A sand blasting rust removal device for the outer surface of a wind turbine body
Patent Information
- Application Number
- CN202522205706.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-20
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-20
AI Technical Summary
[0004]现有的喷砂除锈装置中的喷砂软管的长度一般较长,其不便于进行快速的回收和收集作业,进而不便于对装置进行运输作业,并且不便于针对不同需要的长度进行调节作业
[0014]与现有技术相比本实用新型的有益效果为:该风电机体外表面喷砂除锈装置,通过固定板和连接板对喷砂管进行夹紧作业,进而对喷砂管在不使用时进行收集作业,当喷砂管需要进行使用作业时,将喷砂管穿过固定板上开设的固定槽并在两个旋转辊的限位下进行拉长作业,当喷砂管进行拉长作业时,同步的带动连接板和旋转板在旋转机构的配合下进行旋转作业,进而便于辅助喷砂管进行长度的拉长作业,从而针对不同的需要对喷砂管的拉长长度进行调节作业,当需要将喷砂管进行收集作业时,将连接板进行旋转作业后,即可将喷砂管恢复初始状态,便于对喷砂管在进行使用时针对不同的长度进行拉长作业,进而便于对喷砂管进行快速的收集,从而便于装置整体进行运输作业,提高了实用性。
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Figure CN224896875U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of sandblasting and rust removal, specifically to a sandblasting and rust removal device for the outer surface of a wind turbine. Background Technology
[0002] A wind turbine, also known as a wind engine or wind power machine, is a device that converts air kinetic energy into mechanical energy and generates electricity through a generator. It mainly consists of components such as blades, towers, nacelles, and control systems. It is used in wind power plants and distributed energy systems. During the production process, the outer surface of the wind turbine needs to be sandblasted to remove rust, thereby increasing its service life.
[0003] For example, Chinese utility model patent CN110653726A discloses a rust removal and sandblasting device for ship hulls. This device includes a sand storage tank with supporting legs around its bottom. A sand outlet pipe is located at the bottom of the tank, and a high-pressure air duct is connected to the outlet pipe. One end of the high-pressure air duct is connected to a sandblasting hose, with a sandblasting nozzle attached to its end. The other end of the high-pressure air duct is connected to a double-ended air inlet pipe. One end of the double-ended air inlet pipe is connected to the high-pressure air duct, and the other end is connected to the internal space of the sand storage tank. A high-pressure main air duct is connected to the middle of the double-ended air inlet pipe. This invention can be manufactured using simple tools and materials found in factories, eliminating the need for large-scale rust removal equipment. It is simple to operate, flexible, and convenient, especially effective and efficient for small ship hulls, demonstrating significant practical value.
[0004] The existing sandblasting and rust removal equipment generally uses long sandblasting hoses, which are not convenient for quick retrieval and collection, thus making it inconvenient to transport the equipment and also inconvenient to adjust the length to meet different needs. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides a sandblasting and rust removal device for the outer surface of a wind turbine, which facilitates the stretching of the sandblasting pipe to different lengths during use, thereby facilitating the rapid collection of the sandblasting pipe and making the overall device easy to transport, thus improving its practicality.
[0006] This utility model discloses a sandblasting and rust removal device for the outer surface of a wind turbine. It includes a sandblasting machine body, a support fixedly installed at the bottom of the outer wall of the machine body, a sandblasting pipe connected to the output end of the machine body, a nozzle connected to the output end of the sandblasting pipe, a fixed plate fixedly installed on the outer wall of the nozzle, and a collection mechanism rotatably installed at the top of the support via a rotating mechanism for collecting the sandblasting pipe. The collection mechanism includes a rotating plate, a connecting plate fixedly installed at the top of the rotating plate, the connecting plate being in contact with the outer wall of the sandblasting machine body, and a fixed plate fixedly installed at the top of the support, located outside the connecting plate and rotatably connected to the rotating plate. The sandblasting pipe is located between the fixed plate and the connecting plate. A fixing groove is formed at the top of the fixed plate, and two upright plates are symmetrically fixedly installed on the outer wall of the fixing groove. Two rotating rollers are rotatably installed on the two upright plates, and the sandblasting pipe is located between the two rotating rollers. The wind turbine's external surface sandblasting and rust removal device uses a fixed plate and a connecting plate to clamp the sandblasting pipe, allowing for collection when not in use. When the sandblasting pipe needs to be used, it is passed through a fixed groove on the fixed plate and stretched under the control of two rotating rollers. Simultaneously, the connecting plate and rotating plate rotate with the help of a rotating mechanism, facilitating the lengthening of the sandblasting pipe to suit different needs. When collecting the sandblasting pipe, rotating the connecting plate returns it to its initial state. This allows for quick collection of the sandblasting pipe and facilitates the overall transport of the device, improving its practicality.
[0007] Preferably, the rotating mechanism includes multiple rotating blocks, each of which is symmetrically fixedly installed at the bottom of the rotating plate. The top of the support is provided with an annular groove, and each rotating block is rotatably connected to the annular groove. When the sandblasting pipe rotates between the gap inside the fixed plate and the connecting plate, it synchronously drives the rotating blocks to rotate inside the annular groove, thereby facilitating the stretching of the sandblasting pipe.
[0008] Preferably, a sealing plate is fixedly installed on the outer side wall of the fixed plate, and the inner side wall of the sealing plate is rotatably connected to the outer side wall of the support. By installing the sealing plate, it is convenient to seal the gap between the annular slide and the rotating block, so as to prevent dust and impurities from entering the interior of the annular slide.
[0009] Preferably, multiple support columns are fixedly installed around the bottom of the sandblasting machine body, and a fixed seat is fixedly installed between two adjacent support columns. Both ends of the fixed seat are rotatably mounted with wheels via a rotating shaft. When not in use, the outer side of the wheel is located on the upper side of the bottom of each support column. When the device needs to be moved, the device is tilted and the wheels contact the ground, thus facilitating the movement of the device.
[0010] Preferably, multiple brackets are fixedly installed on the top of the fixed plate, and each bracket is in contact with the outer side wall of the connecting plate. By having multiple brackets in contact with the connecting plate, it is easier to effectively limit the operation of the rotating connecting plate.
[0011] Preferably, a limiting plate is fixedly installed at the top of one of the vertical plates, and a connecting roller is rotatably installed at the bottom of the limiting plate. The connecting roller is in contact with the outer wall of the sandblasting pipe. Before the sandblasting pipe passes through the two rotating rollers, it contacts the connecting roller, which facilitates the guiding operation of the sandblasting pipe.
[0012] Preferably, each of the rotating rollers has a connecting groove on its outer side wall. The connecting groove facilitates the limiting operation of the outer side wall of the sandblasting pipe.
[0013] Preferably, the outer wall of the fixing plate is provided with multiple through holes, which facilitates the observation of the storage length of the sandblasting pipe between the fixing plate and the connecting plate.
[0014] Compared with the prior art, the beneficial effects of this utility model are as follows: This sandblasting and rust removal device for the outer surface of the wind turbine uses a fixing plate and a connecting plate to clamp the sandblasting pipe, thereby collecting the sandblasting pipe when not in use. When the sandblasting pipe needs to be used, it is passed through the fixing groove on the fixing plate and stretched under the limit of two rotating rollers. When the sandblasting pipe is stretched, the connecting plate and the rotating plate are simultaneously rotated in cooperation with the rotating mechanism, which facilitates the lengthening of the sandblasting pipe. The length of the sandblasting pipe can be adjusted according to different needs. When the sandblasting pipe needs to be collected, the connecting plate is rotated to restore the sandblasting pipe to its initial state. This facilitates the stretching of the sandblasting pipe to different lengths when in use, and facilitates the rapid collection of the sandblasting pipe. This makes the entire device easier to transport and improves its practicality. Attached Figure Description
[0015] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic cross-sectional view of the present invention. Figure 3 This utility model Figure 2Enlarged structural diagram of section A in the middle; Figure 4 This is a schematic diagram of the connection structure of the sandblasting pipe and nozzle of this utility model.
[0016] The following are labels in the attached diagram: 1. Sandblasting machine body; 2. Support; 3. Rotating plate; 4. Fixed plate; 5. Connecting plate; 6. Sandblasting pipe; 7. Fixed groove; 8. Vertical plate; 9. Rotating roller; 10. Nozzle; 11. Fixed disc; 12. Annular groove; 13. Rotating block; 14. Sealing plate; 15. Support column; 16. Fixed seat; 17. Rotating shaft; 18. Wheel; 19. Bracket; 20. Limiting plate; 21. Connecting roller; 22. Connecting groove; 23. Through hole. Detailed Implementation
[0017] To facilitate understanding of this utility model, a more complete description will be given below with reference to the accompanying drawings. This utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to make the disclosure of this utility model more thorough and complete.
[0018] This utility model discloses a sandblasting and rust removal device for the outer surface of a wind turbine. It includes a sandblasting machine body 1, a support 2 fixedly installed at the bottom of the outer side wall of the sandblasting machine body 1, a sandblasting pipe 6 connected to the output end of the sandblasting machine body 1, a nozzle 10 connected to the output end of the sandblasting pipe 6, a fixed plate 11 fixedly installed on the outer side wall of the nozzle 10, and a collection mechanism rotatably installed at the top of the support 2 via a rotating mechanism for collecting the sandblasting pipe 6. The collection mechanism includes a rotating plate 3, a connecting plate 5 fixedly installed at the top of the rotating plate 3, the connecting plate 5 fitting against the outer side wall of the sandblasting machine body 1, a fixed plate 4 fixedly installed at the top of the support 2, the fixed plate 4 located outside the connecting plate 5 and rotatably connected to the rotating plate 3, the sandblasting pipe 6 located between the fixed plate 4 and the connecting plate 5, a fixed groove 7 formed at the top of the fixed plate 4, two upright plates 8 symmetrically fixedly installed on the outer side wall of the fixed groove 7, two rotating rollers 9 rotatably mounted on the two upright plates 8, and the sandblasting pipe 6 located between the two rotating rollers 9. The rotating mechanism includes multiple rotating... Block 13, each rotating block 13 is symmetrically fixedly installed at the bottom end of the rotating plate 3. The top end of the support 2 is provided with an annular groove 12, and each rotating block 13 is rotatably connected to the annular groove 12. A sealing plate 14 is fixedly installed on the outer side wall of the fixed plate 4, and the inner side wall of the sealing plate 14 is rotatably connected to the outer side wall of the support 2. Multiple support columns 15 are fixedly installed around the bottom end of the sandblasting machine body 1, and a fixed seat 16 is fixedly installed between two adjacent support columns 15. Both ends of the fixed seat 16 are rotated through a rotating shaft 17. A wheel 18 is mounted on the rotating plate. When not in use, the outer side of the wheel 18 is located on the upper side of the bottom end of each support 15. Multiple brackets 19 are fixedly mounted on the top of the fixing plate 4. Each bracket 19 is in contact with the outer side of the connecting plate 5. A limiting plate 20 is fixedly mounted on the top of one of the vertical plates 8. A connecting roller 21 is rotatably mounted on the bottom end of the limiting plate 20. The connecting roller 21 is in contact with the outer side of the sandblasting pipe 6. A connecting groove 22 is opened on the outer side of each rotating roller 9. Multiple through holes 23 are opened on the outer side of the fixing plate 4.
[0019] like Figures 1 to 4As shown, this utility model discloses a sandblasting and rust removal device for the outer surface of a wind turbine. During operation, the sandblasting pipe 6 is clamped by the fixing plate 4 and the connecting plate 5, allowing for collection when not in use. When the sandblasting pipe 6 needs to be used, it is passed through the fixing groove 7 on the fixing plate 4 and elongated under the constraint of two rotating rollers 9. During elongation, the sandblasting pipe 6 rotates within the gap between the fixing plate 4 and the connecting plate 5, simultaneously driving the rotating block 13 to rotate within the annular groove 12, thus facilitating the sandblasting process. The sandblasting pipe 6 is extended to facilitate the lengthening of the sandblasting pipe 6, thereby adjusting the length of the sandblasting pipe 6 according to different needs. When the sandblasting pipe 6 needs to be collected, the connecting plate 5 is rotated to restore the sandblasting pipe 6 to its initial state. By installing the sealing plate 14, the gap between the annular slide 12 and the rotating block 13 is sealed to prevent dust and impurities from entering the interior of the annular slide 12. When the device needs to be moved, it is tilted and the wheels 18 contact the ground to facilitate the movement of the device.
[0020] The sandblasting machine body 1 of this utility model is purchased from the market. Technical personnel in this industry only need to install and operate it according to the accompanying instruction manual, without requiring any creative work from those skilled in the art.
[0021] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the technical principles of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.
Claims
1. A sandblasting and rust removal device for the outer surface of a wind turbine, comprising a sandblasting machine body (1), a support (2) fixedly installed on the bottom area of the outer side wall of the sandblasting machine body (1), a sandblasting pipe (6) connected to the output end of the sandblasting machine body (1), a nozzle (10) connected to the output end of the sandblasting pipe (6), a fixing plate (11) fixedly installed on the outer side wall of the nozzle (10), and a collection mechanism rotatably installed on the top of the support (2) via a rotating mechanism, the collection mechanism being used for collecting the sandblasting pipe (6), characterized in that: The collecting mechanism includes a rotating plate (3), a connecting plate (5) is fixedly installed on the top of the rotating plate (3), the connecting plate (5) is attached to the outer side wall of the sandblasting machine body (1), a fixing plate (4) is fixedly installed on the top of the support (2), the fixing plate (4) is located outside the connecting plate (5) and is rotatably connected to the rotating plate (3), the sandblasting pipe (6) is located between the fixing plate (4) and the connecting plate (5), the top of the fixing plate (4) is provided with a fixing groove (7), two upright plates (8) are symmetrically fixedly installed on the outer side wall of the fixing groove (7), two rotating rollers (9) are installed in parallel rotation on the two upright plates (8), and the sandblasting pipe (6) is located between the two rotating rollers (9).
2. The sandblasting and rust removal device for the outer surface of a wind turbine according to claim 1, characterized in that: The rotating mechanism includes multiple rotating blocks (13), each rotating block (13) is symmetrically fixed at the bottom end of the rotating plate (3), and the top end of the support (2) is provided with an annular groove (12), and each rotating block (13) is rotatably connected to the annular groove (12).
3. The sandblasting and rust removal device for the outer surface of a wind turbine according to claim 1, characterized in that: A sealing plate (14) is fixedly installed on the outer side wall of the fixing plate (4), and the inner side wall of the sealing plate (14) is rotatably connected to the outer side wall of the support (2).
4. The sandblasting and rust removal device for the outer surface of a wind turbine according to claim 1, characterized in that: The sandblasting machine body (1) has multiple support columns (15) fixedly installed around its bottom. A fixed seat (16) is fixedly installed between two adjacent support columns (15). Both ends of the fixed seat (16) are rotatably mounted with wheels (18) via a rotating shaft (17). When not in use, the outer side of the wheel (18) is located on the upper side of the bottom of each support column (15).
5. The sandblasting and rust removal device for the outer surface of a wind turbine according to claim 1, characterized in that: The top of the fixing plate (4) is fixedly installed with multiple brackets (19), each bracket (19) being attached to the outer wall of the connecting plate (5).
6. The sandblasting and rust removal device for the outer surface of a wind turbine according to claim 1, characterized in that: One of the vertical plates (8) has a limiting plate (20) fixedly installed at the top, and a connecting roller (21) is rotatably installed at the bottom of the limiting plate (20). The connecting roller (21) is in contact with the outer wall of the sandblasting pipe (6).
7. The sandblasting and rust removal device for the outer surface of a wind turbine according to claim 1, characterized in that: Each of the rotating rollers (9) has a connecting groove (22) on its outer side wall.
8. The sandblasting and rust removal device for the outer surface of a wind turbine according to claim 1, characterized in that: The outer wall of the fixing plate (4) has multiple through holes (23).
Citation Information
Patent Citations
Hull derusting and sand blasting device
CN110653726A