which serves as the mounting base for the entire device. A platform 2 is guided and connected to the machine tool 1. A guide rail 3 and a guide rail 5 are rotatably connected to the platform 2. The guide rail 3 and the guide rail 5 are evenly distributed on the front and rear sides of the platform 2. A gear rail 4 is fixed on the machine tool 1. A gear rail 4 is fixedly connected to the lower middle of the left end of the machine tool 1. A motor 25 is fixedly connected to the bottom of the platform 2. A gear 26 is rotatably connected to the motor 25. The gear 26 meshes with the gear rail 4. When the motor 25 is started, it can drive the gear 26 to move on the gear rail 4, thereby driving the platform 2 to perform linear reciprocating motion along the length of the machine tool 1. This is used to carry the workpiece and allow the workpiece to pass through each processing station in sequence. Along the movement path of the platform 2, a chemical spraying mechanism, a scrubbing mechanism, a drying mechanism, and a surface slurry preparation mechanism are sequentially arranged. These mechanisms work together to achieve continuous automated processing of the workpiece surface.

[0025] Please refer to Figure 1 , Figure 2 and Figure 4 The core of the technical solution of the multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine lies in the specific structural cooperation and connection relationship between the scrubbing mechanism and the machine tool 1. Support plates 1-14, 15-2, and 16-3 are fixedly connected to the front side of the machine tool 1. Each of these support plates has two supports and is symmetrically distributed along the axis of the gear track 4. Bearings 12 are fixedly connected to the upper ends of each of the support plates 1-14, 15-2, and 16-3. The driven rod 7 is rotatably mounted on the support plate 1-14 via the bearings 12. The pressure rod 8 is rotatably mounted on the support plate 2-15 via the bearings 12. The transmission rod 9 is rotatably mounted on the support plate 3-16 via the bearings 12. Both ends of the driven rod 7, pressure rod 8, and transmission rod 9 are rotatably connected. A bearing 12 is connected to a fixed plate 6 below the motor 19. The fixed plate 6 is fixedly connected to a rear support plate 16. The output shaft of the motor 19 drives the transmission rod 9. One end of the sandpaper 11 is fixed to the driven rod 7, and the other end is fixed to the transmission rod 9. After the sandpaper 11 is led out from the driven rod 7, it passes under the pressure rod 8 and finally winds onto the transmission rod 9. Pressure covers 10 are provided on both sides of the sandpaper 11 to press the sandpaper 11. When the motor 19 starts, it drives the transmission rod 9 to rotate and wind up the sandpaper 11. The movement of the sandpaper 11 drives the pressure rod 8 and the driven rod 7 to rotate, thereby realizing the automatic renewal of the sandpaper 11 and the cleaning of the workpiece. The motor 19 is an adjustable speed motor. By adjusting the speed of the motor 19, the movement speed of the sandpaper 11 can be changed to realize multi-frequency cleaning.

[0026] In a preferred embodiment, the agent spraying mechanism includes an agent tank 27 and an agent nozzle 28. The agent tank 27 is fixedly connected to the rear side of the machine tool 1. The agent tank 27 is connected to the agent nozzle 28 through a pipe 13. The pipe 13 is fixedly connected to the upper middle part of the support plate 14. The agent nozzle 28 is located in front of the scrubbing mechanism and is used to spray agent on the surface of the workpiece before it enters the scrubbing area.

[0027] In a preferred embodiment, the drying mechanism includes a blower box 21 and a fan 20. The fan 20 is installed above the blower box 21. Four support plates 17 are fixedly connected to the machine tool 1. The four support plates 17 are distributed along the four corners of the blower box 21. The blower box 21 is fixedly connected to the upper end of the support plates 17 by screws. There are two fans 20, which are located on the front and rear sides of the blower box 21 respectively, for quickly drying the cleaned workpiece.

[0028] In a preferred embodiment, the surface coating mechanism includes a paint tank 24 and a paint nozzle 22. The paint tank 24 is connected to the paint nozzle 22 through a pipe 23. A support plate 5 18 is fixed on the machine tool 1. The upper end of the support plate 5 18 is fixedly connected to the pipe 23. The paint nozzle 22 is fixed on the pipe 23 and is used to spray paint and coat the surface of the dried workpiece.

[0029] Working principle: First, fix the workpiece to be processed on platform 2, start the multi-frequency composite chemical cleaning and surface slurry preparation machine. At this time, motor 25 is powered on and the output shaft of motor 25 drives gear 26 to rotate. Since gear 26 is meshed with the gear rail 4 fixed on machine tool 1, the rotation of gear 26 will be converted into linear motion of platform 2. Under the guidance of guide rail 3 and guide rail 5, platform 2 moves forward smoothly along the length of machine tool 1. The movement of platform 2 brings the workpieces into the preset processing areas in sequence. When platform 2 moves to the bottom of the agent spraying mechanism, the agent nozzle 28 connected to the agent tank 27 is activated, and the agent in the agent tank 27 is sprayed onto the upper surface of the workpiece through pipe 13 to achieve pretreatment of the workpiece. Platform 2 continues to move forward, sending the workpiece sprayed with the agent into the working range of the scrubbing mechanism. At this time, motor 19, which serves as the power source for the scrubbing mechanism, starts. As an adjustable speed motor, motor 19 can adjust its output speed according to process requirements. Motor 19 is mounted on support plate 16 via fixing plate 6. The rotation of motor 19 drives transmission rod 9 to rotate, and the rotation of transmission rod 9 begins to wind up sandpaper 11. Since the other end of sandpaper 11 is fixed to driven rod 7 mounted on support plate 14 via bearing 12, and the middle part is wrapped around the pressure rod 8 mounted on support plate 25 via bearing 12, the pulling force of transmission rod 9 on sandpaper 11 will drive the entire strip... The sandpaper 11 moves, and during the movement, unused sandpaper 11 located on the driven rod 7 is continuously released, while used sandpaper 11 is collected by the transmission rod 9. The movement of the sandpaper 11 simultaneously drives the pressure rod 8 and the driven rod 7 to rotate freely in their respective bearings 12. When the workpiece is directly below the pressure rod 8, the pressure rod 8 will press the moving sandpaper 11 against the surface of the workpiece. The scrubbing operation is achieved through the relative friction between the sandpaper 11 and the surface of the workpiece. During this process, the pressure cover 10 ensures that the sandpaper 11 remains flat and taut. By adjusting the speed of the motor 19, the movement speed of the sandpaper 11 can be changed, thereby achieving scrubbing of the workpiece at different frequencies and intensities. After the wiping is completed, platform 2 continues to move the workpiece to the air-drying mechanism. The two fans 20 above the air box 21 are activated, generating a strong airflow to blow on the surface of the workpiece, quickly removing residual chemicals and moisture. The air box 21 is stably supported on the machine tool 1 by four support plates 17. After the workpiece is dried, platform 2 will send it to the final surface preparation mechanism. The paint nozzle 22 connected to the paint tank 24 is activated, and the paint and slurry in the paint tank 24 are evenly sprayed onto the surface of the workpiece through the pipe 23 fixed to the support plate 18, completing the final surface treatment process. Thus, the workpiece automatically and continuously completes the entire process of chemical spraying, multi-frequency wiping, air drying and surface preparation in one linear movement of platform 2, effectively solving the problems of dispersed processes and low efficiency in the existing technology.

Claims

1. A multi-frequency composite chemical scrubbing and surface preparation integrated machine, comprising: The machine tool (1), the agent spraying mechanism, the wiping mechanism, the air drying mechanism, the surface slurry preparation mechanism and the platform (2) which are arranged sequentially along the movement path of the platform (2) are connected to the machine tool (1); The platform (2) is characterized by having a guide rail (3) and a guide rail (5) rotatably connected on it, a gear rail (4) fixed on the machine tool (1), and a motor (25) fixedly connected below the platform (2). The motor (25) is rotatably connected to a gear (26), which meshes with the gear rail (4). The scrubbing mechanism includes a transmission rod (9), a driven rod (7), and a pressure rod (8) driven by a motor (19). The sandpaper (11) passes around the driven rod (7), the pressure rod (8), and the transmission rod (9) in sequence. The motor (19) drives the transmission rod (9) to rotate so as to realize the winding and movement of the sandpaper (11).

2. The multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine according to claim 1, characterized in that, The machine tool (1) is provided with a support plate one (14), a support plate two (15) and a support plate three (16). The upper ends of the support plate one (14), the support plate two (15) and the support plate three (16) are all fixedly connected with bearings (12). The driven rod (7), the pressure rod (8) and the transmission rod (9) are rotatably mounted on the corresponding support plate one (14), support plate two (15) and support plate three (16) through the bearings (12).

3. The multi-frequency composite chemical scrubbing and surface preparation integrated machine according to claim 2, characterized in that, The motor (19) is fixedly connected to the support plate (16) via the fixing plate (6).

4. The multi-frequency composite chemical scrubbing and surface preparation integrated machine according to claim 1, characterized in that, The sandpaper (11) has caps (10) on both sides for pressing the sandpaper (11).

5. The multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine according to claim 1, characterized in that, The agent spraying mechanism includes an agent tank (27) and an agent nozzle (28), wherein the agent tank (27) is connected to the agent nozzle (28) via a pipe (13).

6. The multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine according to claim 1, characterized in that, The air drying mechanism includes a wind box (21) and a fan (20) installed above the wind box (21). The wind box (21) is fixedly connected to the machine tool (1) by a support plate (17).

7. The multi-frequency composite chemical scrubbing and surface preparation integrated machine according to claim 6, characterized in that, Two fans (20) are provided, and they are located on the front and rear sides of the air box (21), respectively.

8. The multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine according to claim 1, characterized in that, The surface preparation mechanism includes a paint tank (24) and a paint nozzle (22). The paint tank (24) is connected to the paint nozzle (22) via a pipe (23). The pipe (23) is fixed on a support plate (18).

9. The multi-frequency composite chemical scrubbing and surface slurry preparation integrated machine according to claim 1, characterized in that, The motor (19) is an adjustable speed motor. By adjusting the speed of the motor (19), the movement speed of the sandpaper (11) can be changed, thereby achieving multi-frequency scrubbing.

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