A rust removal device for steel wire rope processing

Abstract

The utility model discloses a rust cleaning device for steel wire rope processing relates to steel wire rope processing technical field, the utility model discloses a base and rust cleaning box are inserted with collecting box in the inside, still include: cleaning mechanism, the cleaning mechanism sets up in the base bottom, the cleaning mechanism is used to clean the attachment such as steel wire rope surface dust, adjusting mechanism, adjusting mechanism sets up in the base top, adjusting mechanism is used to adjust the tension that steel wire rope suffered, and adjusting mechanism includes adjusting wheel. The utility model discloses through setting adjusting mechanism, specifically is the rotation ring along the sliding bar and slides, and the rotation ring moves through the adjustment wheel, to this to adjust the tension that steel wire rope suffered, can according to actual condition with the tension that steel wire rope suffered adjusts to the more appropriate degree, greatly reduces the phenomenon such as the damage of steel wire rope and the insufficient rust cleaning caused by the uneven tension, further improves the rust cleaning effect.

Description

Technical Field

[0001] This utility model belongs to the field of wire rope processing technology, and in particular relates to a rust removal device for wire rope processing. Background Technology

[0002] Steel wire ropes are widely used in various fields, such as construction, bridges, mines, and ports. Their quality is directly related to the safety of the project and the normal operation of the equipment.

[0003] Existing wire rope rust removal devices have some shortcomings. If the tension is uneven during the rust removal process, the rust removal effect will be inconsistent, and it may even damage the wire rope. If the tension is too high, the wire rope may be overstretched, affecting its mechanical properties. If the tension is too low, the rust removal components may not make sufficient contact with the wire rope surface, making it difficult to achieve the ideal rust removal effect. Therefore, we propose a rust removal device for wire rope processing. Utility Model Content

[0004] The purpose of this invention is to provide a rust removal device for steel wire rope processing. By setting an adjustment mechanism, specifically a rotating ring that slides along a sliding rod, the rotating ring drives an adjusting wheel to move, thereby adjusting the tension on the steel wire rope. This allows the tension to be adjusted to a suitable level according to actual conditions, greatly reducing damage to the steel wire rope and insufficient rust removal caused by uneven tension, further improving the rust removal effect. This addresses some shortcomings of existing steel wire rope rust removal devices. During the rust removal process, uneven tension leads to inconsistent rust removal results and may even damage the steel wire rope. Excessive tension may cause overstretching of the steel wire rope, affecting its mechanical properties, while insufficient tension may result in insufficient contact between the rust removal components and the steel wire rope surface, making it difficult to achieve the desired rust removal effect.

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to a rust removal device for steel wire rope processing, comprising a base and a rust removal box, wherein a collection box is inserted inside the rust removal box, and further comprising:

[0007] A cleaning mechanism is provided at the bottom of the base and is used to clean dust and other adhering substances from the surface of the wire rope.

[0008] An adjustment mechanism is provided on the top of the base. The adjustment mechanism is used to adjust the tension of the wire rope. The adjustment mechanism includes an adjustment wheel, and a rotating ring is rotatably connected to both the front and back of the adjustment wheel. Two sliding rods are slidably connected inside the rotating ring. The sliding rods are used to guide the rotating ring, and the rotating ring is used to provide a supporting base for the adjustment wheel.

[0009] Furthermore, the cleaning mechanism includes two fixed plates respectively installed on the left and right sides of the rust removal box, the fixed plates being used to provide a supporting foundation for the internal structure of the cleaning mechanism.

[0010] Furthermore, the adjustment mechanism includes a limiting component disposed on the top of the base, the internal structure of which is used to limit the rotation ring;

[0011] A drive assembly is disposed at the bottom of the base and is used to provide power for the operation of the internal structure of the limiting assembly; the drive assembly is located below the limiting assembly, and the operation of the internal structure of the drive assembly is converted into the sliding of a rotating ring along a slide rod.

[0012] Furthermore, the cleaning mechanism includes several brushes, with a limiting block fixedly connected to the side of the brushes near the fixed plate, and the outer surface of the limiting block slidably connected to the inside of the fixed plate; the brushes are arranged in an arc shape, and the brushes located on the left are used to clean the residue on the surface of the wire rope after rust removal by the rust removal box.

[0013] Furthermore, three round rods are slidably connected inside the limiting block. The side of the round rod away from the limiting block is fixedly connected to the inner wall of the fixed disk. A spring is provided on the outer surface of the round rod. The side of the spring away from the limiting block is fixedly connected to the inside of the fixed disk. The side of the spring near the limiting block contacts the side of the limiting block away from the brush. The round rod is used to limit the limiting block. The fixed disk is used to provide a supporting base for the round rod. The brush located on the right is used to pre-treat the wire rope.

[0014] Furthermore, the limiting assembly includes two mounting blocks installed on the top of the base. A support frame is fixedly connected to the top of the mounting blocks. The inner side of the top of the support frame is fixedly connected to the top of the slide rod. The bottom of the slide rod is fixedly connected to the top of the mounting blocks. A connecting rod is hinged to the side of the rotating ring away from the slide rod. The rotating ring is used to provide a hinge fulcrum for the connecting rod. The mounting blocks are used to provide a support base for the slide rod.

[0015] Furthermore, the drive assembly includes a protective cover installed at the bottom of the base, and two fixing plates are fixedly connected to the bottom of the base. A limit rod is fixedly connected to one side of the two fixing plates that are close to each other. Two hinge frames are slidably connected to the outer surface of the limit rod. The limit rod is used to limit the hinge frames, and the fixing plate is used to provide a support base for the limit rod.

[0016] Furthermore, a motor is fixedly connected to the front of the fixed plate located at the front, and a bidirectional threaded rod is fixedly connected to the output end of the motor via a coupling. The back of the bidirectional threaded rod is rotatably connected to the front of the drive assembly located at the rear. The outer surface of the bidirectional threaded rod is threadedly connected to the inside of the hinge frame. The inside of the hinge frame is hinged to the bottom of the connecting rod. The two threads on the bidirectional threaded rod are in opposite directions, and the rotation of the bidirectional threaded rod is converted into the linear movement of the hinge frame along the limiting rod.

[0017] This utility model has the following beneficial effects:

[0018] 1. This utility model, by setting an adjustment mechanism, specifically a rotating ring that slides along a sliding rod, drives an adjustment wheel to move, thereby adjusting the tension on the wire rope. It can adjust the tension on the wire rope to a more suitable level according to the actual situation, greatly reducing the damage to the wire rope and insufficient rust removal caused by uneven tension, and further improving the rust removal effect.

[0019] 2. This utility model features a cleaning mechanism. Specifically, during the processing, the brush is always in contact with the surface of the wire rope due to the cooperation between the round rod and the spring. The brush on the right is used to brush off dust, oil, and other impurities from the surface of the wire rope, while the brush on the left is used to clean the residual rust residue on the surface of the wire rope after rust removal by the rust removal box.

[0020] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0021] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0022] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0023] Figure 2 This is a schematic diagram of the connecting rod structure of this utility model;

[0024] Figure 3 This is a schematic diagram of the bidirectional threaded rod structure of this utility model;

[0025] Figure 4 This is a schematic diagram of the brush structure of this utility model;

[0026] Figure 5 This is a schematic diagram of the limiting block structure of this utility model.

[0027] The attached diagram lists the components represented by each number as follows:

[0028] 1. Base; 11. Collection box; 12. Rust removal box; 2. Cleaning mechanism; 21. Fixing plate; 22. Brush; 23. Limiting block; 24. Spring; 25. Round rod; 3. Adjustment mechanism; 31. Limiting assembly; 311. Support frame; 312. Slide rod; 313. Mounting block; 314. Rotating ring; 315. Connecting rod; 32. Drive assembly; 321. Limiting rod; 322. Motor; 323. Hinge frame; 324. Fixing plate; 325. Two-way threaded rod. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0030] Please see Figures 1-5As shown, this utility model is a rust removal device for steel wire rope processing, including a base 1 and a rust removal box 12. A collection box 11 is inserted inside the rust removal box 12. It also includes: a cleaning mechanism 2, located at the bottom of the base 1, used to clean dust and other adhering substances from the surface of the steel wire rope; and an adjustment mechanism 3, located at the top of the base 1, used to adjust the tension on the steel wire rope. The adjustment mechanism 3 includes an adjustment wheel, with a rotating ring 314 rotatably connected to both the front and back of the adjustment wheel. Two sliding rods 312 are slidably connected inside the rotating ring 314; the sliding rods 312 guide the rotating ring 314, which provides a supporting foundation for the adjustment wheel. The cleaning mechanism 2 includes two fixed plates 21 respectively installed on the left and right sides of the rust removal box 12, providing a supporting foundation for the internal structure of the cleaning mechanism 2. The adjustment mechanism 3 includes a limiting component 31 located at the top of the base 1, with an internal structure... The structure is used to limit the rotation ring 314; the drive component 32 is set at the bottom of the base 1 and is used to provide power for the operation of the internal structure of the limit component 31; the drive component 32 is located below the limit component 31, and the operation of the internal structure of the drive component 32 is converted into the rotation ring 314 sliding along the slide rod 312. The cleaning mechanism 2 includes several brushes 22. The side of the brush 22 near the fixed plate 21 is fixedly connected to the limit block 23, and the outer surface of the limit block 23 is slidably connected to the inside of the fixed plate 21; the brushes 22 are arc-shaped. The brushes 22 on the left are used to clean the residue on the surface of the wire rope after rust removal by the rust removal box 12. During the processing, due to the cooperation of the round rod 25 and the spring 24, the brushes 22 are always in contact with the surface of the wire rope. The brushes 22 on the right are used to brush off the dust, oil and other impurities on the surface of the wire rope, and the brushes 22 on the left are used to clean the residual rust residue on the surface of the wire rope after rust removal by the rust removal box 12.

[0031] Three round rods 25 are slidably connected inside the limiting block 23. The side of the round rods 25 away from the limiting block 23 is fixedly connected to the inner wall of the fixing plate 21. Springs 24 are provided on the outer surface of the round rods 25. The side of the springs 24 away from the limiting block 23 is fixedly connected to the inside of the fixing plate 21. The side of the springs 24 near the limiting block 23 contacts the side of the limiting block 23 away from the brush 22. The round rods 25 are used to limit the limiting block 23. The fixing plate 21 is used to provide a support base for the round rods 25. The brush 22 located on the right is used to pre-treat the wire rope. The limiting assembly 31 includes components installed on the bottom. Two mounting blocks 313 are located on the top of the base 1. A support frame 311 is fixedly connected to the top of the mounting blocks 313. The inner side of the top of the support frame 311 is fixedly connected to the top of the slide rod 312. The bottom of the slide rod 312 is fixedly connected to the top of the mounting blocks 313. A connecting rod 315 is hinged to the side of the rotating ring 314 away from the slide rod 312. The rotating ring 314 provides a hinge fulcrum for the connecting rod 315. The mounting blocks 313 provide a support base for the slide rod 312. The drive assembly 32 includes a protective cover installed at the bottom of the base 1. Two fixing plates 324 are fixedly connected to the bottom of the base 1. 24. A limiting rod 321 is fixedly connected to one side of the two components that are close to each other. Two hinge frames 323 are slidably connected to the outer surface of the limiting rod 321. The limiting rod 321 is used to limit the hinge frames 323. The fixing plate 324 is used to provide a support base for the limiting rod 321. A motor 322 is fixedly connected to the front of the fixing plate 324. A bidirectional threaded rod 325 is fixedly connected to the output end of the back of the motor 322 through a coupling. The back of the bidirectional threaded rod 325 is rotatably connected to the front of the drive assembly 32 located at the rear. The outer surface of the bidirectional threaded rod 325 is connected to the internal thread of the hinge frame 323. Connection: The hinge frame 323 is hinged to the bottom of the connecting rod 315. The two threads on the bidirectional threaded rod 325 are in opposite directions. The rotation of the bidirectional threaded rod 325 is converted into the linear movement of the hinge frame 323 along the limit rod 321. The rotating ring 314 slides along the slide rod 312. The rotating ring 314 drives the adjusting wheel to move, thereby adjusting the tension on the wire rope. The tension on the wire rope can be adjusted to a more suitable level according to the actual situation, which greatly reduces the damage to the wire rope and insufficient rust removal caused by uneven tension, and further improves the rust removal effect.

[0032] A specific application of this embodiment is as follows: First, prepare for processing. Then, pull the wire rope from the unwinding roller to the rust removal box 12. First, pass through the inside of the rightmost conveyor wheel, then through the inside of the rightmost fixed plate 21 into the rust removal box 12, exit through the inside of the leftmost fixed plate 21, pass through the inside of the middle conveyor wheel, go around the top of the adjusting wheel, pass through the inside of the leftmost conveyor wheel, and finally wind it onto the take-up roller. Start the take-up roller to gather the wire rope. Start the internal equipment of the rust removal box 12 to mechanically remove rust from the wire rope. The internal equipment should use a combination of sandblasting and grinding wheels to improve the rust removal effect. Start the motor 322. The double-threaded rod 325 is rotated, and the rotation of the double-threaded rod 325 causes the hinge frame 323 to move along the limit rod 321. The hinge frame 323 drives the rotating ring 314 to slide along the slide rod 312 through the connecting rod 315. The rotating ring 314 drives the adjusting wheel to move, thereby adjusting the tension of the wire rope. During the processing, due to the cooperation between the round rod 25 and the spring 24, the brush 22 is always in contact with the surface of the wire rope. The brush 22 on the right is used to brush off dust, oil and other impurities on the surface of the wire rope, and the brush 22 on the left is used to clean the residual rust on the surface of the wire rope after the rust removal box 12 has removed rust.

[0033] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the present utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of the present utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A rust removal device for steel wire rope processing, comprising a base (1) and a rust removal box (12), wherein a collection box (11) is inserted inside the rust removal box (12), characterized in that, Also includes: Cleaning mechanism (2), the cleaning mechanism (2) is set at the bottom of the base (1), the cleaning mechanism (2) is used to clean the dust and dirt on the surface of the wire rope; Adjustment mechanism (3), the adjustment mechanism (3) is set on the top of the base (1), the adjustment mechanism (3) is used to adjust the tension of the wire rope, the adjustment mechanism (3) includes an adjustment wheel, the front and back of the adjustment wheel are rotatably connected to a rotating ring (314), and two sliding rods (312) are slidably connected inside the rotating ring (314). The slide bar (312) is used to guide the rotating ring (314), and the rotating ring (314) is used to provide a support base for the adjusting wheel.

2. The rust removal device for steel wire rope processing according to claim 1, characterized in that, The cleaning mechanism (2) includes two fixed plates (21) installed on the left and right sides of the rust removal box (12), respectively. The fixed plates (21) are used to provide a supporting foundation for the internal structure of the cleaning mechanism (2).

3. The rust removal device for steel wire rope processing according to claim 2, characterized in that, The adjustment mechanism (3) includes a limiting component (31) disposed on the top of the base (1), and the internal structure of the limiting component (31) is used to limit the rotating ring (314); A drive assembly (32) is disposed at the bottom of the base (1) and is used to provide power for the operation of the internal structure of the limiting assembly (31); The drive assembly (32) is located below the limiting assembly (31), and the internal structure of the drive assembly (32) is converted into a rotating ring (314) that slides along the slide bar (312).

4. The rust removal device for steel wire rope processing according to claim 3, characterized in that, The cleaning mechanism (2) includes several brushes (22), and a limiting block (23) is fixedly connected to one side of the brushes (22) near the fixed plate (21). The outer surface of the limiting block (23) is slidably connected to the inside of the fixed plate (21). The brush (22) is arranged in an arc shape. The brush (22) located on the left is used to clean the residue on the surface of the wire rope after the rust removal box (12) has been derusted.

5. The rust removal device for steel wire rope processing according to claim 4, characterized in that, The limiting block (23) has three round rods (25) slidably connected inside. The side of the round rod (25) away from the limiting block (23) is fixedly connected to the inner wall of the fixed disk (21). The outer surface of the round rod (25) is provided with a spring (24). The side of the spring (24) away from the limiting block (23) is fixedly connected to the inside of the fixed disk (21). The spring (24) is in contact with the side of the limiting block (23) that is close to the limiting block (23) and the side of the limiting block (23) that is away from the brush (22). The round rod (25) is used to limit the limiting block (23). The fixed plate (21) is used to provide a support base for the round rod (25). The brush (22) located on the right is used to pre-treat the wire rope.

6. The rust removal device for steel wire rope processing according to claim 3, characterized in that, The limiting component (31) includes two mounting blocks (313) mounted on the top of the base (1). A support frame (311) is fixedly connected to the top of the mounting block (313). The inner side of the top of the support frame (311) is fixedly connected to the top of the slide rod (312). The bottom of the slide rod (312) is fixedly connected to the top of the mounting block (313). The rotating ring (314) is hinged to a connecting rod (315) on the side away from the slide rod (312). The rotating ring (314) is used to provide a hinge fulcrum for the connecting rod (315), and the mounting block (313) is used to provide a support base for the slide rod (312).

7. A rust removal device for steel wire rope processing according to claim 3, characterized in that, The drive assembly (32) includes a protective cover installed at the bottom of the base (1). Two fixing plates (324) are fixedly connected to the bottom of the base (1). A limit rod (321) is fixedly connected to one side of the two fixing plates (324) that are close to each other. Two hinge brackets (323) are slidably connected to the outer surface of the limit rod (321). The limiting rod (321) is used to limit the hinge frame (323), and the fixing plate (324) is used to provide a supporting base for the limiting rod (321).

8. A rust removal device for steel wire rope processing according to claim 7, characterized in that, The front of the fixed plate (324) located at the front is fixedly connected to a motor (322), and the output end of the back of the motor (322) is fixedly connected to a bidirectional threaded rod (325) through a coupling. The back of the bidirectional threaded rod (325) is rotatably connected to the front of the drive assembly (32) located at the rear. The outer surface of the bidirectional threaded rod (325) is threadedly connected to the inside of the hinge frame (323). The hinge frame (323) is hinged to the bottom of the connecting rod (315), and the two threads on the bidirectional threaded rod (325) are in opposite directions. The rotation of the bidirectional threaded rod (325) is converted into the linear movement of the hinge frame (323) along the limiting rod (321).

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