A polishing device for glass cup processing
Patent Information
- Application Number
- CN202522601718.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-08
AI Technical Summary
本实用新型解决了现有玻璃杯抛光装置通常采用人工手持抛光工具或简单机械固定的方式进行抛光作业,人工抛光方式存在劳动强度大、加工效率低的问题,且抛光精度高度依赖操作人员的技能水平,不同操作人员加工的产品质量差异较大,难以保证批量生产的产品一致性,而简单机械固定方式多采用单一方向的夹紧机构,在抛光过程中,玻璃杯易发生偏移或脱落,不仅影响抛光效果,还可能造成玻璃杯破损,增加生产成本的问题
[0011]本实用新型的优点和有益效果在于:本实用新型提供一种玻璃杯加工用抛光装置,通过压夹爪结合支撑辊轴的辅助支撑,能有效避免玻璃杯在抛光过程中发生偏移或脱落,提高夹持稳定性,降低破损率,第一液压缸驱动第一活动架沿第一导轨移动,可调整抛光头的水平位置;电机通过传动轮和皮带带动抛光头旋转,实现高效抛光。多方向的调节结构使装置能适应不同规格、不同部位玻璃杯的抛光需求,通用性强,替代了传统的人工操作,降低了劳动强度,同时通过精准的位置调节和稳定的夹持,保证了抛光质量的一致性,有效提高了批量生产的加工效率。
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Figure CN224896820U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass processing technology, and in particular to a polishing device for glass processing. Background Technology
[0002] Glass cups are widely used in daily life and industrial production due to their transparency, non-toxicity, and high-temperature resistance. Polishing is a crucial step in glass cup processing, aiming to remove scratches, burrs, and other defects from the rim, improving surface smoothness and aesthetics, thereby enhancing the product's market competitiveness. Existing glass cup polishing devices typically employ manual hand-held polishing tools or simple mechanical fixing methods. Manual polishing suffers from high labor intensity and low processing efficiency, and the polishing accuracy is highly dependent on the operator's skill level, resulting in significant differences in product quality between different operators, making it difficult to guarantee consistency in mass production. Simple mechanical fixing methods often use unidirectional clamping mechanisms, which can easily cause the glass cup to shift or fall off during polishing, affecting the polishing effect and potentially causing breakage, increasing production costs. Therefore, we propose a polishing device for glass cup processing. Utility Model Content
[0003] To address the aforementioned problems, this invention provides a polishing device for glass processing. This invention solves the problems of existing glass polishing devices that typically employ manual hand-held polishing tools or simple mechanical fixing methods. Manual polishing suffers from high labor intensity and low processing efficiency, and the polishing accuracy is highly dependent on the operator's skill level, resulting in significant differences in product quality among different operators and making it difficult to ensure consistency in mass production. Furthermore, simple mechanical fixing methods often use unidirectional clamping mechanisms, which can easily cause the glass to shift or fall off during polishing, affecting the polishing effect and potentially causing breakage, thus increasing production costs.
[0004] This utility model discloses a polishing device for glass processing, comprising a worktable, a fixed frame on one side of the worktable, a first hydraulic cylinder fixedly mounted on the side of the fixed frame away from the worktable, the stroke end of the first hydraulic cylinder passing through the fixed frame and fixedly connected to a first movable frame, a motor fixedly mounted on the upper end of the first movable frame, the motor's rotating shaft passing through the first movable frame and fixedly connected to a first transmission wheel, a shaft at the lower end of the first movable frame, a second transmission wheel matching the first transmission wheel on the shaft, the first transmission wheel and the second transmission wheel being connected by belt drive, a caliper fixedly mounted on the side of the shaft away from the motor, a connecting rod fixedly mounted on the caliper, a polishing head on the side of the connecting rod away from the caliper, a second hydraulic cylinder fixedly mounted on the side of the worktable away from the first movable frame, the stroke end of the second hydraulic cylinder fixedly connected to the second movable frame, a third hydraulic cylinder fixedly mounted on the side of the second movable frame away from the worktable, the stroke end of the third hydraulic cylinder fixedly connected to a mounting frame, and a hydraulic gripper fixedly mounted on the mounting frame.
[0005] In the above scheme, the workbench is provided with two symmetrical support rollers between the second movable frame and the fixed frame.
[0006] In the above scheme, the workbench is provided with a protective plate on the side near the fixed frame, and a through groove is provided in the middle of the protective plate.
[0007] In the above scheme, the workbench is provided with a placement platform on the side away from the second hydraulic cylinder, and the placement platform is provided with a plurality of placement slots arranged at equal intervals.
[0008] In the above scheme, a first slider is provided on both sides below the first movable frame, and a first guide rail matching the first slider is provided on the worktable.
[0009] In the above scheme, a second slider is provided below the second movable frame, and a second guide rail matching the second slider is provided on the worktable.
[0010] In the above scheme, the mounting bracket is provided with a third guide rail on the side near the second movable bracket, and the second movable bracket is provided with a third slider that matches the third guide rail.
[0011] The advantages and beneficial effects of this utility model are as follows: This utility model provides a polishing device for glass cup processing. Through the auxiliary support of the clamping jaws and supporting rollers, it effectively prevents the glass cup from shifting or falling off during polishing, improving clamping stability and reducing breakage rate. A first hydraulic cylinder drives a first movable frame to move along a first guide rail, adjusting the horizontal position of the polishing head. A motor drives the polishing head to rotate via a transmission wheel and belt, achieving efficient polishing. The multi-directional adjustment structure allows the device to adapt to the polishing needs of glass cups of different specifications and parts, offering strong versatility. It replaces traditional manual operation, reducing labor intensity. Simultaneously, precise position adjustment and stable clamping ensure consistent polishing quality, effectively improving the processing efficiency of mass production. Attached Figure Description
[0012] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is the right view of the present invention; Figure 3 This is a schematic diagram of part A of the present invention; Figure 4 This is a schematic diagram of part B of the present invention.
[0014] In the diagram: 1. Workbench; 2. Fixed frame; 3. First hydraulic cylinder; 4. First movable frame; 5. Motor; 6. First transmission wheel; 7. Shaft; 8. Second transmission wheel; 9. Belt; 10. Caliper; 11. Connecting rod; 12. Polishing head; 13. Second hydraulic cylinder; 14. Second movable frame; 15. Third hydraulic cylinder; 16. Mounting frame; 17. Hydraulic gripper; 18. Support roller shaft; 19. Protective plate; 20. Placement platform; 21. Placement groove; 22. First slider; 23. First guide rail; 24. Second slider; 25. Second guide rail; 26. Third slider; 27. Third guide rail. Detailed Implementation
[0015] The specific embodiments of this utility model will be further described below with reference to the accompanying drawings and examples. The following examples are only used to more clearly illustrate the technical solution of this utility model and should not be construed as limiting the scope of protection of this utility model.
[0016] like Figure 1-4As shown, this utility model is a polishing device for glass processing, including a worktable 1. A fixed frame 2 is provided on one side of the upper part of the worktable 1. A first hydraulic cylinder 3 is fixedly installed on the side of the fixed frame 2 away from the worktable 1. The stroke end of the first hydraulic cylinder 3 passes through the fixed frame 2 and is fixedly connected to a first movable frame 4. When the first hydraulic cylinder 3 is working, it can push the first movable frame 4 to reciprocate horizontally. A motor 5 is fixedly installed on the upper end of the first movable frame 4. The rotation shaft of the motor 5 passes through the first movable frame 4 and is fixedly connected to a first transmission wheel 6. A shaft 7 is provided at the lower end of the first movable frame 4. A second transmission wheel 8 matching the first transmission wheel 6 is provided on the shaft 7. The first transmission wheel 6 and the second transmission wheel 8 are connected by a belt 9. A clamp 10 is fixedly installed on the side of the shaft 7 away from the motor 5. A connecting rod 11 is fixedly installed on the clamp 10. A polishing head 12 is provided on the side of the connecting rod 11 away from the clamp 10. 5. During operation, motor 5 drives the first transmission wheel 6 to rotate. Through the transmission of belt 9, the second transmission wheel 8 drives the shaft 7 to rotate. The shaft 7 drives the caliper 10 to rotate. Through the transmission of connecting rod 11, the polishing head 12 also rotates. The rotating polishing head 12 can polish the glass cup to be processed. A second hydraulic cylinder 13 is fixedly installed on the side of the worktable 1 away from the first movable frame 4. The stroke end of the second hydraulic cylinder 13 is fixedly connected to the second movable frame 14. When the second hydraulic cylinder 13 is working, it can drive the second movable frame 14 to reciprocate horizontally. A third hydraulic cylinder 15 is fixedly installed on the side of the second movable frame 14 away from the worktable 1. The stroke end of the third hydraulic cylinder 15 is fixedly connected to the mounting frame 16. A hydraulic gripper 17 is fixedly installed on the mounting frame 16. When the third hydraulic cylinder 15 is working, it can drive the mounting frame 16 to reciprocate vertically.
[0017] The worktable 1 is located between the second movable frame 14 and the fixed frame 2 and is provided with two symmetrical support rollers 18. By setting the support rollers 18, the bottom of the glass cup can be provided with auxiliary support, so as to avoid the glass cup from deforming due to excessive force at a single point during the polishing process, and further improve the clamping stability.
[0018] The workbench 1 is provided with a protective plate 19 on the side near the fixed frame 2. The protective plate 19 has a through groove in the middle. The protective plate 19 can prevent dust and debris generated during the polishing process from splashing, protect the safety of the operator and keep the working environment clean. The through groove design facilitates the contact between the polishing head 12 and the glass.
[0019] The workbench 1 is provided with a placement platform 20 on the side away from the second hydraulic cylinder 13. The placement platform 20 is provided with a plurality of equidistant placement slots 21. The placement platform 20 can be used to store glass cups to be processed or processed. The placement slots 21 can position the glass cups to prevent them from tipping over and being damaged, thereby improving the convenience of material management.
[0020] The first movable frame 4 is provided with first sliders 22 on both sides below it. The worktable 1 is provided with first guide rails 23 that match the first sliders 22. Through the cooperation of the first sliders 22 and the first guide rails 23, the first movable frame 4 can be ensured to move smoothly along a straight line under the drive of the first hydraulic cylinder 3, so as to avoid the polishing head 12 from deviating and improve the polishing accuracy.
[0021] The second movable frame 14 is provided with a second slider 24 below it, and the worktable 1 is provided with a second guide rail 25 that matches the second slider 24. The cooperation between the second slider 24 and the second guide rail 25 enables the second movable frame 14 to slide stably along the surface of the worktable 1 under the action of the second hydraulic cylinder 13, which facilitates the adjustment of the horizontal distance between the glass cup and the polishing head 12.
[0022] The mounting frame 16 is provided with a third guide rail 27 on the side near the second movable frame 14. The second movable frame 14 is provided with a third slider 26 that matches the third guide rail 27. The cooperation between the third slider 26 and the third guide rail 27 can ensure that the mounting frame 16 can be smoothly raised and lowered in the vertical direction under the drive of the third hydraulic cylinder 15, so as to realize the clamping and fixing of glass cups of different heights and the versatility of the lifting device.
[0023] Specifically, in this invention, when polishing a glass, the second hydraulic cylinder 13 is activated, driving the second movable frame 14 to move along the second guide rail 25, allowing the hydraulic gripper 17 to pick up the glass placed on the placement slot 21. The second movable frame 14 then resets, moving the hydraulic gripper 17 above the support roller shaft 18. Subsequently, the third hydraulic cylinder 15 is activated, driving the mounting frame 16 to rise and fall along the third guide rail 27, adjusting the height of the hydraulic gripper 17 until it contacts the lower end of the glass and the support roller shaft 18. Then, the first hydraulic cylinder 3 is activated, pushing the first movable frame 4 to move along the first guide rail 23, bringing the polishing head 12 close to the part of the glass to be polished. The motor 5 is then activated, driving the first transmission wheel 6 to rotate. The first transmission wheel 6 drives the second transmission wheel 8 and the shaft 7 to rotate via the belt 9, thereby rotating the polishing head 12 to polish the glass. During the polishing process, the relative position of the polishing head 12 and the glass cup can be flexibly adjusted through the coordinated action of the first hydraulic cylinder 3, the second hydraulic cylinder 13 and the third hydraulic cylinder 15, so as to achieve precise polishing of different parts of the glass cup.
[0024] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A polishing apparatus for glass processing, comprising a worktable (1), characterized in that, A fixed frame (2) is provided on one side above the workbench (1). A first hydraulic cylinder (3) is fixedly installed on the side of the fixed frame (2) away from the workbench (1). The stroke end of the first hydraulic cylinder (3) passes through the fixed frame (2) and is fixedly connected to the first movable frame (4). A motor (5) is fixedly installed on the upper end of the first movable frame (4). The rotating shaft of the motor (5) passes through the first movable frame (4) and is fixedly connected to the first transmission wheel (6). A shaft (7) is provided at the lower end of the first movable frame (4). A second transmission wheel (8) matching the first transmission wheel (6) is provided on the shaft (7). The first transmission wheel (6) and the second transmission wheel (8) are connected by a belt (9). A caliper (10) is fixedly installed on the side of the shaft (7) away from the motor (5). A connecting rod (11) is fixedly installed on the caliper (10). A polishing head (12) is provided on the side of the connecting rod (11) away from the caliper (10). A second hydraulic cylinder (13) is fixedly installed on the side of the worktable (1) away from the first movable frame (4). The stroke end of the second hydraulic cylinder (13) is fixedly connected to the second movable frame (14). A third hydraulic cylinder (15) is fixedly installed on the side of the second movable frame (14) away from the worktable (1). The stroke end of the third hydraulic cylinder (15) is fixedly connected to the mounting frame (16). A hydraulic gripper (17) is fixedly installed on the mounting frame (16).
2. The polishing apparatus for glass processing according to claim 1, characterized in that, The workbench (1) is located between the second movable frame (14) and the fixed frame (2) and is provided with two symmetrical support rollers (18).
3. The polishing apparatus for glass processing according to claim 1, characterized in that, The workbench (1) is provided with a protective plate (19) on the side near the fixed frame (2), and a through groove is provided in the middle of the protective plate (19).
4. The polishing apparatus for glass processing according to claim 1, characterized in that, The workbench (1) is provided with a placement platform (20) on the side away from the second hydraulic cylinder (13), and the placement platform (20) is provided with a plurality of placement slots (21) arranged at equal intervals.
5. A polishing apparatus for glass processing according to claim 1, characterized in that, The first movable frame (4) is provided with a first slider (22) on both sides below, and the worktable (1) is provided with a first guide rail (23) that matches the first slider (22).
6. The polishing apparatus for glass processing according to claim 1, characterized in that, The second movable frame (14) is provided with a second slider (24) below it, and the worktable (1) is provided with a second guide rail (25) that matches the second slider (24).
7. A polishing apparatus for glass processing according to claim 1, characterized in that, The mounting bracket (16) has a third guide rail (27) on the side near the second movable bracket (14), and the second movable bracket (14) has a third slider (26) that matches the third guide rail (27).