Positioning device for processing of foamed ceramics

Abstract

The utility model relates to the technical field of foam ceramic post-processing, and disclose a positioning device for foam ceramic processing, including processing platform, the upper portion of processing platform is fixed with two pairs of parallel electric slide rails, the inside of electric slide rail swingly is provided with movable sliding block, the upper portion of left movable sliding block is fixed with first locating plate, one side of first locating plate is fixed with first buffer damper, the other side of first buffer damper is fixed with first locating clamp plate. This positioning device for foam ceramic post-processing is provided with two pairs of parallel electric slide rails and movable sliding block, the movable sliding block can drive first locating plate, second locating plate and corresponding locating clamp plate to move along the electric slide rail, the positioning range can be flexibly adjusted according to the different sizes of foam ceramics, the versatility of the device is greatly improved, and the positioning device does not need to be replaced for different sizes of foam ceramics, thereby reducing the processing cost and operation complexity.

Description

Technical Field

[0001] This utility model relates to the field of foam ceramic processing technology, specifically a positioning device for foam ceramic processing. Background Technology

[0002] In the processing of foam ceramics, whether it is cutting, grinding or drilling, precise positioning of the foam ceramics is required. This is the key prerequisite for ensuring processing accuracy, product size consistency and processing quality. Foam ceramics have a special texture. They need stable clamping force to prevent displacement during processing, and they also need to avoid excessive clamping force that could damage their structure. Therefore, the performance of the positioning device is required to be high.

[0003] However, existing positioning devices are insufficient to meet these requirements and have several shortcomings: First, most use fixed-size positioning structures, which cannot flexibly adjust the positioning range according to different specifications of foam ceramics, resulting in poor versatility. Different positioning devices need to be replaced for different sizes of foam ceramics, which not only increases processing costs but also prolongs process changeover time and reduces production efficiency. Second, the lack of an effective buffer protection structure during positioning means that the positioning clamp is prone to generating significant impact when it comes into contact with the foam ceramic, causing scratches and edge damage on the surface of the foam ceramic, directly affecting product quality. Third, the height of the processing platform is fixed and cannot be adjusted according to the height differences of operators or the height requirements of different processing equipment. Operators need to frequently bend over or stand on tiptoe, reducing the convenience of operation and potentially causing fatigue injuries to the waist and neck with long-term use. Fourth, the overall anti-slip performance of the device is poor, with insufficient friction between the base and the ground, and between the foam ceramic and the processing platform. During processing, displacement is easily caused by factors such as equipment vibration and external force, which compromises positioning accuracy, leading to increased processing errors and a higher rate of defective products. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] The purpose of this utility model is to provide a positioning device for processing foam ceramics, so as to solve the problems mentioned in the background art, such as poor versatility of existing positioning devices, lack of buffer protection, and easy damage to foam ceramics.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a positioning device for processing foam ceramics, comprising a processing platform, two pairs of parallel electric slide rails fixedly arranged above the processing platform, a movable slider movably arranged on the inner side of the electric slide rails, a first positioning plate fixedly arranged above the movable slider on the left side, a first buffer damper fixedly arranged on one side of the first positioning plate, a first positioning clamp fixedly arranged on the other side of the first buffer damper, a sponge pad fixedly arranged on the other side of the first positioning clamp, and a second positioning plate fixedly arranged above the movable slider on the right side, with a second buffer damper fixedly arranged on the second positioning plate.

[0008] Preferably, a second positioning clamp is fixedly provided on the other side of the second buffer damper, and a sponge pad is also provided on the other side of the second positioning clamp. By having the sponge pad contact the surface of the foam ceramic, the surface damage caused by direct friction between the positioning clamp and the foam ceramic can be avoided. At the same time, the sponge pad can also increase the friction between the sponge and the foam ceramic and improve the positioning stability.

[0009] Preferably, a first anti-slip texture is fixedly provided above the processing platform, and a hydraulic rod is fixedly provided below the processing platform. The first anti-slip texture can increase the friction between the foam ceramic and the processing platform to prevent the foam ceramic from sliding during processing. The hydraulic rod can drive the processing platform to move up and down to adjust the height of the processing platform.

[0010] Preferably, a hydraulic pipeline is fixedly installed below the hydraulic rod, and a base is fixedly installed below the hydraulic pipeline. The hydraulic pipeline is used to transmit hydraulic oil to provide power for the extension and retraction of the hydraulic rod, and the base provides support for the entire device to ensure the stability of the device.

[0011] Preferably, the lower surface and sides of the base are fixedly provided with second anti-slip textures, and a controller is fixedly provided on the top of the base. The second anti-slip textures on the lower surface can increase the friction between the base and the ground, preventing the device from shifting due to vibration during processing. The second anti-slip textures on the sides can increase the friction between the hand and the base when handling or placing the device. The controller can control the operation of the electric slide rail and the working status of the hydraulic device, realizing the automated operation of the device.

[0012] Preferably, a hydraulic device is fixedly installed above the base. The hydraulic device is connected to a hydraulic rod through a hydraulic pipeline. The hydraulic device can generate hydraulic power, which is transmitted to the hydraulic rod through the hydraulic pipeline to drive the hydraulic rod to extend and retract, thereby adjusting the height of the processing platform.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] 1. The positioning device for processing foam ceramics is equipped with two pairs of parallel electric slide rails and movable sliders. The movable sliders can drive the first positioning plate, the second positioning plate and the corresponding positioning clamping plate to move along the electric slide rails. The positioning range can be flexibly adjusted according to the different sizes of foam ceramics, which greatly improves the versatility of the device. There is no need to replace the positioning device for foam ceramics of different sizes, which reduces processing costs and operational complexity.

[0015] 2. The positioning device for processing foam ceramics, by setting a first buffer damper between the first positioning plate and the first positioning clamp, and setting a second buffer damper between the second positioning plate and the second positioning clamp, can effectively buffer the impact force of the positioning clamp on the foam ceramic during the positioning process. At the same time, with the sponge pad on the positioning clamp, it can avoid scratches and damage to the surface of the foam ceramic, thus protecting the appearance and quality of the foam ceramic.

[0016] 3. The positioning device for processing foam ceramics is equipped with a hydraulic rod, hydraulic pipeline and hydraulic device. The hydraulic device can provide power to the hydraulic rod through the hydraulic pipeline, drive the hydraulic rod to extend and retract, thereby moving the processing platform up and down, realizing flexible adjustment of the height of the processing platform. It can be adjusted to a suitable position according to the height of the operator or the height requirements of the processing equipment, improving the convenience of operation and reducing the fatigue of the operator.

[0017] 4. The positioning device for processing foam ceramics increases the friction between the foam ceramics and the processing platform by setting a first anti-slip texture above the processing platform, preventing the foam ceramics from sliding during processing; a second anti-slip texture is set on the lower surface and sides of the base, which not only prevents the device from shifting due to vibration, but also facilitates handling and operation, thus comprehensively improving the positioning stability and ease of use of the device. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the positioning clamp of this utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the processing platform of this utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the hydraulic rod of this utility model.

[0022] In the diagram: 1. Processing platform; 2. Electric slide rail; 3. Movable slider; 4. First positioning plate; 5. First buffer damper; 6. First positioning clamp; 7. Sponge pad; 8. Second positioning plate; 9. Second buffer damper; 10. Second positioning clamp; 11. First anti-slip texture; 12. Hydraulic rod; 13. Hydraulic pipeline; 14. Base; 15. Second anti-slip texture; 16. Controller; 17. Hydraulic device. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-4 This utility model provides a technical solution: a positioning device for processing foam ceramics, including a processing platform 1, two pairs of parallel electric slide rails 2 fixedly arranged above the processing platform 1, movable sliders 3 movably arranged inside the electric slide rails 2, a first positioning plate 4 fixedly arranged above the left movable slider 3, a first buffer damper 5 fixedly arranged on one side of the first positioning plate 4, a first positioning clamp 6 fixedly arranged on the other side of the first buffer damper 5, a sponge pad 7 fixedly arranged on the other side of the first positioning clamp 6, a second positioning plate 8 fixedly arranged above the right movable slider 3, and a second buffer damper 9 fixedly arranged on the second positioning plate 8.

[0025] A second positioning clamp 10 is fixedly installed on the other side of the second buffer damper 9. A sponge pad 7 is also installed on the other side of the second positioning clamp 10. A first anti-slip texture 11 is fixedly installed above the processing platform 1. A hydraulic rod 12 is fixedly installed below the processing platform 1. A hydraulic pipeline 13 is fixedly installed below the hydraulic rod 12. A base 14 is fixedly installed below the hydraulic pipeline 13. First, the device is moved to a suitable processing position through the second anti-slip texture 15 on the side of the base 14. The second anti-slip texture 15 on the lower surface of the base 14 can increase the friction with the ground and ensure that the device is placed stably. Then, according to the height of the operator or the height requirements of the processing equipment, the hydraulic device 17 is started by the controller 16. The hydraulic device 17 generates hydraulic power and delivers hydraulic oil to the hydraulic rod 12 through the hydraulic pipeline 13, driving the hydraulic rod 12 to extend and retract, thereby moving the processing platform 1 up and down. After the processing platform 1 is adjusted to a suitable height, the hydraulic device 17 is turned off by the controller 16.

[0026] The lower surface and sides of the base 14 are fixedly provided with second anti-slip textures 15. The top of the base 14 is fixedly provided with a controller 16 and a hydraulic device 17. The hydraulic device 17 is connected to the hydraulic rod 12 through the hydraulic pipeline 13. The foam ceramic to be processed is placed on the processing platform 1. The first anti-slip texture 11 on the processing platform 1 can prevent the foam ceramic from sliding initially. Then, the controller 16 starts the electric slide rail 2. The electric slide rail 2 drives the inner movable slider 3 to move. The left movable slider 3 drives the first positioning plate 4, the first buffer damper 5, the first positioning clamp 6 and the sponge pad 7 to move towards the foam ceramic. The right movable slider 3 drives the second positioning plate 8, the second buffer damper 9, the second positioning clamp 10 and the sponge pad 7 to move towards the foam ceramic simultaneously.

[0027] Working Principle: When using this positioning device for processing foam ceramics, the device is first moved to a suitable processing position via the second anti-slip texture 15 on the side of the base 14. The second anti-slip texture 15 on the lower surface of the base 14 increases the friction with the ground, ensuring the device is placed stably. Next, according to the height requirements of the operator or the processing equipment, the hydraulic device 17 is activated via the controller 16. The hydraulic device 17 generates hydraulic power, which is delivered to the hydraulic rod 12 through the hydraulic pipeline 13, driving the hydraulic rod 12 to extend and retract, thereby moving the processing platform 1 up and down. After adjusting the processing platform 1 to a suitable height, the hydraulic device 17 is turned off via the controller 16. Then, the foam ceramic to be processed is placed on the processing platform 1. The first anti-slip texture 11 on the upper part of the processing platform 1 prevents the foam ceramic from initially sliding. Then, the electric slide rail 2 is activated via the controller 16. The electric slide rail 2 drives the inner movable slider 3 to move. The left movable slider 3 drives the first positioning plate 4 and the first buffer damper 5. The first positioning clamp 6 and the sponge pad 7 move towards the foam ceramic. The right movable slider 3 drives the second positioning plate 8, the second buffer damper 9, the second positioning clamp 10, and the sponge pad 7 to move synchronously towards the foam ceramic. When the sponge pad 7 contacts the surface of the foam ceramic, the first buffer damper 5 and the second buffer damper 9 will be squeezed and generate buffer force during the continued movement, avoiding excessive impact force on the foam ceramic by the first positioning clamp 6 and the second positioning clamp 10. When the foam ceramic is clamped and fixed by the sponge pads 7 on both sides, the electric slide rail 2 is turned off by the controller 16. At this time, the foam ceramic is positioned and can be processed. During the processing, the first anti-slip texture 11, the sponge pad 7, and the second anti-slip texture 15 of the base 14 together ensure the stability of the foam ceramic and the device and ensure processing accuracy. After processing, the controller 16 controls the electric slide rail 2 to drive the movable slider 3 to move in the opposite direction, release the foam ceramic, and the processed foam ceramic can be removed.

[0028] Finally, it should be noted that the above content is only used to illustrate the technical solution of this utility model, and is not intended to limit the scope of protection of this utility model. Simple modifications or equivalent substitutions made by those skilled in the art to the technical solution of this utility model do not depart from the essence and scope of the technical solution of this utility model.

Claims

1. A positioning device for processing foam ceramics, comprising a processing platform (1), characterized in that: Two pairs of parallel electric slide rails (2) are fixedly installed above the processing platform (1). A movable slider (3) is movably installed on the inner side of the electric slide rail (2). A first positioning plate (4) is fixedly installed above the movable slider (3) on the left side. A first buffer damper (5) is fixedly installed on one side of the first positioning plate (4). A first positioning clamp (6) is fixedly installed on the other side of the first buffer damper (5). A sponge pad (7) is fixedly installed on the other side of the first positioning clamp (6). A second positioning plate (8) is fixedly installed above the movable slider (3) on the right side. A second buffer damper (9) is fixedly installed on the second positioning plate (8).

2. The positioning device for processing foam ceramics according to claim 1, characterized in that: A second positioning plate (10) is fixedly provided on the other side of the second buffer damper (9), and a sponge pad (7) is also provided on the other side of the second positioning plate (10).

3. The positioning device for processing foam ceramics according to claim 2, characterized in that: The processing platform (1) is fixedly provided with a first anti-slip texture (11) on its upper part, and a hydraulic rod (12) is fixedly provided on its lower part.

4. A positioning device for processing foam ceramics according to claim 3, characterized in that: A hydraulic pipeline (13) is fixedly installed below the hydraulic rod (12), and a base (14) is fixedly installed below the hydraulic pipeline (13).

5. A positioning device for processing foam ceramics according to claim 4, characterized in that: The lower surface and sides of the base (14) are fixedly provided with a second anti-slip texture (15), and a controller (16) is fixedly provided on the top of the base (14).

6. A positioning device for processing foam ceramics according to claim 5, characterized in that: A hydraulic device (17) is fixedly installed above the base (14), and the hydraulic device (17) is connected to the hydraulic rod (12) through a hydraulic pipeline (13).

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