A noise reduction type shot blasting machine for roll production
Patent Information
- Application Number
- CN202522537555.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-28
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-28
AI Technical Summary
[0003]为克服上述缺陷,本公开的实施例提供了一种轧辊生产用降噪型抛丸机,用于解决现有技术中的轧辊生产用抛丸机在使用过程中噪音较大,影响工作人员身体健康的技术问题
本公开中,通过外保护壳、降噪层和阻尼缓冲层之间的配合,实现了对抛丸机主体的降噪,减小了抛丸机主体运行过程中所产生噪音的音量,给予了工作人员一个良好的工作环境;
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Figure CN224896880U_ABST
Abstract
Description
Technical Field
[0001] The embodiments disclosed herein relate to the field of shot blasting machine technology, and more specifically, to a noise-reducing shot blasting machine for roll production. Background Technology
[0002] Rolls are the main working parts and tools on rolling mills that cause continuous plastic deformation of metal. Rolls are mainly composed of three parts: roll body, roll neck and shaft head. In the production process of rolls, shot blasting machines are used to clean or strengthen the surface of the rolls. Shot blasting machines are casting equipment that uses high-speed shot thrown by shot blasters to clean or strengthen the surface of castings. Shot blasting machines can simultaneously remove sand, remove cores and clean castings. In existing technology, shot blasting machines used for roll production generate significant noise during operation because the high-speed shot thrown by the shot blaster impacts and contacts the workpiece. This leaves workers in a high-noise working environment, which has a significant impact on their health. Utility Model Content
[0003] To overcome the above-mentioned defects, embodiments of this disclosure provide a noise-reducing shot blasting machine for roll production, which solves the technical problem that existing shot blasting machines for roll production generate excessive noise during use, affecting the health of workers.
[0004] According to one aspect, at least one embodiment of this disclosure provides a noise-reducing shot blasting machine for roll production, including a shot blasting machine body, and further including a mounting base, an L-shaped connecting plate, a spring-loaded connecting mechanism, an outer protective shell, a noise-reducing layer, a damping buffer layer, and a locking assembly. Multiple mounting bases are mounted on the shot blasting machine body. Two L-shaped connecting plates are sleeved on the outer sides of the mounting bases. The L-shaped connecting plates are capable of horizontal movement along the mounting bases. The spring-loaded connecting mechanism is disposed inside the L-shaped connecting plates and is used for connecting the mounting bases and the L-shaped connecting plates and for automatic return. The outer protective shell is mounted on the L-shaped connecting plates and moves synchronously with them. The noise-reducing layer is disposed inside the outer protective shell and is used for noise reduction of the shot blasting machine body. The damping buffer layer is disposed inside the outer protective shell and is located inside the noise-reducing layer. The locking assembly is mounted on one side of the L-shaped connecting plates and is used for locking the connection between the two L-shaped connecting plates.
[0005] As a preferred embodiment of the noise-reducing shot blasting machine for roll production according to this utility model, in order to limit the movement of the L-shaped connecting plate and ensure the stability of the L-shaped connecting plate during movement, square blocks are installed on both the upper and lower sides of the mounting base, and square grooves are opened on the inner top wall and inner bottom wall of the L-shaped connecting plate, the width of the square grooves being adapted to the width of the square blocks.
[0006] The spring-loaded connecting mechanism includes a limiting rod, a pressing plate, and a return spring. The limiting rod is installed in the middle of the inner wall of the L-shaped connecting plate. The other end of the limiting rod is inserted into the interior of the mounting base and can move horizontally inside the mounting base. The pressing plate is installed on the inner end of the limiting rod. The return spring is sleeved on the limiting rod, and the two ends of the return spring are respectively connected to the mounting base and the pressing plate.
[0007] As a preferred embodiment of the noise-reducing shot blasting machine for roll production according to this utility model, in order to avoid direct impact between the extrusion disc and the mounting base and extend the overall service life of the device, a buffer pad is provided in the middle of the inner side of the extrusion disc.
[0008] As a preferred embodiment of the noise-reducing shot blasting machine for roll production according to this utility model, in order to realize the movement of the extrusion disc, two moving passages are provided on the mounting base, and the extrusion disc and the return spring are located inside the moving passages.
[0009] As a preferred embodiment of the noise-reducing shot blasting machine for roll production according to this utility model, in order to achieve rapid positioning during the installation of the outer protective shell, multiple positioning blocks are installed on both sides of the shot blasting machine body, and multiple positioning grooves are opened on the inner side of the outer protective shell, the width of the positioning grooves being adapted to the width of the positioning blocks.
[0010] The locking assembly includes a connecting ear, a connecting tube, a connecting post, and a grip. The connecting ear is mounted on the L-shaped connecting plate and moves synchronously with the L-shaped connecting plate. The connecting tube is inserted into the connecting ear on one of the two sides and can move horizontally inside the connecting ear. The connecting post is inserted into the connecting ear on the other side and can move horizontally inside the connecting ear. Grips are mounted on both the connecting tube and the connecting post.
[0011] As a preferred embodiment of the noise-reducing shot blasting machine for roll production according to this utility model, in order to achieve a locking connection between the connecting pipe and the connecting column, the inner wall of the connecting pipe is provided with an internal thread, and the outer side of the connecting column is provided with an external thread.
[0012] The beneficial effects of the embodiments disclosed herein are as follows: In this disclosure, the noise reduction of the shot blasting machine body is achieved through the cooperation between the outer protective shell, the noise reduction layer and the damping buffer layer, thereby reducing the volume of noise generated during the operation of the shot blasting machine body and providing the staff with a good working environment. In this disclosure, the cooperation between the mounting base, the L-shaped connecting plate and the spring-loaded connecting mechanism enables the rapid installation or removal of the outer protective shell, the noise reduction layer and the damping buffer layer. This facilitates the maintenance or replacement of the noise reduction layer and the damping buffer layer by the staff, ensuring the noise reduction effect of the noise reduction layer and the damping buffer layer on the shot blasting machine body. The locking component enables the locking connection between the two L-shaped connecting plates, ensuring the stability of the outer protective shell, the noise reduction layer and the damping buffer layer after installation, and ensuring the effectiveness of the noise reduction structure. Compared with existing shot blasting machines used in roll production, which generate significant noise and negatively impact workers' health, this noise-reducing shot blasting machine for roll production offers superior noise reduction, lower noise levels, and ease of operation, providing workers with a better working environment. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this disclosure, the accompanying drawings used in the description of the embodiments of this disclosure will be briefly introduced below. Obviously, the drawings described below are merely some exemplary embodiments of this disclosure. For those skilled in the art, other drawings can be obtained based on the content of the exemplary embodiments of this disclosure and these drawings without any creative effort.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the structure of the mounting base, L-shaped connecting plate, spring-loaded connecting mechanism, outer protective shell and locking assembly after they explode when they are in conjunction. Figure 3 This utility model Figure 2 Enlarged schematic diagram of the local structure at point A; Figure 4 This is a schematic diagram of the structure of the outer protective shell, noise reduction layer and damping buffer layer of this utility model after it explodes when they are combined. Figure 5 This is a schematic diagram of the structure of the locking component of this utility model after it has been exploded.
[0015] In the diagram: 1. Shot blasting machine body; 2. Mounting base; 3. L-shaped connecting plate; 4. Outer protective shell; 5. Noise reduction layer; 6. Damping buffer layer; 101. Limiting rod; 102. Extrusion plate; 103. Return spring; 201. Connecting ear; 202. Connecting tube; 203. Connecting post; 204. Grip block. Detailed Implementation
[0016] The present disclosure will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present disclosure and are not intended to limit the scope of the disclosure.
[0017] To keep the drawings concise, each drawing only schematically shows the parts relevant to the disclosure; these do not represent the actual structure of the product. Furthermore, for ease of understanding, in some drawings, only one of components with the same structure or function is schematically shown, or only one is labeled. In this document, "one" not only means "only one," but can also mean "more than one," and "several" includes "two" and "more than two."
[0018] In this document, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linkage" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium; and they can refer to the internal connection between two components. Those skilled in the art can understand the specific meaning of the above terms in this disclosure based on the specific circumstances.
[0019] In this disclosure, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0020] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this disclosure.
[0021] Furthermore, in the description of this application, the terms "first," "second," etc., are used only to distinguish descriptions and should not be construed as indicating or implying relative importance.
[0022] like Figures 1-5As shown, this embodiment illustrates a noise-reducing shot blasting machine for roll production, comprising a shot blasting machine body 1, a mounting base 2, an L-shaped connecting plate 3, a spring-loaded connecting mechanism, an outer protective shell 4, a noise-reducing layer 5, a damping buffer layer 6, and a locking assembly. Compared to existing shot blasting machines for roll production that generate significant noise during operation, affecting the health of workers, this embodiment achieves noise reduction for the shot blasting machine body 1 through the cooperation of the outer protective shell 4, the noise-reducing layer 5, and the damping buffer layer 6. This reduces the volume of noise generated during the operation of the shot blasting machine body 1, providing a safer and more comfortable working environment. It provides staff with a good working environment. Through the cooperation between mounting base 2, L-shaped connecting plate 3 and spring-loaded connecting mechanism, the outer protective shell 4, noise reduction layer 5 and damping buffer layer 6 can be quickly installed or removed. This makes it convenient for staff to maintain or replace the noise reduction layer 5 and damping buffer layer 6, and ensures the noise reduction effect of the noise reduction layer 5 and damping buffer layer 6 on the shot blasting machine body 1. Through the locking component, the locking connection between the two L-shaped connecting plates 3 is realized, ensuring the stability of the outer protective shell 4, noise reduction layer 5 and damping buffer layer 6 after installation, and ensuring the use effect of the noise reduction structure. like Figure 1 As shown, multiple mounting seats 2 are installed on the main body 1 of the shot blasting machine. Two L-shaped connecting plates 3 are sleeved on the outer side of the mounting seats 2. Square blocks are installed on the upper and lower sides of the mounting seats 2. Square grooves are opened on the inner top and bottom walls of the L-shaped connecting plates 3. The width of the square grooves is adapted to the width of the square blocks. The square blocks limit the L-shaped connecting plates 3 through the square grooves, thereby ensuring the stability of the L-shaped connecting plates 3 when moving. Figure 2 , Figure 3 and Figure 4As shown, the spring-loaded connecting mechanism is located inside the L-shaped connecting plate 3. The spring-loaded connecting mechanism includes a limiting rod 101, a pressing plate 102, and a return spring 103. The limiting rod 101 is installed in the middle of the inner wall of the L-shaped connecting plate 3, and the other end of the limiting rod 101 is inserted into the mounting base 2. The pressing plate 102 is installed inside the limiting rod 101. The return spring 103 is sleeved on the limiting rod 101, and both ends of the return spring 103 are connected to the mounting base 2 and the pressing plate 102, respectively. A buffer pad is provided in the middle of the inner side of the pressing plate 102. The buffer pad buffers the pressing plate 102 and the mounting base 2, thus preventing direct collision between the pressing plate 102 and the mounting base 2. Two moving passages are provided on the mounting base 2. The pressing plate 102 and the return spring 103 are located inside the moving passages. When the pressing plate 102 moves with the limiting rod 101, it moves inside the moving passages. The outer protective shell 4 is installed... On the L-shaped connecting plate 3, multiple positioning blocks are installed on both sides of the shot blasting machine body 1. Multiple positioning grooves are opened on the inner side of the outer protective shell 4. The width of the positioning grooves is adapted to the width of the positioning blocks. The positioning blocks position the outer protective shell 4 through the positioning grooves, thereby realizing quick positioning when installing the outer protective shell 4. The noise reduction layer 5 is set inside the outer protective shell 4, and the damping buffer layer 6 is set inside the outer protective shell 4 and inside the noise reduction layer 5. The cooperation between the outer protective shell 4, the noise reduction layer 5 and the damping buffer layer 6 can reduce the noise of the shot blasting machine body 1, reduce the volume of noise generated during the operation of the shot blasting machine body 1, and provide the staff with a good working environment. The cooperation between the mounting base 2, the L-shaped connecting plate 3 and the spring-loaded connecting mechanism can realize the quick installation or removal of the outer protective shell 4, the noise reduction layer 5 and the damping buffer layer 6, which facilitates the staff to maintain or replace the noise reduction layer 5 and the damping buffer layer 6. like Figure 1 As shown, the locking assembly is installed on one of the two sides of the L-shaped connecting plate 3. The locking assembly includes a connecting ear 201, a connecting tube 202, a connecting post 203, and a grip 204. The connecting ear 201 is installed on the L-shaped connecting plate 3. The connecting tube 202 is inserted into the connecting ear 201 on one side of the two sides, and the connecting post 203 is inserted into the connecting ear 201 on the other side of the two sides. Both the connecting tube 202 and the connecting post 203 are equipped with grips 204. The inner wall of the connecting tube 202 is provided with internal threads, and the outer side of the connecting post 203 is provided with external threads. The connecting tube 202 is threadedly locked to the connecting post 203 through the internal and external threads. The locking assembly can realize the locking connection between the two L-shaped connecting plates 3, ensuring the stability of the outer protective shell 4, the noise reduction layer 5, and the damping buffer layer 6 after installation, and ensuring the effectiveness of the noise reduction structure.
[0023] Working principle: The outer protective shell 4 covers the outside of the shot blasting machine body 1. The noise reduction layer 5 and the damping buffer layer 6, located inside the outer protective shell 4, absorb and reduce the noise generated during the operation of the shot blasting machine body 1, thus achieving noise reduction. When maintenance or replacement of the noise reduction layer 5 or the damping buffer layer 6 is required, the operator turns the handle 204 counterclockwise. The handle 204 drives the connecting pipe 202 and the connecting column 203 to rotate, unscrewing the connecting column 203 from the inside of the connecting pipe 202. This cancels the locking mechanism's locking connection between the two L-shaped connecting plates 3. After cancellation, the operator pushes the L-shaped connecting plate 3... Plate 3 moves outward along mounting base 2. L-shaped connecting plate 3 drives extrusion plate 102 to move via limit rod 101. Extrusion plate 102 compresses return spring 103. L-shaped connecting plate 3 drives outer protective shell 4 to move outward. After moving to the corresponding position, the staff maintains or replaces the noise reduction layer 5 and damping buffer layer 6 set inside the outer protective shell 4. After the operation is completed, L-shaped connecting plate 3 is released. Under the action of spring-loaded connecting mechanism, L-shaped connecting plate 3 drives outer protective shell 4, noise reduction layer 5 and damping buffer layer 6 back to their original positions. Then, the two L-shaped connecting plates 3 are locked together by locking assembly.
[0024] It should be noted that the above embodiments are only used to illustrate the technical solutions of this disclosure and are not intended to limit it. Although this disclosure has been described in detail with reference to preferred embodiments, those skilled in the art should understand that modifications or equivalent substitutions can be made to the technical solutions of this disclosure without departing from the spirit and scope of the technical solutions of this disclosure, and all such modifications and substitutions should be covered within the scope of the claims of this disclosure.
Claims
1. A noise-reducing shot blasting machine for roll production, comprising a shot blasting machine body (1), characterized in that, Also includes: Mounting base (2), a plurality of mounting bases (2) are mounted on the main body (1) of the shot blasting machine. Two L-shaped connecting plates (3) are sleeved on the outer side of the mounting base (2). The L-shaped connecting plates (3) can move horizontally along the mounting base (2). A spring-loaded connecting mechanism is disposed inside the L-shaped connecting plate (3). The spring-loaded connecting mechanism is used for connecting and automatically returning the mounting base (2) and the L-shaped connecting plate (3). The outer protective shell (4) is mounted on the L-shaped connecting plate (3) and moves synchronously with the L-shaped connecting plate (3); Noise reduction layer (5), the noise reduction layer (5) is disposed inside the outer protective shell (4) for noise reduction of the shot blasting machine body (1); Damping buffer layer (6), the damping buffer layer (6) is disposed inside the outer protective shell (4) and is located inside the noise reduction layer (5); A locking assembly is installed on one side of the two sides of the L-shaped connecting plate (3) and is used to lock the connection between the two L-shaped connecting plates (3).
2. The noise-reducing shot blasting machine for roll production according to claim 1, characterized in that, Square blocks are installed on both the upper and lower sides of the mounting base (2), and square grooves are provided on the inner top and inner bottom walls of the L-shaped connecting plate (3). The width of the square grooves is adapted to the width of the square blocks.
3. The noise-reducing shot blasting machine for roll production according to claim 1, characterized in that, The spring-loaded connection mechanism includes: A limiting rod (101) is installed in the middle of the inner wall of the L-shaped connecting plate (3). The other end of the limiting rod (101) is inserted into the interior of the mounting base (2) and can move horizontally inside the mounting base (2). An extrusion disc (102) is installed at the inner end of the limiting rod (101); A return spring (103) is sleeved on the limiting rod (101), and the two ends of the return spring (103) are respectively connected to the mounting base (2) and the extrusion plate (102).
4. A noise-reducing shot blasting machine for roll production according to claim 3, characterized in that, A buffer pad is provided in the middle of the inner side of the extrusion disc (102).
5. A noise-reducing shot blasting machine for roll production according to claim 3, characterized in that, The mounting base (2) has two movable passages, and the extrusion plate (102) and the return spring (103) are located inside the movable passages.
6. A noise-reducing shot blasting machine for roll production according to claim 1, characterized in that, Multiple positioning blocks are installed on both sides of the shot blasting machine body (1), and multiple positioning grooves are opened on the inner side of the outer protective shell (4). The width of the positioning groove is adapted to the width of the positioning block.
7. A noise-reducing shot blasting machine for roll production according to claim 1, characterized in that, The locking assembly includes: Connecting ear (201), the connecting ear (201) is mounted on the L-shaped connecting plate (3) and moves synchronously with the L-shaped connecting plate (3); A connecting tube (202) is inserted into the connecting lug (201) on one of the two sides and is capable of moving horizontally inside the connecting lug (201); A connecting post (203) is inserted into the connecting lug (201) on the other side of the two sides and is capable of moving horizontally inside the connecting lug (201); The gripping block (204) is installed on both the connecting pipe (202) and the connecting post (203).
8. A noise-reducing shot blasting machine for roll production according to claim 7, characterized in that, The inner wall of the connecting pipe (202) is provided with internal threads, and the outer side of the connecting column (203) is provided with external threads.