Diamond roller dressing device

Abstract

The utility model relates to diamond roller finishing technical field discloses a kind of diamond roller finishing device, including base, finishing structure and cleaning structure, finishing structure and cleaning structure are respectively installed on base, finishing structure includes pivot, cleaning structure includes gear pump, bearing seat, second synchronous wheel and water tank, gear rod is provided on gear pump, gear rod passes through bearing seat, and gear rod and bearing seat rotationally connect, the first synchronous wheel is fixedly installed in one end of gear rod, second synchronous wheel is fixedly installed on pivot, second synchronous wheel is connected by synchronous belt and the first synchronous wheel, water tank is fixedly installed at the top of base, the liquid inlet end of gear rod is connected by connecting pipe and water tank, the liquid outlet end of gear pump is connected with adjusting spray head by water pipe.The utility model is connected by the cleaning structure being set, work gear pump by the linkage drive pivot, save energy consumption and realize synchronous operation with finishing operation, guarantee finishing accuracy and component service life.

Description

Technical Field

[0001] This utility model relates to the field of diamond roller dressing technology, and in particular to a diamond roller dressing device. Background Technology

[0002] Diamond rollers, due to their high hardness and wear resistance, are often used in the dressing process of grinding wheels to ensure the accuracy and sharpness of the grinding wheel surface shape. In practical use, the dressing device usually needs to have a stable clamping mechanism and an adjustable mounting structure so that the diamond roller can be reliably positioned in the grinding equipment and achieve dressing through contact movement with the grinding wheel.

[0003] In existing technologies, the heat generated by high-speed friction during the dressing process cannot be dissipated in time. This not only easily affects the dressing accuracy due to high temperature, but also accelerates the wear and aging of parts. At the same time, the debris generated during dressing will fly around and pollute the working environment, affecting the quality of subsequent operations. Summary of the Invention

[0004] In view of the fact that the heat generated by high-speed friction during the existing finishing process cannot be dissipated in time, which not only easily affects the finishing accuracy due to high temperature, but also accelerates the wear and aging of parts, and at the same time, the debris generated during finishing will fly around and pollute the working environment, affecting the quality of subsequent work, this utility model is proposed.

[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: a diamond roller dressing device, comprising a base, a dressing structure, and a cleaning structure, wherein the dressing structure and the cleaning structure are respectively installed on the base, the dressing structure includes a rotating shaft, and the cleaning structure includes a gear pump, a bearing seat, a second synchronous pulley, a water tank, a water trough, a fixing block, a filter screen box, a water flow trough, and a sealing head. A gear rod is provided on the gear pump, the gear rod passes through the bearing seat, and the gear rod and the bearing seat are rotatably connected. A first synchronous pulley is fixedly installed at one end of the gear rod, and a second synchronous pulley is fixedly installed on the rotating shaft. The second synchronous pulley is connected to the first synchronous pulley through a synchronous belt. The water tank is fixedly installed at the top of the base, the liquid inlet end of the gear rod is connected to the water tank through a connecting pipe, and the liquid outlet end of the gear pump is connected to an adjusting nozzle through a water pipe.

[0006] As a preferred embodiment of the diamond roller dressing device of this utility model, the dressing structure includes a rotating seat, a motor, a protective cover, a connecting sleeve, a diamond roller, and bolts. The rotating seat is symmetrically fixedly installed on both sides of the top of the base. The rotating shafts are configured as a pair and are respectively rotatably installed inside the rotating seat. The motor is fixedly installed on the outside of the rotating seat, and the motor shaft of the motor is fixedly connected to one end of the rotating shaft. The protective cover is fixedly installed on the top of the base.

[0007] In a preferred embodiment of the diamond roller dressing device of this utility model, a first guide rail is fixedly provided at one end of the rotating shaft, and a limiting groove adapted to the first guide rail is provided inside the connecting sleeve. The connecting sleeve is slidably connected to the rotating shaft through the limiting groove, the first guide rail, and the rotating shaft.

[0008] As a preferred embodiment of the diamond roller dressing device of this utility model, the two ends of the diamond roller are respectively fixedly installed with fixed shafts, the fixed shafts are provided with a second guide rail adapted to the limiting groove, the fixed shafts and the connecting sleeve are respectively provided with through holes, and the bolts are provided on the through holes.

[0009] In a preferred embodiment of the diamond roller dressing device of this utility model, the gear pump and the bearing seat are respectively fixedly installed on the top of the protective cover.

[0010] In a preferred embodiment of the diamond roller dressing device of this utility model, the water tank is located at the top of the base, the water flow channel is located inside the base and is connected to the water tank, and the other end of the water flow channel extends out from the side wall of the base.

[0011] In a preferred embodiment of the diamond roller dressing device of this utility model, the fixing block is fixedly installed at the four corners of the water tank, the filter screen box is placed on the fixing block, and the sealing head is set on the side wall of the base and seals the water tank.

[0012] The beneficial effects of this utility model are: 1. Through the set cleaning structure, the gear pump is driven by the rotating shaft, which does not require an additional power source, saves energy and can be operated synchronously with the dressing operation. The nozzle can be adjusted to spray water precisely. Water cooling can effectively reduce the working temperature of the diamond roller and grinding wheel, ensuring dressing accuracy and component life. It can also wash away debris in time to avoid affecting the quality of the operation. The water is collected in the water tank, filtered by the filter box and temporarily stored in the water tank, realizing debris separation and water resource storage. The detachable design of the filter box and the plug head makes cleaning and maintenance convenient. 2. Through the designed dressing structure, the diamond roller is connected to the rotating shaft by inserting the fixed shaft into the connecting sleeve and aligning the through hole, and then tightening it with bolts. The installation and disassembly process is simple and intuitive, and diamond rollers of different specifications can be quickly replaced to meet different dressing needs, reducing the time cost of replacing parts. At the same time, the bolt tightening method ensures the stability of the connection and ensures the reliability of dressing operations. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of this utility model, the drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort. Among them: Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the trimming structure of this utility model; Figure 3 This is a schematic diagram of the installation of the diamond roller of this utility model; Figure 4 This is a schematic diagram of the cleaning structure of this utility model; Figure 5 This is a cross-sectional view of the base of this utility model.

[0014] Explanation of reference numerals in the attached figures: 1. Base; 2. Trimming Structure; 201. Rotating Seat; 202. Rotating Shaft; 203. Motor; 204. Protective Cover; 205. First Guide Rail; 206. Connecting Sleeve; 207. Limiting Groove; 208. Diamond Roller; 209. Fixed Shaft; 210. Second Guide Rail; 211. Bolt; 3. Cleaning Structure; 301. Gear Pump; 302. Gear Rod; 303. Bearing Seat; 304. First Synchronous Pulley; 305. Second Synchronous Pulley; 306. Synchronous Belt; 307. Water Tank; 308. Connecting Pipe; 309. Adjusting Nozzle; 310. Water Tank; 311. Fixing Block; 312. Filter Screen Box; 313. Water Flow Tank; 314. Sealing Head. Detailed Implementation

[0015] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0016] Example 1: Refer to the attached diagram Figure 1 - Appendix Figure 3This is the first embodiment of the present invention, providing a diamond roller dressing device, including a base 1, a dressing structure 2, and a cleaning structure 3. The dressing structure 2 and the cleaning structure 3 are respectively mounted on the base 1. The dressing structure 2 includes a rotating seat 201, a rotating shaft 202, a motor 203, a protective cover 204, a connecting sleeve 206, a diamond roller 208, and bolts 211. The rotating seat 201 is symmetrically fixedly mounted on both sides of the top of the base 1. The rotating shafts 202 are configured as a pair and are respectively rotatably mounted inside the rotating seat 201. The motor 203 is fixedly mounted on the outside of the rotating seat 201, and the motor shaft of the motor 203 is... One end of the rotating shaft 202 is fixedly connected to the protective cover 204, which is fixedly installed on the top of the base 1. The opposite end of the rotating shaft 202 is fixedly provided with a first guide rail 205. The connecting sleeve 206 is provided with a limiting groove 207 that matches the first guide rail 205. The connecting sleeve 206 is slidably connected to the rotating shaft 202 through the limiting groove 207, the first guide rail 205, and the rotating shaft 202. The two ends of the diamond roller 208 are respectively fixedly installed with a fixed shaft 209. The fixed shaft 209 is provided with a second guide rail 210 that matches the limiting groove 207. The fixed shaft 209 and the connecting sleeve 206 are respectively provided with through holes, and bolts 211 are provided on the through holes.

[0017] During use, first insert the fixed shaft 209 into the connecting sleeve 206 and align the through holes, then tighten it with bolts 211 to fix the diamond roller 208 and the rotating shaft 202. Start the motor 203, which drives the rotating shaft 202 to rotate in the rotating seat 201. The connecting sleeve 206 drives the diamond roller 208 to rotate synchronously. The rotating diamond roller 208 contacts the grinding wheel to be dressed, thus achieving the dressing operation of the grinding wheel. The protective cover 204 provides protection. After completion, turn off the motor 203.

[0018] Example 2: Refer to the attached diagram Figure 4 and attached Figure 5 This is the second embodiment of the present invention, which differs from the first embodiment in that: The cleaning structure 3 includes a gear pump 301, a bearing housing 303, a water tank 307, a water trough 310, a fixing block 311, a filter screen box 312, a water flow channel 313, and a sealing head 314. The gear pump 301 is fixedly installed on the top of the protective cover 204. The gear pump 301 is prior art. A gear rod 302 is provided on the gear pump 301. The bearing housing 303 is fixedly installed on one side of the top of the protective cover 204. The gear rod 302 passes through the bearing housing 303, and the gear rod 302 and the bearing housing 303 are rotatably connected. A first synchronous pulley 304 is fixedly installed on one end of the gear rod 302, and a second synchronous pulley 305 is fixedly installed on the rotating shaft 202. The second synchronous pulley 305 passes through... The synchronous belt 306 is connected to the first synchronous pulley 304. The water tank 307 is fixedly installed on the top of the base 1. The inlet end of the gear rod 302 is connected to the water tank 307 through the connecting pipe 308. The outlet end of the gear pump 301 is connected to the adjusting nozzle 309 through the water pipe. The water tank 310 is opened on the top of the base 1. The water flow channel 313 is opened inside the base 1 and is connected to the water tank 310. The other end of the water flow channel 313 extends out from the side wall of the base 1. The fixing block 311 is fixedly installed at the four corners of the water tank 310. The filter screen box 312 is placed on the fixing block 311. The sealing head 314 is set on the side wall of the base 1 and seals the water flow channel 313.

[0019] During use, an appropriate amount of water is first added to the water tank 307. The rotating shaft 202 drives the second synchronous pulley 305 to rotate. Through the synchronous belt 306, the first synchronous pulley 304 and the gear rod 302 rotate in the bearing seat 303, thereby driving the gear pump 301 to work. The gear pump 301 draws water from the water tank 307 through the connecting pipe 308 and sprays it precisely onto the diamond roller 208 and the grinding wheel through the adjustable nozzle 309. On the one hand, this cools down the diamond roller 208 and the grinding wheel to avoid high temperature affecting the dressing accuracy and the life of the parts. On the other hand, it washes away the debris generated during dressing. The sprayed water carries the debris into the water tank 310. After being filtered by the filter screen box 312, it is temporarily stored through the water flow channel 313. When drainage is needed, the plug head 314 can be removed. The filter screen box 312 can be removed from the fixing block 311 for cleaning to maintain the filtration effect.

[0020] It should be noted that the above embodiments are only used to illustrate the technical solution of this utility model and are not intended to limit it. Although this utility model has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solution of this utility model without departing from the spirit and scope of the technical solution of this utility model, and all such modifications or substitutions should be covered within the scope of the claims of this utility model.

Claims

1. A diamond roller dressing device, characterized in that: The device includes a base (1), a trimming structure (2), and a cleaning structure (3). The trimming structure (2) and the cleaning structure (3) are respectively mounted on the base (1). The trimming structure (2) includes a rotating shaft (202). The cleaning structure (3) includes a gear pump (301), a bearing seat (303), a second synchronous pulley (305), a water tank (307), a water trough (310), a fixing block (311), a filter screen box (312), a water flow trough (313), and a sealing head (314). A gear rod (302) is provided on the gear pump (301), and the gear rod (302) passes through the bearing seat (303). The gear rod (302) and bearing seat (303) are rotatably connected. One end of the gear rod (302) is fixedly installed with a first synchronous pulley (304). The second synchronous pulley (305) is fixedly installed on the rotating shaft (202). The second synchronous pulley (305) is connected to the first synchronous pulley (304) through a synchronous belt (306). The water tank (307) is fixedly installed at the top of the base (1). The liquid inlet end of the gear rod (302) is connected to the water tank (307) through a connecting pipe (308). The liquid outlet end of the gear pump (301) is connected to an adjusting nozzle (309) through a water pipe.

2. The diamond roller dressing device according to claim 1, characterized in that: The trimming structure (2) includes a rotating seat (201), a motor (203), a protective cover (204), a connecting sleeve (206), a diamond roller (208), and bolts (211). The rotating seat (201) is symmetrically fixedly installed on both sides of the top of the base (1). The rotating shafts (202) are set as a pair and are respectively rotatably installed inside the rotating seat (201). The motor (203) is fixedly installed on the outside of the rotating seat (201), and the motor shaft of the motor (203) is fixedly connected to one end of the rotating shaft (202). The protective cover (204) is fixedly installed on the top of the base (1).

3. The diamond roller dressing device according to claim 2, characterized in that: The first guide rail (205) is fixedly provided at one end of the rotating shaft (202), and the connecting sleeve (206) is provided with a limiting groove (207) that is adapted to the first guide rail (205). The connecting sleeve (206) is slidably connected to the first guide rail (205) and the rotating shaft (202) through the limiting groove (207), the first guide rail (205) and the rotating shaft (202).

4. The diamond roller dressing device according to claim 3, characterized in that: The diamond roller (208) has a fixed shaft (209) fixedly installed at both ends. The fixed shaft (209) is provided with a second guide rail (210) that is compatible with the limiting groove (207). The fixed shaft (209) and the connecting sleeve (206) are respectively provided with through holes. The bolt (211) is provided on the through hole.

5. The diamond roller dressing device according to claim 1, characterized in that: The gear pump (301) and bearing housing (303) are respectively fixedly installed on the top of the protective cover (204).

6. The diamond roller dressing device according to claim 5, characterized in that: The water tank (310) is located at the top of the base (1), the water channel (313) is located inside the base (1) and is connected to the water tank (310), and the other end of the water channel (313) extends out from the side wall of the base (1).

7. The diamond roller dressing device according to claim 6, characterized in that: The fixing block (311) is fixedly installed at the four corners of the water tank (310), the filter box (312) is placed on the fixing block (311), and the sealing head (314) is set on the side wall of the base (1) and seals the water tank (313).

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