A jig for armored vertical assembly

Abstract

The utility model relates to sensor manufacturing technical field, and disclose a kind of for armoured vertical assembly's jig, comprising: base;Vertical guide mechanism, the vertical guide mechanism is set in the front of the base;Driving assembly, the driving assembly is set in the top of the vertical guide mechanism.The utility model, through base, vertical guide mechanism, driving assembly, clamping assembly, placement component and limiting component etc. structure mutual cooperation, assemble first protective cover is positioned into placement component, armoured is clamped after clamping assembly, driving assembly drives vertical guide mechanism to move vertically along base, make armoured vertical insertion protective cover, without relying on artificial hand feeling control, to avoid armoured hot end inclined insertion resulting in chip damage, pin short-circuit problem, improve assembly accuracy and product qualification rate, simplify operation process simultaneously, reduce artificial skill requirement.

Description

Technical Field

[0001] This utility model relates to the field of sensor manufacturing technology, specifically a jig for vertical assembly of armored vehicles. Background Technology

[0002] Exhaust temperature sensors are key components used in automobiles, industrial equipment and other fields to monitor exhaust temperature; their armor must be accurately inserted into the protective cover and kept vertical during assembly.

[0003] Currently, during the assembly process, due to differences in the operator's feel, unstable clamping, or lack of a vertical guide mechanism, the hot end is often inserted at an angle, causing chip damage or short circuits due to pins touching the protective cover.

[0004] Therefore, a jig for vertical assembly of armor is proposed. Utility Model Content

[0005] The purpose of this section is to outline some aspects of embodiments of the present invention and to briefly describe some preferred embodiments. Simplifications or omissions may be made in this section, as well as in the abstract and title of this application, to avoid obscuring the purpose of these documents; however, such simplifications or omissions should not be construed as limiting the scope of the present invention.

[0006] In view of the problems in the prior art where the armor is easily tilted during assembly, resulting in chip damage and pin short circuits, the present invention aims to provide a fixture for vertical assembly of armor to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A jig for vertical assembly of armor, comprising: a base;

[0009] A vertical guide mechanism is disposed on the front side of the base;

[0010] A drive component is disposed on the top of the vertical guide mechanism and is used to drive the vertical guide mechanism to move up and down.

[0011] A clamping assembly disposed on the front side of the vertical guide mechanism;

[0012] A placement component is disposed at the bottom of the vertical guide mechanism;

[0013] A limiting component is disposed on the side of the vertical guide mechanism.

[0014] As a further embodiment of this utility model: the base includes a seat body, a mounting groove, two mounting holes and two limiting grooves. The mounting groove is opened on the front side of the seat body, the two mounting holes are respectively opened on both sides of the inner side of the mounting groove, and the two limiting grooves are respectively opened on both sides of the inner side of the mounting groove.

[0015] As a further embodiment of this utility model: the vertical guide mechanism includes a movable seat, two limiting plates and an armor groove. The two limiting plates are respectively fixedly installed on both sides of the movable seat, and the two limiting plates are also slidably connected to the inner sides of the two limiting grooves. The armor groove is opened on the front of the movable seat.

[0016] As a further embodiment of this utility model: the driving assembly includes a rotating block, a handle, a rotating shaft, and a transmission rod. The rotating block is disposed on the inner side of the mounting groove. The rotating shaft is fixedly installed inside the rotating block. The two ends of the rotating shaft are respectively rotatably connected to the inner sides of the two mounting holes. One end of the handle is fixedly installed inside the rotating block. The top of the transmission rod is rotatably connected to the bottom of the rotating block, and the bottom of the transmission rod is rotatably connected to the top of the movable seat.

[0017] As a further embodiment of this utility model: the clamping assembly includes a first clamp and a second clamp, both of which are fixedly installed on the front side of the movable base.

[0018] As a further embodiment of this utility model: the placement component includes a placement block and a placement groove, the placement block is fixedly installed on the top of the base, and the placement groove is opened at one end of the placement block.

[0019] As a further embodiment of this utility model: the limiting component includes a mounting plate and a limiting post, the mounting plate is mounted on the top of the base, and the limiting post is fixedly mounted on the top of the mounting plate.

[0020] Compared with the prior art, the beneficial effects of this utility model are:

[0021] 1. This utility model uses a base, a vertical guide mechanism, a drive component, a clamping component, a placement component, and a limiting component to work together. During assembly, the protective cover is first placed into the placement component for positioning. After the armor is clamped by the clamping component, the drive component drives the vertical guide mechanism to move vertically downward along the base, so that the armor is vertically inserted into the protective cover. This eliminates the need for manual control and avoids chip damage and pin short circuits caused by tilting the hot end of the armor during insertion. It improves assembly accuracy and product qualification rate, while simplifying the operation process and reducing the skill requirements of the operators.

[0022] 2. By setting a limiting component, this utility model ensures that when the moving seat moves down for assembly, the limiting post accurately prevents the moving seat from moving down too far, thus avoiding damage to the chip or deformation of the pins due to excessive insertion of the armor into the protective cover; at the same time, the mounting plate can be height-adjusted to adapt to the insertion depth requirements of different product specifications, thereby ensuring consistent insertion depth in each assembly, improving product assembly consistency and pass rate, expanding the applicability of the fixture, and meeting the assembly needs of multi-specification products in sensor production. Attached Figure Description

[0023] Figure 1 A schematic diagram of a preferred embodiment of a jig for vertical assembly of armor provided by this utility model;

[0024] Figure 2 for Figure 1 The diagram shows the base structure.

[0025] Figure 3 for Figure 1 The schematic diagram shows the structure of the drive assembly, vertical guide mechanism and clamping assembly.

[0026] Figure 4 for Figure 3 The diagram shows the structure of the clamping assembly.

[0027] Figure 5 for Figure 2 The enlarged schematic diagram of the base is shown.

[0028] In the diagram: 1. Base; 11. Seat body; 12. Mounting slot; 13. Mounting hole; 14. Limiting slot; 2. Drive assembly; 21. Rotating block; 22. Handle; 23. Rotating shaft; 24. Transmission rod; 3. Vertical guide mechanism; 31. Moving seat; 32. Limiting plate; 33. Armoring slot; 4. Clamping assembly; 41. First clamp; 42. Second clamp; 5. Placement assembly; 51. Placement block; 52. Placement slot; 6. Limiting assembly; 61. Mounting plate; 62. Limiting post. Detailed Implementation

[0029] To make the above-mentioned objectives, features and advantages of this utility model more readily understood, the specific embodiments of this utility model will be described in detail below with reference to the accompanying drawings.

[0030] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art can make similar extensions without departing from the spirit of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Secondly, the term "an embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in different places in this specification does not necessarily refer to the same embodiment, nor is it a single embodiment or an embodiment selectively excluded from other embodiments.

[0032] Please see Figures 1-5 This is the first embodiment of the present utility model.

[0033] This embodiment provides a fixture for vertical assembly of armor, including: a base 1;

[0034] Vertical guide mechanism 3 is located on the front of base 1;

[0035] Drive component 2 is located on top of vertical guide mechanism 3 and is used to drive vertical guide mechanism 3 to move up and down.

[0036] Clamping component 4 is disposed on the front side of vertical guide mechanism 3;

[0037] Placement component 5 is located at the bottom of the vertical guide mechanism 3;

[0038] Limiting component 6 is disposed on the side of vertical guide mechanism 3.

[0039] For example, the base 1 includes a base body 11, a mounting groove 12, two mounting holes 13 and two limiting grooves 14. The mounting groove 12 is opened on the front of the base body 11, the two mounting holes 13 are respectively opened on both sides of the inner side of the mounting groove 12, and the two limiting grooves 14 are respectively opened on both sides of the inner side of the mounting groove 12.

[0040] Furthermore, the base 11 is made of stainless steel, which has a stable structure. The fixture can be fixed to the operating table through the mounting hole 13 to ensure no shaking during assembly. The mounting groove 12 provides installation space for the drive assembly 2 and the vertical guide mechanism 3, and the limiting groove 14 provides a sliding track for the limiting plate 32 to ensure guiding accuracy.

[0041] For example, the vertical guide mechanism 3 includes a movable seat 31, two limiting plates 32 and an armor groove 33. The two limiting plates 32 are fixedly installed on both sides of the movable seat 31, and the two limiting plates 32 are also slidably connected to the inner sides of the two limiting grooves 14. The armor groove 33 is opened on the front of the movable seat 31.

[0042] Furthermore, the movable seat 31 drives the armor to move up and down, and the limiting plate 32 slides with the limiting groove 14 to forcibly constrain the movable seat 31 to move only in the vertical direction to avoid deviation; the armor groove 33 fits the shape of the armor and plays a preliminary positioning role to ensure that the armor is initially vertical after placement.

[0043] For example, the drive assembly 2 includes a rotating block 21, a handle 22, a rotating shaft 23, and a transmission rod 24. The rotating block 21 is disposed on the inner side of the mounting groove 12. The rotating shaft 23 is fixedly installed inside the rotating block 21. The two ends of the rotating shaft 23 are respectively rotatably connected to the inner sides of two mounting holes 13. One end of the handle 22 is fixedly installed inside the rotating block 21. The top of the transmission rod 24 is rotatably connected to the bottom of the rotating block 21, and the bottom of the transmission rod 24 is rotatably connected to the top of the movable seat 31.

[0044] Furthermore, rotating the handle 22 causes the rotating block 21 to rotate around the rotating shaft 23, and the rotational motion is converted into linear motion through the transmission rod 24, driving the moving seat 31 to move down smoothly. The operation is labor-saving and convenient, and it is suitable for the rapid assembly needs of the production line. The rotating shaft 23 and the mounting hole 13 rotate in cooperation to ensure smooth power transmission.

[0045] For example, the clamping assembly 4 includes a first clamp 41 and a second clamp 42, both of which are fixedly mounted on the front of the movable base 31.

[0046] Furthermore, the first clamp 41 and the second clamp 42 can quickly clamp or release the armor shell, providing a firm grip and preventing the armor from shifting during assembly; the clamp spacing is adjustable to accommodate armor of different diameters, making it highly versatile.

[0047] For example, the placement component 5 includes a placement block 51 and a placement groove 52. The placement block 51 is fixedly installed on the top of the base 11, and the placement groove 52 is opened at one end of the placement block 51.

[0048] Furthermore, the placement slot 52 is equipped with a tapered inlet, which facilitates the quick placement and positioning of the protective cover without the need for precise alignment, thereby improving assembly efficiency; the placement block 51 is fixed to the base 11 with screws, ensuring stable positioning and guaranteeing the coaxiality of the protective cover and the armor.

[0049] In use, first place the protective cover into the placement slot 52 of the placement block 51, and complete the quick positioning with the help of the conical inlet; then place the armor into the armor slot 33 of the moving seat 31, and clamp the armor shell with the first clamp 41 and the second clamp 42; rotate the handle 22, and drive the moving seat 31 to move vertically down along the limiting slot 14 through the rotating block 21 and the transmission rod 24, and the armor is inserted vertically into the protective cover at the same time as the moving seat 31; when the moving seat 31 moves down to contact the limiting post 62, stop rotating the handle 22 to complete the assembly; release the clamps, rotate the handle 22 in the opposite direction to reset the moving seat 31, and take out the assembled product.

[0050] In summary, through the coordinated structure of base 1, vertical guide mechanism 3, drive component 2, clamping component 4, placement component 5, and limiting component 6, the protective cover is first placed into placement component 5 for positioning during assembly. After the armor is clamped by clamping component 4, drive component 2 drives vertical guide mechanism 3 to move vertically downward along base 1, so that the armor is vertically inserted into the protective cover. This eliminates the need for manual control, thereby avoiding chip damage and pin short circuits caused by tilting the hot end of the armor during insertion, improving assembly accuracy and product qualification rate, while simplifying the operation process and reducing the skill requirements of the operators.

[0051] Please see Figure 1 This is the second embodiment of the present utility model.

[0052] For example, the limiting component 6 includes a mounting plate 61 and a limiting post 62. The mounting plate 61 is mounted on the top of the base 11, and the limiting post 62 is fixedly mounted on the top of the mounting plate 61.

[0053] Furthermore, the limiting post 62 precisely limits the lowest downward position of the moving base 31, preventing the armor from being over-inserted into the protective cover, which could damage the chip or cause the pins to be deformed by pressure.

[0054] During use, when the bottom of the movable seat 31 contacts the top of the limiting post 62 during the downward movement of the movable seat 31, it indicates that the armor has been inserted to the preset depth. At this time, the downward pressure is stopped to ensure that the insertion depth is consistent for each assembly and to improve product consistency. If it is necessary to adapt to different specifications of products, the limiting position of the limiting post 62 can be changed by adjusting the height of the mounting plate 61.

[0055] In summary, by setting the limiting component 6, when the moving base 31 moves down for assembly, the limiting post 62 accurately prevents the moving base 31 from moving down too far, avoiding damage to the chip or deformation of the pins due to excessive insertion of the armor into the protective cover; at the same time, the mounting plate 61 is height adjustable to adapt to the insertion depth requirements of different product specifications, thereby ensuring consistent insertion depth in each assembly, improving product assembly consistency and pass rate, expanding the applicability of the fixture, and meeting the assembly needs of multiple product specifications in sensor production.

[0056] All technical features in this embodiment can be freely combined according to actual needs.

[0057] The above embodiments are preferred implementations of this utility model. In addition, this utility model can also be implemented in other ways. Any obvious substitutions without departing from the concept of this technical solution are within the protection scope of this utility model.

Claims

1. A jig for vertical assembly of armor, characterized in that: include: Base (1); A vertical guide mechanism (3) is disposed on the front side of the base (1); A drive component (2) is disposed on the top of the vertical guide mechanism (3) and is used to drive the vertical guide mechanism (3) to move up and down. Clamping assembly (4), the clamping assembly (4) is disposed on the front side of the vertical guide mechanism (3); Placement component (5), which is disposed at the bottom of the vertical guide mechanism (3); A limiting component (6) is disposed on the side of the vertical guide mechanism (3).

2. The jig for vertical assembly of armor according to claim 1, characterized in that: The base (1) includes a seat body (11), a mounting groove (12), two mounting holes (13) and two limiting grooves (14). The mounting groove (12) is opened on the front of the seat body (11), the two mounting holes (13) are respectively opened on both sides of the inner side of the mounting groove (12), and the two limiting grooves (14) are respectively opened on both sides of the inner side of the mounting groove (12).

3. A jig for vertical assembly of armor according to claim 2, characterized in that: The vertical guide mechanism (3) includes a movable seat (31), two limiting plates (32) and an armor groove (33). The two limiting plates (32) are fixedly installed on both sides of the movable seat (31). The two limiting plates (32) are also slidably connected to the inner sides of the two limiting grooves (14). The armor groove (33) is opened on the front of the movable seat (31).

4. A jig for vertical assembly of armor according to claim 3, characterized in that: The drive assembly (2) includes a rotating block (21), a handle (22), a rotating shaft (23), and a transmission rod (24). The rotating block (21) is disposed on the inner side of the mounting groove (12). The rotating shaft (23) is fixedly installed inside the rotating block (21). The two ends of the rotating shaft (23) are rotatably connected to the inner sides of the two mounting holes (13). One end of the handle (22) is fixedly installed inside the rotating block (21). The top of the transmission rod (24) is rotatably connected to the bottom of the rotating block (21), and the bottom of the transmission rod (24) is rotatably connected to the top of the movable seat (31).

5. A jig for vertical assembly of armor according to claim 3, characterized in that: The clamping assembly (4) includes a first clamp (41) and a second clamp (42), both of which are fixedly mounted on the front of the movable base (31).

6. A jig for vertical assembly of armor according to claim 2, characterized in that: The placement component (5) includes a placement block (51) and a placement groove (52). The placement block (51) is fixedly installed on the top of the base (11), and the placement groove (52) is opened at one end of the placement block (51).

7. A jig for vertical assembly of armor according to claim 2, characterized in that: The limiting component (6) includes a mounting plate (61) and a limiting post (62). The mounting plate (61) is mounted on the top of the seat (11), and the limiting post (62) is fixedly mounted on the top of the mounting plate (61).

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