A semi-automatic assembling device for anchor bolt clamping piece wrapping rod

Abstract

The utility model discloses a kind of anchor bolt clamping piece pole wrapping semi-automatic assembly device, including base, still including support frame, support plate, extrusion assembly mechanism and limiting mechanism, support frame is fixedly arranged on base, and the top side wall of base is fixedly arranged with support plate on one side of support frame, extrusion assembly mechanism is arranged between support frame and support plate, for wrapping assembly between anchor bolt and clamping piece, limiting mechanism is arranged on support frame, for limiting anchor rod, the anchor bolt clamping piece pole wrapping semi-automatic assembly device is used to solve the problem that existing technology anchor bolt and clamping piece are easily deviated or skewed during assembly process, and affect assembly precision.

Description

Technical Field

[0001] This utility model relates to the field of anchor bolt clamp assembly technology, specifically to a semi-automatic assembly device for anchor bolt clamp wrapping rods. Background Technology

[0002] Anchor bolts, as core anchoring components in bridge construction, building construction, water conservancy and hydropower engineering, achieve reliable anchoring to the concrete borehole wall through the synergistic action of the bolt and wedges. This is achieved by utilizing the expansion and compression force generated by the relative movement of the cone and wedges, directly impacting the safety and durability of the engineering structure. Among these processes, the quality of the bolt and wedge assembly is a critical step determining the anchoring performance. The assembly accuracy and tightness of the wedges directly affect the uniformity of stress distribution during tensioning. Deviations in assembly can easily lead to wedge breakage, excessive prestress loss, and other quality hazards, even causing safety accidents.

[0003] Currently, the assembly of anchor bolts and wedges for rod wrapping mainly adopts mechanical assembly. Mechanical assembly generally involves placing the anchor bolt and wedge on the anchor bolt assembly part, and then using the precise alignment of the anchor bolt assembly part and the clamping block to achieve the clamping deformation of the wedge on the anchor bolt surface, thereby achieving the rod wrapping of the wedge on the anchor bolt surface. However, after the anchor bolt and wedge are placed on the anchor bolt assembly part, the anchor bolt and wedge are prone to positional displacement or skew on the surface of the anchor bolt assembly part, which affects the assembly accuracy of the anchor bolt and wedge. Utility Model Content

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this utility model provides a semi-automatic assembly device for anchor bolt clamp wrapping rods, which solves the problem mentioned in the background art that the existing technology of anchor bolts and clamps are prone to positional displacement or skew during assembly, thus affecting the assembly accuracy.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, this utility model provides the following technical solution: a semi-automatic assembly device for wrapping anchor bolt clips, comprising a base, a support frame, a support plate, a compression assembly mechanism, and a limiting mechanism. The support frame is fixedly mounted on the base, and the support plate is fixedly mounted on the top side wall of the base on one side of the support frame. The compression assembly mechanism is disposed between the support frame and the support plate for wrapping and assembling the anchor bolt and clip. The limiting mechanism is disposed on the support frame for limiting the anchor bolt.

[0008] Preferably, the extrusion assembly mechanism includes a positioning frame, a positioning plate, and an electric push rod. The positioning frame is fixedly mounted on the support frame. A first positioning through groove is formed on the side wall of the positioning frame. The positioning plate is disposed on one side of the support frame. A positioning block is fixedly mounted on the side wall of the positioning plate. A second positioning through groove is formed on the side wall of the positioning block near the positioning frame. The electric push rod is mounted on the support plate. The output end of the electric push rod is fixedly connected to the positioning plate.

[0009] Furthermore, a guide seat is fixedly provided on the top side wall of the base between the support frame and the support plate. A sliding groove is provided on the top side wall of the guide seat. A slider is fixedly provided on the bottom side wall of the positioning plate. The slider extends into the sliding groove and is slidably connected to the side wall of the sliding groove.

[0010] Furthermore, the limiting mechanism includes a limiting frame, a limiting disc, a support spring, and a clamping mechanism. The limiting frame is disposed on one side of the support frame, and a limiting rod is fixedly disposed on the side wall of the limiting frame. The limiting rod passes through the support frame and is slidably connected to the support frame. The limiting disc is fixedly disposed at the end of the limiting rod away from the limiting frame. The support spring is sleeved on the limiting rod, and both ends of the support spring abut against the limiting frame and the side wall of the support frame, respectively. The clamping mechanism is disposed within the limiting frame and is used to clamp and fix the anchor bolt.

[0011] Furthermore, the clamping mechanism includes an inclined block, a clamping plate, and a clamping bolt. The inclined block is fixedly installed at both ends of the bottom sidewall of the limiting frame. The clamping plate is slidably installed inside the limiting frame. The clamping bolt passes through the top sidewall of the limiting frame through a threaded engagement. The clamping bolt is rotatably connected to the sidewall of the clamping plate.

[0012] Based on the above scheme, a rubber pad is fixedly provided on the side wall of the clamping plate.

[0013] (III) Beneficial Effects

[0014] Compared with the prior art, this utility model provides a semi-automatic assembly device for anchor bolt clamp wrapping rod, which has the following beneficial effects:

[0015] 1. In this utility model, by setting up the extrusion assembly mechanism, after the clamping piece is placed on one side of the anchor bolt and the anchor cable and the clamping piece are placed on the positioning frame, the positioning plate and positioning block can be moved by the operation of the electric push rod, so that the positioning block and positioning frame can be connected. At the same time, the clamping deformation of the clamping piece on the surface of the anchor cable is achieved by the cooperation of the first positioning through groove and the second positioning through groove, so as to facilitate the clamping piece to be wrapped on the surface of the anchor bolt.

[0016] 2. In this utility model, by setting a limiting mechanism, after the anchor bolt is placed on the positioning frame through the limiting frame, the anchor bolt can be clamped and fixed by the clamping plate through the tightening of the clamping bolt. Thus, the anchor bolt can be limited by the cooperation of the clamping block and the inclined block, thereby preventing the anchor bolt from shifting or tilting. At the same time, the position of the clamping plate can be limited by the cooperation of the anchor bolt and the clamping plate. Moreover, during the process of pushing and clamping the anchor bolt by the positioning block, the limiting frame and the anchor bolt can be limited by the sliding cooperation of the limiting rod and the support frame, thereby preventing the anchor bolt and the clamping plate from tilting and affecting the assembly accuracy. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the structure of this application;

[0018] Figure 2 This is a structural diagram from another perspective of this application;

[0019] Figure 3 For this application Figure 2 A magnified schematic diagram of the partial structure at point A in the middle;

[0020] Figure 4 This is a schematic diagram of the limiting mechanism in this application;

[0021] Figure 5 This is a schematic diagram of the structure at the limiting frame of this application.

[0022] In the diagram: 1. Base; 2. Support frame; 3. Support plate; 4. Positioning frame; 5. First positioning slot; 6. Positioning plate; 7. Positioning block; 8. Second positioning slot; 9. Electric push rod; 10. Guide seat; 11. Slide groove; 12. Limiting frame; 13. Limiting rod; 14. Limiting disc; 15. Supporting spring; 16. Inclined block; 17. Clamping plate; 18. Clamping bolt. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figures 1-5A semi-automatic assembly device for wrapping anchor bolt clips includes a base 1, a support frame 2, a support plate 3, a compression assembly mechanism, and a limiting mechanism. The support frame 2 is fixedly mounted on the base 1, and the support plate 3 is fixedly mounted on the top side wall of the base 1 on one side of the support frame 2. The compression assembly mechanism is located between the support frame 2 and the support plate 3 and is used to wrap and assemble the anchor bolt and clip. The limiting mechanism is located on the support frame 2 and is used to limit the anchor bolt.

[0025] Reference Figures 1-4 The extrusion assembly mechanism includes a positioning frame 4, a positioning plate 6, and an electric push rod 9. The positioning frame 4 is fixedly mounted on the support frame 2. A first positioning through groove 5 is opened on the side wall of the positioning frame 4. The positioning plate 6 is located on one side of the support frame 2. A positioning block 7 is fixedly mounted on the side wall of the positioning plate 6. A second positioning through groove 8 is opened on the side wall of the positioning block 7 near the positioning frame 4. The electric push rod 9 is mounted on the support plate 3. The output end of the electric push rod 9 is fixedly connected to the positioning plate 6. A guide seat 10 is fixedly mounted on the top side wall of the base 1 between the support frame 2 and the support plate 3. The wall is provided with a sliding groove 11, and a slider is fixedly provided on the bottom side wall of the positioning plate 6. The slider extends into the sliding groove 11 and slides in connection with the side wall of the sliding groove 11. Specifically, after the clamping piece is placed on one side of the anchor bolt and the anchor cable and the clamping piece are placed on the positioning frame 4, the positioning plate 6 and the positioning block 7 can be moved by the operation of the electric push rod 9, so that the positioning block 7 and the positioning frame 4 can be connected. At the same time, the clamping deformation of the clamping piece on the surface of the anchor cable is achieved by the cooperation of the first positioning through groove 5 and the second positioning through groove 8, so as to facilitate the clamping piece to be wrapped on the surface of the anchor bolt.

[0026] Reference Figure 4 and Figure 5The limiting mechanism includes a limiting frame 12, a limiting disc 14, a support spring 15, and a clamping mechanism. The limiting frame 12 is located on one side of the support frame 2. A limiting rod 13 is fixedly installed on the side wall of the limiting frame 12. The limiting rod 13 passes through the support frame 2 and is slidably connected to the support frame 2. A limiting disc 14 is fixedly installed at the end of the limiting rod 13 away from the limiting frame 12. The support spring 15 is fitted onto the limiting rod 13. Both ends of the support spring 15 abut against the limiting frame 12 and the side wall of the support frame 2, respectively. The clamping mechanism is located inside the limiting frame 12 and is used to clamp and fix the anchor bolt. The clamping mechanism includes a wedge 16, a clamping plate 17, and a clamping bolt 18. Wedges 16 are fixedly installed at both ends of the bottom side wall of the limiting frame 12. The clamping plate 17 is slidably installed inside the limiting frame 12 and clamps the bolt. 18 passes through the top side wall of the limiting frame 12 via a threaded connection. The clamping bolt 18 is rotatably connected to the side wall of the clamping plate 17. A rubber pad is fixedly provided on the side wall of the clamping plate 17. Specifically, after the anchor bolt passes through the limiting frame 12 and is placed on the positioning frame 4, the clamping plate 17 can be clamped and fixed by the tightening of the clamping bolt 18. Thus, the anchor bolt can be limited by the cooperation of the clamping block and the inclined block 16, thereby preventing the anchor bolt from shifting or tilting. At the same time, the position of the clamping plate is limited by the cooperation of the anchor bolt and the clamping piece. Moreover, during the process of pushing and clamping the anchor bolt by the positioning block 7, the limiting frame 12 and the anchor bolt can be limited by the sliding cooperation of the limiting rod 13 and the support frame 2, thereby preventing the anchor bolt and the clamping piece from tilting and affecting the assembly accuracy.

[0027] Working principle: During use, the operator places the clamping plate on one side of the anchor bolt and places the anchor cable and clamping plate on the positioning frame 4, ensuring the anchor bolt passes through the limiting frame 12. The operator then rotates the clamping bolt 18, which, through the rotation of the clamping bolt 18, causes the clamping plate 17 to clamp and fix the anchor bolt. The engagement of the clamping block and the inclined block 16 limits the anchor bolt's position, preventing displacement and tilting. Simultaneously, the engagement of the anchor bolt and the clamping plate limits the position of the clamping plate. The operator then controls the electric push rod 9 to operate... The operation of the electric push rod 9 can drive the positioning plate 6 and positioning block 7 to move, so that the positioning block 7 and positioning frame 4 can be connected. At the same time, the first positioning through groove 5 and the second positioning through groove 8 can achieve the clamping deformation of the clamping piece on the surface of the anchor cable, so as to facilitate the clamping piece to wrap around the surface of the anchor bolt. During the process of pushing and clamping the anchor bolt by the positioning block 7, the limiting rod 13 and the support frame 2 can be slidably engaged to limit the limiting frame 12 and the anchor bolt, so as to prevent the anchor bolt and clamping piece from being skewed and affecting the assembly accuracy.

[0028] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A semi-automatic assembly device for anchor bolt clamp wrapping rod, comprising a base (1), characterized in that, Also includes: Support frame (2), which is fixedly mounted on the base (1); The support plate (3) is fixedly installed on the top side wall of the base (1) on one side of the support frame (2); An extrusion assembly mechanism is provided between the support frame (2) and the support plate (3) for wrapping and assembling the anchor bolt and the clamping piece; A limiting mechanism is provided on the support frame (2) for limiting the anchor rod.

2. The semi-automatic assembly device for anchor bolt clamp wrapping rod according to claim 1, characterized in that, The extrusion assembly mechanism includes: Positioning frame (4), the positioning frame (4) is fixedly mounted on the support frame (2), and the side wall of the positioning frame (4) is provided with a first positioning through groove (5); Positioning plate (6), the positioning plate (6) is disposed on one side of the support frame (2), and a positioning block (7) is fixedly disposed on the side wall of the positioning plate (6). A second positioning through groove (8) is opened on the side wall of the positioning block (7) near the positioning frame (4). An electric push rod (9) is mounted on the support plate (3), and the output end of the electric push rod (9) is fixedly connected to the positioning plate (6).

3. The semi-automatic assembly device for anchor bolt clamp wrapping rod according to claim 2, characterized in that, A guide seat (10) is fixedly provided on the top side wall of the base (1) between the support frame (2) and the support plate (3). A sliding groove (11) is provided on the top side wall of the guide seat (10). A slider is fixedly provided on the bottom side wall of the positioning plate (6). The slider extends into the sliding groove (11) and is slidably connected to the side wall of the sliding groove (11).

4. The semi-automatic assembly device for anchor bolt clamp wrapping rod according to claim 3, characterized in that, The limiting mechanism includes: A limiting frame (12) is provided on one side of the support frame (2). A limiting rod (13) is fixedly provided on the side wall of the limiting frame (12). The limiting rod (13) passes through the support frame (2) and is slidably connected to the support frame (2). The limiting plate (14) is fixedly provided at one end of the limiting rod (13) away from the limiting frame (12); A support spring (15) is fitted onto the limiting rod (13), and the two ends of the support spring (15) abut against the side walls of the limiting frame (12) and the support frame (2), respectively. A clamping mechanism is provided within the limiting frame (12) for clamping and fixing the anchor bolt.

5. The semi-automatic assembly device for anchor bolt clamp wrapping rod according to claim 4, characterized in that, The clamping mechanism includes: Inclined blocks (16) are fixedly provided at both ends of the bottom sidewall of the limiting frame (12); Clamping plate (17), which is slidably disposed within the limiting frame (12); A clamping bolt (18) is threaded through the top sidewall of the limiting frame (12) and is rotatably connected to the sidewall of the clamping plate (17).

6. The semi-automatic assembly device for anchor bolt clamp wrapping rod according to claim 5, characterized in that, A rubber pad is fixedly provided on the side wall of the clamping plate (17).

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