Capsule polisher
Patent Information
- Application Number
- CN202522614192.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-10
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-10
AI Technical Summary
[0005]因此,本实用新型要解决的技术问题在于克服现有技术中胶囊抛光机的剔废结构进气不均,导致剔除不够精准的技术缺陷,从而提供一种能够实现气流均匀分布、剔除精准可靠的胶囊抛光机
1.本实用新型的胶囊抛光机,包括底座、驱动装置、转轴、螺旋毛刷、抛光筒、进料斗和剔废机构;其中,底座具有安装内腔,顶面的中部开设有与安装内腔连通的通孔;驱动装置固定安装在底座的安装内腔内,具有驱动轴,驱动轴竖直向上穿过通孔,伸至底座的顶面上方;转轴底部与驱动轴固定连接,能够被驱动轴驱动转动;螺旋毛刷套设固定安装在转轴的外壁上,能够跟随转轴转动,适于刷落胶囊表面的药粉并带动胶囊逐渐向上移动;抛光筒固定安装在底座顶部,且套设在转轴与螺旋毛刷外侧,内壁与螺旋毛刷挤压接触;抛光筒的靠近底部的外壁上设有进料管,靠近顶部的外壁上设有出料管;进料斗固定安装在进料管的进料端,与进料管连通;进料斗的朝向进料管的一侧成型有导流槽,导流槽的顶部具有剔废出口;剔废机构固定安装在导流槽的剔废出口的开口位置,与剔废出口连通,用于对废胶囊进行剔除。
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Figure CN224896813U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of pharmaceutical equipment technology, specifically to a capsule polishing machine. Background Technology
[0002] Capsule polishing machines are specialized equipment in the pharmaceutical industry. They are mainly used to remove residual powder from the surface of capsules, improve their appearance and smoothness, and automatically remove empty shells, fragments and other defective products to ensure the overall quality of the products.
[0003] The core workflow of a capsule polishing machine is as follows: Capsules are fed into a polishing cylinder with a built-in rotating brush. Driven by the brush, the capsules spiral upwards, completing surface polishing during this process. Excess powder brushed off is collected. Lighter empty capsules or fragments are removed using an airflow sorting mechanism. Currently, most capsule polishing machines on the market use a three-inlet air-supply mechanism. This structure is prone to uneven airflow distribution during actual operation. Uneven airflow may result in insufficient airflow in certain areas, causing some empty capsules to be mixed with qualified products. Conversely, if the airflow is too strong in certain areas, some qualified capsules may be mistakenly sucked into the waste container, resulting in product waste.
[0004] Therefore, how to design a capsule polishing machine that can achieve uniform airflow distribution and accurate and reliable removal is a technical problem that has not yet been solved in the existing technology. Utility Model Content
[0005] Therefore, the technical problem to be solved by this utility model is to overcome the technical defect of uneven air intake in the waste removal structure of the existing capsule polishing machine, which leads to insufficient removal accuracy, and thus provide a capsule polishing machine that can achieve uniform airflow distribution and accurate and reliable removal.
[0006] Therefore, this utility model provides a capsule polishing machine, comprising: The base has an inner cavity for mounting, and a through hole communicating with the inner cavity is provided in the middle of the top surface; A drive device is fixedly installed in the mounting cavity of the base, and has a drive shaft that passes vertically upward through the through hole and extends to above the top surface of the base; The bottom of the rotating shaft is fixedly connected to the drive shaft and can be driven to rotate by the drive shaft. A spiral brush is fitted and fixedly installed on the outer wall of the rotating shaft, and can rotate with the rotating shaft. It is suitable for brushing off the powder on the surface of the capsule and driving the capsule to move upward gradually. A polishing cylinder is fixedly installed on the top of the base and sleeved on the outside of the rotating shaft and the spiral brush, with its inner wall in contact with the spiral brush; a feed pipe is provided on the outer wall near the bottom of the polishing cylinder, and a discharge pipe is provided on the outer wall near the top. A feed hopper is fixedly installed at the feed end of the feed pipe and communicates with the feed pipe; a guide groove is formed on the side of the feed hopper facing the feed pipe, and the top of the guide groove has a waste outlet; The waste removal mechanism is fixedly installed at the opening of the waste removal outlet in the guide channel and is connected to the waste removal outlet for removing waste capsules.
[0007] As a preferred embodiment, the waste rejection mechanism includes: The main body is fixedly installed at the opening of the waste removal outlet at the bottom, and has a mounting cavity formed in the middle that extends through both ends. An air injection hole communicating with the mounting cavity is opened on one side. The core is hollow and open at both ends. The top is installed into the mounting cavity of the main body, and the bottom is connected to the waste removal outlet. When the top of the core is installed into the mounting cavity, the outer wall of the top of the core surrounds the inner wall of the mounting cavity to form an air injection cavity. The bottom of the air injection cavity is closed, the top is open, and it is connected to the air injection through hole. The mounting base is inserted into the top of the main body and has a central through hole formed in the middle that communicates with the air injection chamber. A cylindrical tube, hollow and open at both ends, is inserted into the central through hole of the mounting base at the bottom, and the inner cavity communicates with the central through hole; The collection box is detachably installed on the top of the main body and covers the outside of the cylindrical tube, with several long air outlets through the outer wall; The regulating valve has one end fixedly installed on the outer wall of the main body and connected to the air injection port, and the other end is suitable for connecting an external air injection device; the regulating valve is used to regulate the amount of air injected into the air injection port.
[0008] As a preferred embodiment, the open end of the gas injection chamber forms an annular gas outlet channel, which is formed by the combination of the top outer wall of the core and the inner wall of the mounting cavity; the gas in the gas injection chamber can flow upward through the annular gas outlet channel, the central through hole, and the inner cavity of the cylindrical tube, and then flow out from the elongated gas outlet opening.
[0009] As a preferred embodiment, a first vertical step mounting surface is formed on the inner wall of the mounting cavity located below the gas injection cavity; a second vertical step mounting surface is formed on the outer wall of the core at a position opposite to the first vertical step mounting surface; after the core is installed into the mounting cavity, the second vertical step mounting surface can be sealed with the first vertical step mounting surface, thereby sealing the bottom of the gas injection cavity.
[0010] As a preferred embodiment, the first vertical step mounting surface includes a higher annular sealing surface and a lower annular mounting surface; the inner diameter of the annular sealing surface is smaller than the inner diameter of the annular mounting surface. A first annular mounting groove is formed on the annular sealing surface; a second annular mounting groove is formed on the second vertical step mounting surface at the position opposite to the first annular mounting groove. It also includes an annular sealing ring, which is installed between the first annular mounting groove and the second annular mounting groove; and / or; An internal thread is formed on the annular mounting surface; an external thread is formed on the second vertical step mounting surface opposite to the internal thread; the core and the mounting cavity are connected together by threads.
[0011] As a preferred embodiment, the top surface of the mounting base is formed with a collection ramp, which is adapted to guide the collection of the waste capsules.
[0012] As a preferred embodiment, an annular inner flange is formed on the inner wall of the central through hole of the mounting base near the bottom. After the bottom of the cylindrical tube is inserted into the central through hole, it is in sealing contact with the annular inner flange. and / or; The top of the main body is formed with an annular insertion flange, and the central through hole of the mounting base can be sealed and inserted with the annular insertion flange, thereby inserting and installing the mounting base on the top of the main body.
[0013] As a preferred embodiment, a guide is fixedly installed on the inner top wall of the collection box at a position opposite to the middle of the cylindrical tube. An arc-shaped guide surface is formed on the circumferential outer wall of the guide, which is suitable for guiding the waste capsule smoothly into the collection box. and / or; The collection box is equipped with an opening and closing door at the lower end of the collection slope, and a lifting handle is fixedly installed on the outer wall of the opening and closing door.
[0014] As a preferred embodiment, the collection box is detachably mounted on top of the main body via a detachable mounting structure; The detachable installation structure includes: There are two latches, which are fixedly installed on the outer walls of the two sides of the main body. There are two latch switches, each rotatably mounted on one of the two latches; There are two locking rings, which are movably mounted on the two locking switches respectively; There are two locking hooks, which are respectively fixedly installed on the outer walls of the collection box on both sides opposite to the locking buckle; When the collection box is installed on the top of the main body, the locking ring is rotated upward to connect with the locking hook, and then the locking switch is pressed downward to drive the locking ring to be fastened to the locking hook, thereby detachably installing the collection box on the top of the main body.
[0015] As a preferred embodiment, a plurality of powder through holes are evenly provided on the outer wall of the polishing cylinder near the bottom, on the side opposite to the feed pipe; Also includes: A powder collection box is detachably installed on the outer wall of the polishing cylinder and covers the outside of the powder through hole; The powder collection tube is rotatably installed near the bottom of the powder collection box and is connected to the powder collection box.
[0016] The technical solution provided by this utility model has the following advantages: 1. This utility model discloses a capsule polishing machine, comprising a base, a drive unit, a rotating shaft, a spiral brush, a polishing cylinder, a feeding hopper, and a waste removal mechanism; wherein, the base has an inner mounting cavity, and a through hole communicating with the inner mounting cavity is opened in the middle of the top surface; the drive unit is fixedly installed in the inner mounting cavity of the base, and has a drive shaft, which extends vertically upward through the through hole and above the top surface of the base; the bottom of the rotating shaft is fixedly connected to the drive shaft and can be driven to rotate by the drive shaft; the spiral brush is sleeved and fixedly installed on the outer wall of the rotating shaft, and can rotate with the rotating shaft, suitable for brushing the surface of capsules. The powdered medicine gradually moves the capsule upwards; the polishing cylinder is fixedly installed on the top of the base and sleeved on the outside of the rotating shaft and the spiral brush, with its inner wall in contact with the spiral brush; the outer wall of the polishing cylinder near the bottom is provided with a feed pipe, and the outer wall near the top is provided with a discharge pipe; the feed hopper is fixedly installed at the feed end of the feed pipe and is connected to the feed pipe; a guide groove is formed on the side of the feed hopper facing the feed pipe, and the top of the guide groove has a waste removal outlet; the waste removal mechanism is fixedly installed at the opening of the waste removal outlet of the guide groove and is connected to the waste removal outlet for removing waste capsules.
[0017] When polishing and removing defective capsules, the drive unit is first activated, and the drive shaft drives the rotating shaft and spiral brush to rotate. Capsules that have undergone initial powder removal are fed into the feed hopper. As the capsules pass through the guide channel, defective capsules are removed by the rejection mechanism at the rejection outlet, while qualified capsules enter the polishing cylinder through the feed pipe. Once inside the polishing cylinder, the rotating spiral brush causes the capsules to spiral upwards, polishing the capsule surface and further removing residual powder. When the capsules reach the discharge pipe at the top of the polishing cylinder, they are discharged, completing the entire polishing and rejection process. This capsule polishing machine ensures uniform air intake at all positions and consistent overall airflow distribution during the rejection process, avoiding the problem of empty capsules being missed due to weak local airflow or qualified capsules being accidentally sucked in due to excessive local airflow, significantly improving rejection accuracy and reliability.
[0018] 2. The capsule polishing machine of this utility model includes a waste removal structure comprising a main body, a core, a mounting base, a cylindrical tube, a collection box, and a regulating valve; wherein, the bottom of the main body is fixedly installed at the opening position of the waste removal outlet, and a mounting cavity extending through both ends is formed in the middle, with an air injection hole communicating with the mounting cavity on one side; the core is hollow and open at both ends, with its top installed into the mounting cavity of the main body, and its bottom communicating with the waste removal outlet; when the top of the core is installed into the mounting cavity, the outer wall of the top of the core surrounds the inner wall of the mounting cavity to form an air injection cavity, the bottom of the air injection cavity being closed and the top being open. The cylinder is hollow and open at both ends. It is inserted into the central through hole of the mounting base, and its inner cavity is connected to the central through hole. The collection box is detachably installed on the top of the main body and covers the outside of the cylindrical cylinder. Several long air outlets are opened through the outer wall. One end of the regulating valve is fixedly installed on the outer wall of the main body and is connected to the air injection hole. The other end is suitable for connecting an external air injection device. The regulating valve is used to regulate the amount of air injected into the air injection hole.
[0019] During the process of removing defective capsules, the gas injection device injects air into the gas injection chamber through a regulating valve. After entering the gas injection chamber, the gas flows upward through the open end at the top, passing sequentially through the central through-hole of the mounting base and the cylindrical tube, and finally entering the collection box, and exiting from the elongated gas outlet on the collection box. This continuous gas movement path forms a stable upward airflow, causing lighter empty capsules or incompletely filled capsules to be drawn upward into the collection box, thus completing the removal of defective capsules. The defect removal mechanism of this capsule polishing machine has an annular channel structure at the open end of the gas injection chamber. During the air intake process, the annular channel allows the gas to be evenly distributed, ensuring consistent air intake at all locations, thereby achieving overall uniform air intake. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the prior art or specific embodiments of this utility model, the accompanying drawings used in the description of the prior art or specific embodiments are briefly introduced below.
[0021] Figure 1 This is a schematic diagram of the overall structure of the capsule polishing machine of this utility model.
[0022] Figure 2 yes Figure 1 Another stereoscopic view.
[0023] Figure 3 yes Figure 1 A schematic diagram of the waste rejection mechanism.
[0024] Figure 4 yes Figure 3 Another stereoscopic view.
[0025] Figure 5 yes Figure 3 A sectional view.
[0026] Figure 6 yes Figure 5 Enlarged structural diagram of section B.
[0027] Figure 7 yes Figure 3 Another sectional view.
[0028] Figure 8 yes Figure 4 Enlarged structural diagram of part A.
[0029] Reference numerals: 1. Main body; 11. Mounting cavity; 12. Air injection through hole; 13. First vertical step mounting surface; 14. Second vertical step mounting surface; 15. Annular sealing surface; 16. Annular sealing ring; 17. Annular mounting surface; 2. Core; 21. Air injection cavity; 22. Annular air outlet channel; 3. Mounting base; 31. Central through hole; 32. Collection slope; 33. Annular inner flange; 34. Annular insertion flange; 4. Cylindrical tube; 5. Collection box; 51. Strip 52. Air outlet; 53. Guide component; 54. Arc-shaped guide surface; 55. Opening and closing door; 56. Lifting handle; 6. Adjusting valve; 77. Lock; 71. Locking switch; 72. Locking ring; 73. Locking hook; 100. Waste removal mechanism; 200. Base; 201. Control panel; 202. Moving wheel; 300. Polishing cylinder; 301. Feed pipe; 302. Discharge pipe; 303. Powder collection box; 304. Powder collection pipe; 400. Feed hopper; 401. Guide channel. Detailed Implementation
[0030] To enable those skilled in the art to better understand this solution, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this application, and not all embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without creative effort should fall within the scope of protection of this application.
[0031] It should be noted that the terms "first," "second," etc., in the claims and specification of this application are used to distinguish similar objects and are not used to describe a specific order or sequence. Furthermore, the terms "comprising" and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such as a process, method, system, product, or device that includes a series of steps or units, not limited to those steps or units explicitly listed, but may also include other steps or units not explicitly listed or inherent to these processes, methods, products, or devices.
[0032] In this application, the terms "upper," "lower," "left," "right," "front," "rear," "top," "bottom," "inner," "outer," "middle," "vertical," "horizontal," "lateral," and "longitudinal" indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. These terms are primarily for better description of this application and its embodiments, and are not intended to limit the indicated device, element, or component to having a specific orientation, or to be constructed and operated in a specific orientation. Furthermore, some of the above terms may be used to indicate other meanings besides orientation or positional relationship; for example, the term "upper" may also be used in some cases to indicate a certain dependency or connection relationship. Those skilled in the art can understand the specific meaning of these terms in this application according to the specific circumstances. In addition, the term "multiple" should mean two or more. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.
[0033] The present application will now be described in detail with reference to the accompanying drawings and embodiments. Example
[0034] This embodiment provides a capsule polishing machine, such as Figure 1-2As shown, the device includes: a base 200, a drive unit, a rotating shaft, a spiral brush, a polishing cylinder 300, a feed hopper 400, and a waste removal mechanism 100. The base 200 has an inner mounting cavity, and a through hole communicating with the inner mounting cavity is formed in the center of its top surface. The drive unit is fixedly installed inside the inner mounting cavity of the base 200 and has a drive shaft that extends vertically upward through the through hole to above the top surface of the base 200. The bottom of the rotating shaft is fixedly connected to the drive shaft and can be driven to rotate by the drive shaft. The spiral brush is sleeved and fixedly installed on the outer wall of the rotating shaft and can rotate with the rotating shaft, suitable for brushing off the powder on the surface of the capsule and gradually moving the capsule upward. The polishing cylinder... The polishing cylinder 300 is fixedly installed on the top of the base 200 and sleeved on the outside of the rotating shaft and the spiral brush, with its inner wall in contact with the spiral brush. A feed pipe 301 is provided on the outer wall near the bottom of the polishing cylinder 300, and a discharge pipe 302 is provided on the outer wall near the top. A feed hopper 400 is fixedly installed at the feed end of the feed pipe 301 and communicates with the feed pipe 301. A guide groove 401 is formed on the side of the feed hopper 400 facing the feed pipe 301, and the top of the guide groove 401 has a waste removal outlet. A waste removal mechanism 100 is fixedly installed at the opening of the waste removal outlet of the guide groove 401 and communicates with the waste removal outlet for removing waste capsules.
[0035] When polishing and rejecting capsules, the drive device is first activated, and the drive shaft drives the rotating shaft and spiral brush to rotate. Capsules that have undergone initial powder removal are fed into the feed hopper 400. As the capsules pass through the guide channel 401, defective capsules are rejected by the rejection mechanism 100 at the rejection outlet. Qualified capsules enter the polishing cylinder 300 through the feed pipe 301. After entering the polishing cylinder 300, the rotating spiral brush drives the capsules to spiral upwards, polishing the capsule surface and further removing residual powder. When the capsules rise to the discharge pipe 302 at the top of the polishing cylinder 300, they are discharged from the discharge pipe 302, thus completing the entire polishing and rejection process. The capsule polishing machine of this embodiment ensures uniform air intake at all positions and consistent overall airflow distribution during the rejection process, avoiding the problem of empty capsules being missed due to weak local airflow or qualified capsules being accidentally sucked in due to excessive local airflow, significantly improving rejection accuracy and reliability.
[0036] like Figure 3-6As shown, the waste rejection mechanism 100 includes a main body 1, a core 2, a mounting base 3, a cylindrical tube 4, a collection box 5, and a regulating valve 6. The main body 1 is fixedly installed at the bottom of the opening of the waste rejection outlet, and has a mounting cavity 11 extending through both ends formed in the middle. An air injection port 12 communicating with the mounting cavity 11 is opened on one side. The core 2 is hollow and open at both ends, with its top installed into the mounting cavity 11 of the main body 1, and its bottom communicating with the waste rejection outlet. When the top of the core 2 is installed into the mounting cavity 11, the outer wall of the top of the core 2 surrounds the inner wall of the mounting cavity 11 to form an air injection chamber 21. The bottom of the air injection chamber 21 is closed, and the top is open, and it communicates with the... The air injection port 12 is connected; the bottom of the mounting base 3 is inserted into the top of the main body 1, and a central through hole 31 connected to the air injection chamber 21 is formed in the middle; the cylindrical cylinder 4 is hollow and open at both ends, and is inserted into the central through hole 31 of the mounting base 3 at the bottom, with the inner cavity connected to the central through hole 31; the collection box 5 is detachably installed on the top of the main body 1 and covers the outside of the cylindrical cylinder 4, with several long air outlet openings 51 through the outer wall; one end of the regulating valve 6 is fixedly installed on the outer wall of the main body 1 and connected to the air injection port 12, and the other end is suitable for connecting to an external air injection device; the regulating valve 6 is used to regulate the amount of air injected into the air injection port 12.
[0037] During the process of removing defective capsules, the gas injection device injects air into the gas injection chamber 21 through the regulating valve 6. After entering the gas injection chamber 21, the gas flows upward through the open end at the top, passing sequentially through the central through hole 31 of the mounting base 3, the cylindrical tube 4, and finally into the collection box 5, and is discharged from the elongated gas outlet 51 on the collection box 5. This continuous gas movement path forms a stable upward airflow, causing lighter empty capsules or incompletely filled capsules to be drawn upward into the collection box 5, thereby completing the removal of defective capsules. In this embodiment, the defect removal mechanism of the capsule polishing machine has an annular channel structure at the open end of the gas injection chamber 21. During the air intake process, the annular channel allows the gas to be evenly distributed, ensuring that the air intake volume at each position is consistent, thereby achieving uniform overall air intake.
[0038] The open end of the gas injection chamber 21 forms an annular gas outlet channel 22, which is formed by the combination of the top outer wall of the core 2 and the inner wall of the mounting cavity 11. The gas in the gas injection chamber 21 can flow upward through the annular gas outlet channel 22, the central through hole 31, and the inner cavity of the cylindrical tube 4, and then out through the elongated gas outlet 51. The annular gas outlet channel 22 enables the gas to be evenly distributed, ensuring that the air intake at each position is consistent, thereby achieving uniform overall air intake and avoiding the problem of empty capsules being missed due to localized weak airflow or qualified capsules being accidentally aspirated due to localized strong airflow, significantly improving the rejection accuracy and reliability.
[0039] A first vertical step mounting surface 13 is formed on the inner wall of the mounting cavity 11 located below the air injection cavity 21; a second vertical step mounting surface 14 is formed on the outer wall of the core 2 at a position opposite to the first vertical step mounting surface 13; after the core 2 is installed into the mounting cavity 11, the second vertical step mounting surface 14 can be sealed with the first vertical step mounting surface 13, thereby sealing the bottom of the air injection cavity 21.
[0040] The first vertical step mounting surface 13 includes a higher annular sealing surface 15 and a lower annular mounting surface 17; the inner diameter of the annular sealing surface 15 is smaller than the inner diameter of the annular mounting surface 17; a first annular mounting groove is formed on the annular sealing surface 15; a second annular mounting groove is formed on the second vertical step mounting surface 14 opposite to the first annular mounting groove; it also includes an annular sealing ring 16, which is installed between the first annular mounting groove and the second annular mounting groove; the annular sealing ring 16 is used to further seal the bottom of the air injection chamber 21 to prevent air leakage. An internal thread is formed on the annular mounting surface 17; an external thread is formed on the second vertical step mounting surface 14 opposite to the internal thread; the core 2 and the mounting cavity 11 are connected together by threads.
[0041] like Figure 7 As shown, the top surface of the mounting base 3 is formed with a collection ramp 32, which is adapted to guide the collection of capsules. When defective capsules are sucked into the collection box 5 and fall onto the collection ramp 32 of the mounting base 3, the ramp naturally guides the capsules to slide and gather on the same side due to its slope, thereby facilitating centralized collection and cleaning.
[0042] An annular inner flange 33 is formed on the inner wall near the bottom of the central through hole 31 of the mounting base 3. After the bottom of the cylindrical tube 4 is inserted into the central through hole 31, it is in sealing contact with the annular inner flange 33. An annular insertion flange 34 is formed on the top of the main body 1. The central through hole 31 of the mounting base 3 can be sealed and inserted into the annular insertion flange 34, thereby inserting the mounting base 3 into the top of the main body 1.
[0043] like Figure 7As shown, a guide 52 is fixedly installed on the inner top wall of the collection box 5, at a position vertically opposite to the middle of the cylindrical tube 4. An arc-shaped guide surface 53 is formed on the circumferential outer wall of the guide 52. This arc-shaped guide surface 53 is suitable for guiding the capsule smoothly into the collection box 5. When a defective capsule is sucked vertically upward from the cylindrical tube 4 by a high-speed airflow, the arc-shaped guide surface 53 can catch and guide the capsule, causing its movement direction to naturally change from vertically upward to biased towards the interior space of the collection box 5, ensuring that the capsule is guided into the collection box 5, rather than falling back or stagnating at the entrance. An opening / closing door 54 is installed at the lower end of the collection slope 32 of the collection box 5. A lifting handle 55 is fixedly installed on the outer wall of the opening / closing door 54. When it is necessary to clean up defective capsules, the opening / closing door 54 can be opened by pulling the lifting handle 55 upward; at this time, the capsules accumulated on the collection slope 32 can slide out naturally along the slope, facilitating centralized cleaning. After cleaning, close the opening and closing door 54 downwards to restore the collection box 5 to its closed state and continue collecting the capsules that are subsequently rejected.
[0044] like Figure 4 , 8 As shown, the collection box 5 is detachably mounted on the top of the main body 1 via a detachable mounting structure. The detachable mounting structure includes a latch 7, a latch switch 71, a locking ring 72, and a locking hook 73. There are two latches 7, fixedly mounted on the outer walls of both sides of the main body 1. There are two latch switches 71, rotatably mounted on the two latches 7. There are two locking rings 72, movably mounted on the two latch switches 71. There are two locking hooks 73, fixedly mounted on the outer walls of the collection box 5 opposite to the latches 7. When the collection box 5 is mounted on the top of the main body 1, the locking ring 72 is rotated upwards to connect with the locking hook 73, and then the latch switch 71 is pressed downwards to tighten the locking ring 72 and the locking hook 73, thereby detachably mounting the collection box 5 on the top of the main body 1.
[0045] On the outer wall near the bottom of the polishing cylinder 300, opposite to the feed pipe 301, a plurality of powder through holes are evenly provided; it also includes a powder collection box 303 and a powder collection pipe 304; wherein, the powder collection box 303 is detachably installed on the outer wall of the polishing cylinder 300 and covers the outside of the powder through holes; the powder collection pipe 304 is rotatably installed near the bottom of the powder collection box 303 and communicates with the powder collection box 303; when the spiral brush polishes the capsule surface and further removes residual powder, the brushed-off powder enters the outer powder collection box 303 through the powder through holes on the polishing cylinder 300, and can finally be discharged through the powder collection pipe 304. A control panel 201 for controlling the drive device is provided on one side of the base 200, and a base plate is detachably installed at the bottom, with casters 202 fixedly installed at the four corners of the base plate.
[0046] The capsule polishing machine in this embodiment is used as follows: When polishing and removing waste capsules, the drive device is first turned on through the control panel 201, and the drive shaft drives the rotating shaft and spiral brush to rotate; the capsules that have been initially shaken off the powder are put into the feed hopper 400. When the capsules pass through the guide channel 401, the waste capsules are removed by the waste removal mechanism 100 at the waste removal outlet. The specific removal process is as follows: the gas injection device injects air into the gas injection chamber 21 through the regulating valve 6; after the gas enters the gas injection chamber 21, it flows upward through the annular gas outlet channel 22, passes through the central through hole 31 of the mounting base 3 and the cylindrical cylinder 4 in sequence, and finally enters the collection box 5, and is discharged from the long gas outlet 51 on the collection box 5; this continuous gas The movement path creates a stable upward airflow, causing lighter empty capsules or incompletely filled capsules to be drawn upward into the collection box 5, thus completing the rejection of unqualified capsules. Qualified capsules enter the polishing cylinder 300 through the feed pipe 301. After entering the polishing cylinder 300, the rotating spiral brush drives the capsule to spiral upward. During this process, the capsule surface is polished, and residual powder is further brushed off. The brushed-off powder enters the powder collection box 303 on the outside through the powder passage on the polishing cylinder 300, and can finally be discharged through the powder collection pipe 304. When the capsule rises to the position of the discharge pipe 302 at the top of the polishing cylinder 300, it is discharged from the discharge pipe 302, thus completing the entire polishing and rejection process.
[0047] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art can make other variations or modifications based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this innovative technical solution.
Claims
1. A capsule polishing machine, characterized in that, include: The base (200) has an inner cavity for mounting, and a through hole communicating with the inner cavity is provided in the middle of the top surface; The drive device is fixedly installed in the mounting cavity of the base (200), and has a drive shaft that passes vertically upward through the through hole and extends to the top surface of the base (200). The bottom of the rotating shaft is fixedly connected to the drive shaft and can be driven to rotate by the drive shaft. A spiral brush is fitted and fixedly installed on the outer wall of the rotating shaft, and can rotate with the rotating shaft. It is suitable for brushing off the powder on the surface of the capsule and driving the capsule to move upward gradually. A polishing cylinder (300) is fixedly installed on the top of the base (200) and sleeved on the outside of the rotating shaft and the spiral brush, with its inner wall in contact with the spiral brush; a feed pipe (301) is provided on the outer wall near the bottom of the polishing cylinder (300), and a discharge pipe (302) is provided on the outer wall near the top. A feed hopper (400) is fixedly installed at the feed end of the feed pipe (301) and communicates with the feed pipe (301); a guide groove (401) is formed on the side of the feed hopper (400) facing the feed pipe (301), and the top of the guide groove (401) has a waste outlet; The waste removal mechanism (100) is fixedly installed at the opening of the waste removal outlet of the guide channel (401) and is connected to the waste removal outlet for removing waste capsules.
2. The capsule polishing machine according to claim 1, characterized in that, The rejection mechanism (100) includes: The main body (1) is fixedly installed at the opening position of the waste outlet at the bottom, and has a mounting cavity (11) through both ends formed in the middle. An air injection hole (12) communicating with the mounting cavity (11) is opened on one side. The core (2) is hollow and open at both ends. The top is installed into the mounting cavity (11) of the main body (1), and the bottom is connected to the waste removal outlet. When the top of the core (2) is installed into the mounting cavity (11), the outer wall of the top of the core (2) surrounds the inner wall of the mounting cavity (11) to form an air injection cavity (21). The bottom of the air injection cavity (21) is closed, the top is open, and it is connected to the air injection through hole (12). Mounting base (3) is inserted into the top of the main body base (1) at the bottom, and has a central through hole (31) formed in the middle that communicates with the air injection chamber (21). A cylindrical tube (4) is hollow and open at both ends. The bottom is inserted into the central through hole (31) of the mounting base (3), and the inner cavity is connected to the central through hole (31). The collection box (5) is detachably installed on the top of the main body (1) and covers the outside of the cylindrical tube (4). Several long air outlets (51) are opened through the outer wall. The regulating valve (6) is fixedly installed on the outer wall of the main body (1) and connected to the air injection hole (12), and the other end is suitable for connecting an external air injection device; the regulating valve (6) is used to regulate the amount of air injected into the air injection hole (12).
3. The capsule polishing machine according to claim 2, characterized in that: The open end of the gas injection chamber (21) forms an annular gas outlet channel (22), which is formed by the combination of the top outer wall of the core (2) and the inner wall of the mounting cavity (11); the gas in the gas injection chamber (21) can flow upward through the annular gas outlet channel (22), the central through hole (31), and the inner cavity of the cylindrical tube (4) and then out through the elongated gas outlet (51).
4. The capsule polishing machine according to claim 3, characterized in that: A first vertical step mounting surface (13) is formed on the inner wall of the mounting cavity (11) below the air injection cavity (21); a second vertical step mounting surface (14) is formed on the outer wall of the core (2) opposite to the first vertical step mounting surface (13); after the core (2) is installed into the mounting cavity (11), the second vertical step mounting surface (14) can be sealed with the first vertical step mounting surface (13), thereby sealing the bottom of the air injection cavity (21).
5. The capsule polishing machine according to claim 4, characterized in that: The first vertical step mounting surface (13) includes a higher annular sealing surface (15) and a lower annular mounting surface (17); the inner diameter of the annular sealing surface (15) is smaller than the inner diameter of the annular mounting surface (17); A first annular mounting groove is formed on the annular sealing surface (15); a second annular mounting groove is formed on the second vertical step mounting surface (14) at the position opposite to the first annular mounting groove. It also includes an annular sealing ring (16), which is installed between the first annular mounting groove and the second annular mounting groove; and / or; The annular mounting surface (17) is formed with an internal thread; the second vertical step mounting surface (14) is formed with an external thread at the position opposite to the internal thread; the core (2) and the mounting cavity (11) are connected together by threads.
6. The capsule polishing machine according to claim 2, characterized in that: The top surface of the mounting base (3) is formed with a collection ramp (32), which is adapted to guide the collection of the waste capsules.
7. The capsule polishing machine according to claim 6, characterized in that: An annular inner flange (33) is formed on the inner wall near the bottom of the central through hole (31) of the mounting base (3). After the bottom of the cylindrical tube (4) is inserted into the central through hole (31), it is in sealed contact with the annular inner flange (33). and / or; The top of the main body (1) is formed with an annular insertion flange (34), and the central through hole (31) of the mounting base (3) can be sealed and inserted with the annular insertion flange (34) so that the mounting base (3) can be inserted and installed on the top of the main body (1).
8. The capsule polishing machine according to claim 6, characterized in that: On the inner top wall of the collection box (5), a guide (52) is fixedly installed at a position opposite to the middle of the cylindrical tube (4). An arc-shaped guide surface (53) is formed on the circumferential outer wall of the guide (52). The arc-shaped guide surface (53) is suitable for guiding the waste capsule smoothly into the collection box (5). and / or; The collection box (5) is equipped with an opening and closing door (54) at the lower end of the collection slope (32), and a lifting handle (55) is fixedly installed on the outer side wall of the opening and closing door (54).
9. The capsule polishing machine according to claim 2, characterized in that: The collection box (5) is detachably mounted on the top of the main body (1) via a detachable mounting structure; The detachable installation structure includes: There are two latches (7), which are fixedly installed on the outer walls of the two sides of the main body (1); There are two latch switches (71), which are rotatably mounted on the two latches (7); There are two locking rings (72), which are movably mounted on the two locking switches (71) respectively; There are two locking hooks (73), which are respectively fixedly installed on the outer walls of the collection box (5) on both sides opposite to the locking buckle (7); When the collection box (5) is installed on the top of the main body (1), the locking ring (72) is rotated upward to connect with the locking hook (73), and then the locking switch (71) is pressed downward to drive the locking ring (72) to be fastened to the locking hook (73), thereby detachably installing the collection box (5) on the top of the main body (1).
10. The capsule polishing machine according to claim 1, characterized in that: On the outer wall of the polishing cylinder (300) near the bottom, on the side opposite to the feed pipe (301), a plurality of powder through holes are uniformly opened; Also includes: The powder collection box (303) is detachably installed on the outer wall of the polishing cylinder (300) and covers the outside of the powder passage; The powder collection tube (304) is rotatably installed near the bottom of the powder collection box (303) and communicates with the powder collection box (303).