Aluminum profile production polishing device convenient for dust removal

Abstract

The utility model discloses a kind of aluminium profile production polishing devices facilitating dust removal, it is related to aluminium profile production technical field, including support frame, the top of the support frame is provided with polishing device ontology, the side of the support frame is fixedly connected with workstation, the side of the workstation is provided with guiding component, the utility model has beneficial effect as follows: by being equipped with guiding component, it can be convenient to guide bulk waste, the angle of inclination makes bulk waste can naturally fall into receiving frame, then by dust removal component, fan and servo motor can suck dust, finally make it fall into the other half of receiving frame, realize the classification of dust and solid waste and concentrated collection, avoid waste accumulation in polishing area and affect the continuity of polishing operation, improve overall production efficiency, while the waste of classification collection does not need additional sorting when recycling subsequently, improve the recovery processing efficiency of aluminium waste.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile production technology, and in particular to a dust-removing aluminum profile production grinding device. Background Technology

[0002] Aluminum profile production mainly includes three stages: melting and casting, extrusion, and surface treatment. Melting and casting involves melting and casting aluminum ingots and alloying elements into round cast rods. Extrusion involves extruding heated round cast rods through a die to form the desired shape. Surface treatment uses anodizing, electrophoretic coating, powder coating, or fluorocarbon coating processes to improve corrosion resistance and aesthetics, ultimately forming aluminum profiles of different specifications.

[0003] Aluminum profile production requires grinding equipment because its soft texture and tendency to stick to the blades leave oxide scale, burrs, and processing marks on the surface, affecting the quality of subsequent coating and oxidation processes. Grinding equipment removes these defects using high-speed rotating abrasives, providing a smooth base for subsequent processing, while also enhancing coating adhesion, improving product aesthetics and corrosion resistance. It is a key piece of equipment to ensure the efficiency of aluminum profile processing and the quality of finished products.

[0004] Currently, the waste generated during the grinding process of aluminum profile production is difficult to handle. If the dust generated during aluminum grinding is not collected in time, it will permeate the workshop, causing a decline in air quality. Long-term inhalation can cause respiratory diseases in operators. At the same time, the waste accumulates inside the grinding equipment or in the work area, requiring regular shutdowns for manual cleaning, which interrupts the continuous production process. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] To solve the above-mentioned technical problems, this utility model provides the following technical solution:

[0007] A dust-removing aluminum profile production grinding device includes a support frame, a grinding device body is provided on the top of the support frame, a worktable is fixedly connected to one side of the support frame, a guide component is provided on one side of the worktable, and a dust removal component is provided on one side of the guide component.

[0008] The guiding component includes a surrounding plate disposed on the outside of the workbench, and a guide frame for guiding waste is fixedly connected between the surrounding plate and the workbench. An inclined frame is fixedly connected to the inner wall of the guide frame, and the inclined frame has an inclination angle of 60°.

[0009] The dust removal assembly includes a mesh screen fixed to the inner wall of the inclined frame, and a mounting frame connected to one end of the bottom of the inclined frame.

[0010] As a preferred embodiment of the aluminum profile production grinding device for easy dust removal described in this utility model, a bottom frame is fixedly connected to one side of the workbench, and a support plate is fixedly connected to the inner wall of the bottom frame.

[0011] As a preferred embodiment of the aluminum profile production grinding device for easy dust removal described in this utility model, the support plate is fixedly connected to the top of a support block, the support block is fixedly connected to the top of a servo motor, and the inner wall of the bottom frame is slidably connected to a receiving frame for storing waste materials.

[0012] As a preferred embodiment of the aluminum profile production grinding device for easy dust removal described in this utility model, the output end of the servo motor is equipped with a fan, and the air inlet end of the fan is connected to the inner wall of the mounting frame.

[0013] As a preferred embodiment of the aluminum profile production and grinding device for easy dust removal described in this utility model, a vacuum pump is fixedly connected to the inner wall of the workbench, and the air outlet of the vacuum pump is connected to a connecting pipe.

[0014] As a preferred embodiment of the aluminum profile production and grinding device for easy dust removal described in this utility model, the air inlet of the vacuum pump is connected to a connecting pipe, and the outer side of the connecting pipe penetrates the inner wall of the workbench.

[0015] As a preferred embodiment of the aluminum profile production grinding device for easy dust removal described in this utility model, one end of the connecting pipe is connected to a suction cup for placing the aluminum profile.

[0016] As a preferred embodiment of the aluminum profile production and grinding device for easy dust removal described in this utility model, wherein: a limiting frame is fixedly connected to one side of the workbench, and one side of the limiting frame is fixedly connected to the inner wall of the surrounding plate, the inner wall of the limiting frame is inclined at an angle, and the opening faces the receiving frame.

[0017] As a preferred embodiment of the aluminum profile production grinding device for easy dust removal described in this utility model, wherein: a handle for easy pulling of the receiving frame is fixedly connected to one side of the receiving frame, and the inner wall of the handle is provided with anti-slip texture.

[0018] As a preferred embodiment of the aluminum profile production grinding device for easy dust removal described in this utility model, the top of the workbench is fixedly connected to a frame for blocking waste, and a through groove is provided on the inner wall of the frame near the inclined frame.

[0019] In summary, this utility model has the following beneficial effects: by setting a guiding component, large-volume waste materials can be easily guided; the inclined angle allows large-volume waste materials to fall naturally into the receiving frame; and the dust removal component, fan, and servo motor can then suck up the dust, finally causing it to fall into the other half of the receiving frame. This achieves the classified and centralized collection of dust and solid waste materials, avoiding the accumulation of waste materials in the grinding area and affecting the continuity of grinding operations, thus improving overall production efficiency. At the same time, the classified waste materials do not require additional sorting during subsequent recycling and reuse, improving the recycling efficiency of aluminum waste. Attached Figure Description

[0020] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them:

[0021] Figure 1 Overall structural diagram of an aluminum profile production grinding device designed for easy dust removal.

[0022] Figure 2 This is a schematic diagram of the structure of the bottom frame and the receiving frame in this utility model.

[0023] Figure 3 This is a structural schematic diagram of the bottom frame and support plate in this utility model.

[0024] Figure 4 This is a schematic diagram of the connecting tube and suction cup in this utility model.

[0025] The following are the labels in the diagram: 1. Support frame; 2. Grinding device body; 3. Workbench; 4. Guide assembly; 41. Enclosure; 42. Slanted frame; 43. Guide frame; 5. Dust removal assembly; 51. Strainer; 52. Mounting frame; 6. Base frame; 7. Support plate; 8. Receiving frame; 9. Support block; 10. Servo motor; 11. Fan; 12. Vacuum pump; 13. Connecting pipe; 14. Connecting pipe; 15. Suction cup; 16. Limiting frame; 17. Handle; 18. Enclosure. Detailed Implementation

[0026] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0027] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0028] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single or selective embodiment that excludes other embodiments.

[0029] Example 1:

[0030] Reference Figures 1-4 This is the first embodiment of the present utility model. This embodiment provides an aluminum profile production grinding device that is easy to remove dust. It includes a support frame 1, a grinding device body 2 is provided on the top of the support frame 1, a workbench 3 is fixedly connected to one side of the support frame 1, a guide component 4 is provided on one side of the workbench 3, and a dust removal component 5 is provided on one side of the guide component 4.

[0031] The support frame 1 is used to support the overall device and fix the grinding device body 2 to ensure that the equipment is stable and does not shake during grinding. The worktable 3 is used to support the aluminum profile workpiece.

[0032] It should be noted that the grinding device body 2 is based on the same principle as the adjustment component and grinding component in the already authorized case application number CN202322639031.9, entitled "A Grinding Device for Aluminum Profile Mold Production". It can adjust the position of the grinding disc to grind the aluminum profile. This is existing technology and will not be described in detail.

[0033] The guide assembly 4 includes a surrounding plate 41 disposed on the outside of the workbench 3. A guide frame 43 for guiding waste is fixedly connected between the surrounding plate 41 and the workbench 3. An inclined frame 42 is fixedly connected to the inner wall of the guide frame 43, and the inclined frame 42 has an inclination angle of 60°.

[0034] The enclosure 41 surrounds the outside of the workbench 3 to prevent large pieces of waste from splashing outside the device and to form a waste collection space. The guide frame 43 is used to provide a sliding channel for the inclined frame 42. When large pieces of waste fall into the guide frame 43 during grinding, they will slide along the direction of the inclined frame 42. The inclined frame 42 is designed with a 60° inclination to allow large pieces of waste to slide down naturally by gravity. After the waste slides down the inclined frame 42 to the bottom, it falls directly into the collection box 8.

[0035] The dust removal component 5 includes a mesh 51 fixed to the inner wall of the inclined frame 42, and a mounting frame 52 connected to one end of the bottom of the inclined frame 42.

[0036] The mesh 51 is used to filter large pieces of waste material, allowing only dust to pass through. The mounting frame 52 is used to connect the bottom of the inclined frame 42 and the air inlet of the fan 11, thus forming a dust intake channel. When the dust generated by grinding enters the lower part through the gaps of the mesh 51, after passing through the mesh 51, the dust is drawn away by the fan 11 along the mounting frame 52, while large pieces of waste material are blocked on the inclined frame 42, thus separating dust and solid waste.

[0037] Example 2:

[0038] This is the second embodiment of the present invention, which is based on the previous embodiment.

[0039] Specifically, a base frame 6 is fixedly connected to one side of the workbench 3, and a support plate 7 is fixedly connected to the inner wall of the base frame 6.

[0040] The bottom frame 6 is used to install the support plate 7 and the receiving frame 8, thereby forming a space for storing waste materials. The support plate 7 is used to support the servo motor 10, ensuring that the servo motor 10 runs stably and does not vibrate.

[0041] Specifically, a support block 9 is fixedly connected to the top of the support plate 7, a servo motor 10 is fixedly connected to the top of the support block 9, and a receiving box 8 for storing waste is slidably connected to the inner wall of the bottom frame 6.

[0042] The support block 9 is used to support the servo motor 10. When the servo motor 10 rotates, it drives the impeller in the fan 11 to rotate, thereby generating wind power to suck up dust.

[0043] It should be noted that when the fan 11 sucks up dust, since the dust is a small solid particle, it will not affect the normal operation of the fan 11.

[0044] Specifically, a fan 11 is installed at the output end of the servo motor 10, and the air inlet of the fan 11 is connected to the inner wall of the mounting frame 52.

[0045] The fan 11 draws in fine dust through the mounting frame 52, creating a negative pressure environment to prevent dust from spreading.

[0046] Example 3:

[0047] This is the third embodiment of the present invention, which is based on the first two embodiments.

[0048] Specifically, a vacuum pump 12 is fixedly connected to the inner wall of the workbench 3, and the air outlet of the vacuum pump 12 is connected to a connecting pipe 13.

[0049] After the vacuum pump 12 is started, the air inside the suction cup 15 is drawn out through the connecting pipe 14, forming a negative pressure to adsorb the aluminum profile and prevent it from moving during grinding.

[0050] Specifically, the air inlet of the vacuum pump 12 is connected to a connecting pipe 14, and the outer side of the connecting pipe 14 penetrates the inner wall of the workbench 3.

[0051] The connecting pipe 14 is used to connect with the vacuum pump 12 and serves to deliver air.

[0052] Specifically, one end of the connecting tube 14 is connected to a suction cup 15 for placing the aluminum profile.

[0053] The suction cup 15 directly contacts the surface of the aluminum profile and fixes it to the worktable 3 by negative pressure.

[0054] Specifically, a limiting frame 16 is fixedly connected to one side of the workbench 3, and one side of the limiting frame 16 is fixedly connected to the inner wall of the enclosure 41. The inner wall of the limiting frame 16 is inclined and its opening faces the receiving frame 8.

[0055] The limiting frame 16 is fixed inside the enclosure 41, with its inclined opening pointing towards the receiving frame 8, which is used to guide large pieces of waste material to fall accurately into the frame.

[0056] Specifically, a handle 17 is fixedly connected to one side of the receiving box 8 to facilitate pulling out the receiving box 8, and the inner wall of the handle 17 is provided with anti-slip texture.

[0057] The design of handle 17 makes it easier for operators to remove the receiving box 8.

[0058] Specifically, the top of the workbench 3 is fixedly connected to a frame 18 for blocking waste, and the inner wall of the frame 18 near the inclined frame 42 is provided with a through groove.

[0059] The enclosure 18 is used to block waste splashing and prevent waste from being scattered all around the overall device.

[0060] In use, first place the aluminum profile to be polished on the suction cup 15 position on the worktable 3, start the vacuum pump 12, the vacuum pump 12 draws air from the suction cup 15 through the connecting pipe 13, creating a negative pressure inside the suction cup 15, thereby tightly adhering the aluminum profile and ensuring that the aluminum profile will not move during the polishing process. At this time, start the polishing device body 2, adjust the position of the polishing disc to polish the aluminum profile, removing oxide scale, burrs and processing marks from the surface of the aluminum profile. Large pieces of waste generated during the polishing process will not fly around due to the obstruction of the frame 18, but will fall into the guide assembly 4. The enclosure 41 prevents large pieces of waste from flying outside the device. After the large pieces of waste enter the guide frame 43, they will slide naturally down the inclined frame 42 fixed to the inner wall of the guide frame 43 at an inclination angle of 60°, and finally slide down to the collection point. In the material frame 8, the dust generated during grinding enters the lower part through the gaps in the mesh 51 (although some dust will drift upwards, the powerful fan 11 can suck up most of the dust without affecting the adsorption effect). Then, the servo motor 10 is started, which drives the impeller in the fan 11 to rotate, generating wind. After passing through the mesh 51, the dust is drawn away by the fan 11 along the mounting frame 52 connected to one end of the bottom of the inclined frame 42 and enters the other half of the collection frame 8, realizing the classified and centralized collection of dust and solid waste. When the waste in the collection frame 8 accumulates to a certain extent, the operator holds the handle 17 with anti-slip texture and pulls the collection frame 8 out of the bottom frame 6 to process the collected waste. After processing, the collection frame 8 is put back into the bottom frame 6 to continue the subsequent grinding and dust removal work.

[0061] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A dust-removing aluminum profile production grinding device, comprising a support frame (1), characterized in that: The top of the support frame (1) is provided with a grinding device body (2), a workbench (3) is fixedly connected to one side of the support frame (1), a guide component (4) is provided on one side of the workbench (3), and a dust removal component (5) is provided on one side of the guide component (4). The guide assembly (4) includes a partition (41) disposed on the outside of the workbench (3), and a guide frame (43) for guiding waste is fixedly connected between the partition (41) and the workbench (3). An inclined frame (42) is fixedly connected to the inner wall of the guide frame (43), and the inclined frame (42) has an inclination angle of 60°. The dust removal assembly (5) includes a mesh (51) fixed to the inner wall of the inclined frame (42), and a mounting frame (52) is connected to one end of the bottom of the inclined frame (42).

2. The aluminum profile production grinding device for easy dust removal as described in claim 1, characterized in that: A bottom frame (6) is fixedly connected to one side of the workbench (3), and a support plate (7) is fixedly connected to the inner wall of the bottom frame (6).

3. The aluminum profile production grinding device for easy dust removal as described in claim 2, characterized in that: The top of the support plate (7) is fixedly connected to a support block (9), the top of the support block (9) is fixedly connected to a servo motor (10), and the inner wall of the bottom frame (6) is slidably connected to a receiving frame (8) for storing waste materials.

4. The aluminum profile production grinding device for easy dust removal as described in claim 3, characterized in that: The output end of the servo motor (10) is equipped with a fan (11), and the air inlet of the fan (11) is connected to the inner wall of the mounting frame (52).

5. The aluminum profile production grinding device for easy dust removal as described in claim 1, characterized in that: A vacuum pump (12) is fixedly connected to the inner wall of the workbench (3), and the air outlet of the vacuum pump (12) is connected to a connecting pipe (13).

6. The aluminum profile production grinding device for easy dust removal as described in claim 5, characterized in that: The air inlet of the vacuum pump (12) is connected to a connecting pipe (14), and the outer side of the connecting pipe (14) penetrates the inner wall of the workbench (3).

7. The aluminum profile production grinding device for easy dust removal as described in claim 6, characterized in that: One end of the connecting tube (14) is connected to a suction cup (15) for placing aluminum profiles.

8. The aluminum profile production grinding device for easy dust removal as described in claim 1, characterized in that: A limiting frame (16) is fixedly connected to one side of the workbench (3), and one side of the limiting frame (16) is fixedly connected to the inner wall of the enclosure (41). The inner wall of the limiting frame (16) is inclined and the opening faces the receiving frame (8).

9. The aluminum profile production grinding device for easy dust removal as described in claim 3, characterized in that: A handle (17) is fixedly connected to one side of the receiving box (8) to facilitate pulling the receiving box (8), and the inner wall of the handle (17) is provided with anti-slip texture.

10. The aluminum profile production grinding device for easy dust removal as described in claim 1, characterized in that: The top of the workbench (3) is fixedly connected to a frame (18) for blocking waste, and the inner wall of the frame (18) near the inclined frame (42) has a through groove.

Images