Auxiliary mounting tool
Patent Information
- Application Number
- CN202522643866.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-12
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-12
AI Technical Summary
[0003]现有安装模式采用人工将水平状态防波板抬入筒体内部,随后在指定位置将防波板翻转180度至直立状态,在翻转过程中操作人员需采用锤子、橇棒等手动工具辅助作业,保证翻转作业的完成及径向组合间隙消除,此过程人员作业时间长,劳动强度大、环境噪声大、作业危险性高
本申请中,多个固定机构配合能够固定筒体的位置,避免筒体在后续加防波板的安装操作中发生移位而影响防波板的装配效果。压合机构能够相对支撑座沿纵向移动以伸入固定在固定机构上的筒体内部,至预先放置有防波板处,而后可以通过压合件相对安装座沿纵向的移动,以推动倾斜放置的防波板,使防波板转变为竖直状态,即,防波板的外轮廓沿周向贴合于筒体内壁,而实现将防波板压合于筒体内的预设位置处,以便后续防波板和筒体的连接固定操作。也即,辅助安装工装能够在防波板安装过程中起到辅助作用,以将倾斜放置的防波板摆正,有利于提高装配质量及生产效率,降低人工参与度及劳动强度,以避免操作人员长期处于噪音污染的环境中,降低生产的安全风险。
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Figure CN224897056U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of manufacturing technology of cryogenic storage and transportation equipment, and in particular to an auxiliary installation tooling. Background Technology
[0002] Cryogenic storage and transportation containers are important containers for transporting liquids and other fluid materials. In order to reduce the fluctuations and impacts of the liquid inside the container caused by the movement of transport vehicles, baffles are often installed inside the container.
[0003] The existing installation method involves manually lifting the horizontal baffle into the cylinder and then rotating it 180 degrees to an upright position at a designated location. During the rotation process, operators need to use manual tools such as hammers and pry bars to assist in the operation and ensure the completion of the rotation and the elimination of radial assembly gaps. This process involves long working hours, high labor intensity, high environmental noise, and high operational risks. Utility Model Content
[0004] The purpose of this utility model is to provide an auxiliary installation tool for installing the baffle plate into the cylinder, which is beneficial to improving assembly quality and production efficiency, and reducing manual intervention and labor intensity.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: According to one aspect of this application, an auxiliary installation fixture is provided for installing a baffle plate into a cylinder, the auxiliary installation fixture comprising: Multiple fixing mechanisms are distributed longitudinally at intervals, each fixing mechanism having a fixing hole, the axes of all the fixing holes being located on the same straight line, and all the fixing holes being used to accommodate and fix the cylinder; The support base is distributed longitudinally at intervals from the fixing mechanism; A pressing mechanism is movably disposed on the side of the support facing the fixing mechanism. The pressing mechanism is capable of moving longitudinally to extend into or retract from the cylinder fixed to the fixing mechanism. The pressing mechanism includes a mounting base and a pressing member disposed on the side of the mounting base facing the fixing mechanism. The pressing member is capable of moving longitudinally relative to the mounting base to push the inclined baffle plate and press the baffle plate into a preset position inside the cylinder.
[0006] In some embodiments, the pressing member is movably disposed on the mounting base, and the pressing member is movable relative to the mounting base to move closer to or further away from the center of the mounting base.
[0007] In some embodiments, the pressing mechanism includes a connecting frame disposed on the side of the mounting base facing the fixing mechanism; the connecting frame includes a fixed arm and a telescopic arm, the fixed arm being fixedly connected to the mounting base, the telescopic arm being slidably engaged with the fixed arm, and the pressing member being movably disposed on the telescopic arm and capable of longitudinal movement relative to the telescopic arm, wherein the telescopic arm is capable of sliding along the length direction of the fixed arm to adjust the position of the pressing member relative to the fixed arm; and / or, The pressing mechanism includes a moving drive component, which is disposed on the mounting base. The output end of the moving drive component is connected to the pressing component for driving the pressing component to move closer to or away from the center of the mounting base.
[0008] In some embodiments, the pressing mechanism further includes a pressing drive, which is disposed on the mounting base. The output shaft of the pressing drive is drivenly connected to the pressing member, and the pressing drive is used to drive the pressing member to move longitudinally.
[0009] In some embodiments, the auxiliary installation fixture further includes a longitudinal movement drive mechanism, which is disposed on the support base and is used to drive the pressing mechanism to move longitudinally. The auxiliary installation fixture also includes a rotating mechanism, which is located between the drive end of the longitudinal movement drive mechanism and the pressing mechanism. The rotating mechanism is drivenly connected to the pressing mechanism and is used to drive the pressing mechanism to rotate.
[0010] In some embodiments, the longitudinal movement drive mechanism includes a plurality of guide arms that are sequentially nested together, each guide arm extending longitudinally; of all the guide arms, the outermost guide arm is fixedly connected to the support base; two guide arms that are nested together slide in engagement, wherein the inner guide arm is capable of moving longitudinally toward the fixing mechanism; The longitudinal movement drive mechanism further includes multiple longitudinal movement drive components. Two guide arms that are arbitrarily nested together are respectively provided with one longitudinal movement drive component. The output end of the longitudinal movement drive component is connected to one of the guide arms, and the end of the longitudinal movement drive component opposite to its output end is connected to the other guide arm.
[0011] In some embodiments, the auxiliary installation fixture further includes a lifting mechanism, which is located between the drive end of the longitudinal movement drive mechanism and the rotation mechanism; The lifting mechanism includes a lifting seat and a lifting drive component. The lifting seat and the side of the rotating mechanism opposite to the pressing mechanism are vertically slidably engaged. The lifting drive component is disposed on the lifting seat, and the output shaft of the lifting drive component is drivenly connected to the rotating mechanism.
[0012] In some embodiments, each of the fixing mechanisms is capable of longitudinal movement; The auxiliary installation fixture further includes multiple locking mechanisms, and each fixing mechanism is provided with at least one locking mechanism. The locking mechanism includes: A lock base is located below the fixing mechanism, and the lock base is provided with a plurality of lock grooves spaced longitudinally. A locking plate is movably disposed on the lower part of the longitudinal side of the fixing mechanism. The locking plate is movable relative to the fixing mechanism to extend into one of the locking slots to lock the fixing mechanism, or to exit the locking slot to unlock the fixing mechanism. The locking mechanism further includes a locking plate drive component, which is disposed on the fixing mechanism. The output end of the locking plate drive component is connected to the locking plate drive, and the locking plate drive component is used to drive the locking plate to move.
[0013] In some embodiments, each of the fixing mechanisms includes a base and two fixing seats arranged laterally on the base. The two fixing seats have openings on opposite sides and each forming a fixing groove. The two fixing grooves together constitute the fixing hole. Each fixing seat is movably connected to the base, and the two fixing seats can move away from or closer to each other to realize the opening and closing of the fixing hole.
[0014] In some embodiments, the auxiliary installation fixture further includes multiple roller frames, which are spaced apart longitudinally and are distributed longitudinally with the fixing mechanism. The roller frames are used to support the cylinder whose axis extends longitudinally.
[0015] As can be seen from the above technical solution, this utility model has at least the following advantages and positive effects: In this application, multiple fixing mechanisms work together to fix the position of the cylinder, preventing displacement of the cylinder during subsequent installation of the baffle plate and thus affecting the assembly effect of the baffle plate. The pressing mechanism can move longitudinally relative to the support base to extend into the cylinder fixed to the fixing mechanism until the baffle plate is pre-placed. Then, by moving the pressing component longitudinally relative to the mounting base, it pushes the tilted baffle plate to a vertical position, that is, the outer contour of the baffle plate circumferentially fits against the inner wall of the cylinder, thus pressing the baffle plate into the preset position inside the cylinder for subsequent connection and fixing operations between the baffle plate and the cylinder. In other words, the auxiliary installation fixture can play an auxiliary role in the installation process of the baffle plate to straighten the tilted baffle plate, which helps to improve assembly quality and production efficiency, reduce manual intervention and labor intensity, avoid operators being in a noise pollution environment for a long time, and reduce production safety risks. Attached Figure Description
[0016] Figure 1This is a schematic diagram of the auxiliary installation fixture in this embodiment.
[0017] Figure 2 This is a partial structural diagram of the auxiliary installation tooling in this embodiment.
[0018] Figure 3 This is a schematic diagram of the pressing mechanism in this embodiment.
[0019] Figure 4 This is a schematic diagram of the locking mechanism in this embodiment.
[0020] The annotations in the attached figures are explained as follows: 100. Cylinder body; 1. Fixing mechanism; 11. Fixing hole; 12. Base; 13. Fixing seat; 131. Fixing frame; 132. Adjusting frame; 15. Traveling drive component; 16. Lateral drive assembly; 161. Lateral drive component; 162. Drive seat; 163. Gear; 164. Lateral drive chain; 17. Auxiliary drive component; 18. Engaging assembly; 181. Socket; 182. Engaging component; 2. Support base; 3. Pressing mechanism; 31. Mounting base; 32. Pressing component; 33. Pressing drive component; 34. Connecting frame; 341. Fixed arm; 342. Telescopic arm; 35. Moving drive component; 4. Longitudinal translation drive mechanism; 41. Guide arm; 5. Rotating mechanism; 51. Base frame; 52. Rotating drive component; 6. Lifting mechanism; 61. Lifting seat; 62. Lifting drive component; 7. Locking mechanism; 71. Lock seat; 711. Lock groove; 72. Lock plate; 73. Base body; 74. Lock plate drive component; 8. Stop components; 9. Roller frame; 91. Frame body; 911. Frame main body; 912. Lifting body; 92. Rollers; 93. Hinge seat. Detailed Implementation
[0021] Typical embodiments embodying the features and advantages of this utility model will be described in detail in the following description. It should be understood that this utility model can have various variations in different embodiments, all of which do not depart from the scope of this utility model, and the descriptions and illustrations therein are for illustrative purposes only and not intended to limit this utility model.
[0022] In the description of this application, it should be understood that, in the embodiments shown in the accompanying drawings, the indications of direction or positional relationships (such as up, down, left, right, front, and back, etc.) are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. These descriptions are appropriate when these elements are in the positions shown in the accompanying drawings. If the description of the positions of these elements changes, these directional indications also change accordingly.
[0023] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the stated features. In the description of this application, "a plurality of" means two or more, unless otherwise explicitly specified.
[0024] This application provides an auxiliary installation fixture for the production of cryogenic containers.
[0025] The cryogenic container includes a cylindrical body and multiple baffles. The baffles are spaced apart along the axial direction inside the cylindrical body. The cylindrical body has a circular cross-section and is a cylindrical structure extending through both ends axially. The outer contour of each baffle is circular.
[0026] During the assembly of the baffle plate, the baffle plate is first moved to a preset position inside the cylinder. At this time, the baffle plate is placed at an angle. Then, the baffle plate is pushed to a vertical position by auxiliary installation tools, that is, the axis of the baffle plate and the axis of the cylinder are on the same straight line, so that the baffle plate is pressed into the preset position of the cylinder, so that the outer contour of the baffle plate is connected and fixed to the inner wall of the cylinder.
[0027] The preset positions here can be marked on the cylinder at axial intervals according to actual needs, such as by scribing lines.
[0028] The following detailed description, in conjunction with the accompanying drawings, describes specific embodiments of the auxiliary installation fixture of this application.
[0029] Figure 1 This is a schematic diagram of the auxiliary installation fixture in this embodiment.
[0030] refer to Figure 1The auxiliary installation fixture includes multiple fixing mechanisms 1, a support base 2, and a pressing mechanism 3. The fixing mechanisms 1 are spaced apart longitudinally, each forming a fixing hole 11. The axes of all fixing holes 11 are on the same straight line, and all fixing holes 11 are used to accommodate and fix the cylinder 100. The support base 2 is spaced apart from the fixing mechanisms 1 longitudinally. The pressing mechanism 3 is movably disposed on the side of the support base 2 facing the fixing mechanisms 1, and can move longitudinally to extend into or retract from the cylinder 100 fixed to the fixing mechanisms 1. The pressing mechanism 3 includes a mounting base 31 and a pressing member 32 disposed on the side of the mounting base 31 facing the fixing mechanisms 1. The pressing member 32 can move longitudinally relative to the mounting base 31 to push the inclined baffle plate and press it into a preset position within the cylinder 100.
[0031] In this application, multiple fixing mechanisms 1 cooperate to fix the position of the cylinder 100, preventing the cylinder 100 from shifting during the subsequent installation of the baffle plate and affecting the assembly effect of the baffle plate. The pressing mechanism 3 can move longitudinally relative to the support 2 to extend into the cylinder 100 fixed on the fixing mechanism 1, to the location where the baffle plate is pre-placed. Then, the pressing member 32 can move longitudinally relative to the mounting base 31 to push the tilted baffle plate, turning it into a vertical state. That is, the outer contour of the baffle plate fits against the inner wall of the cylinder 100 circumferentially, thus pressing the baffle plate into the preset position inside the cylinder 100 for subsequent connection and fixing operations between the baffle plate and the cylinder 100. In other words, the auxiliary installation fixture can play an auxiliary role in the installation process of the baffle plate, to straighten the tilted baffle plate, which is beneficial to improving assembly quality and production efficiency, reducing manual intervention and labor intensity, avoiding operators being in a noise pollution environment for a long time, and reducing production safety risks.
[0032] It should be noted that the longitudinal direction mentioned in this article refers to the distribution direction of the multiple fixed mechanisms 1, and the axis of the cylinder 100 fixed to the fixed mechanism 1 extends longitudinally. Meanwhile, for ease of description, the direction perpendicular to the longitudinal direction within the same horizontal plane is defined as the transverse direction.
[0033] Figure 2 This is a partial structural diagram of the auxiliary installation fixture in this embodiment.
[0034] refer to Figure 1 and Figure 2 Multiple fixing mechanisms 1 are distributed longitudinally at intervals. Optionally, each fixing mechanism 1 is movable, that is, each fixing mechanism 1 can move longitudinally to adjust its longitudinal position, thereby adjusting the supporting and fixing position of each fixing mechanism 1 on the cylinder 100, so as to improve the uniformity of the force on the cylinder 100 in the axial direction. At the same time, the above design is easy to adapt to the supporting and fixing requirements of cylinders 100 with different length dimensions, improving the versatility of the installation tooling.
[0035] Specifically, there are two fixing mechanisms 1, which are longitudinally spaced on the support surface (which can be any platform surface or ground, etc.). In this case, the two fixing mechanisms 1 can be spaced further apart longitudinally to increase the distance between them, making this distance greater than the axial length of the cylinder 100, thus facilitating the movement of the cylinder 100 to the space between the two fixing mechanisms 1; or, the two fixing mechanisms 1 can be spaced closer together longitudinally to decrease the distance between them, making this distance less than the axial length of the cylinder 100, thus enabling each fixing mechanism 1 to support the cylinder 100. The movement of the cylinder 100 can be achieved using a transfer trolley, lifting device, etc., where the transfer trolley refers to equipment such as an RGV used to carry and move the cylinder 100.
[0036] For example, the fixing mechanism 1 is disposed on a support surface, and two tracks (not shown in the figure) are provided on the support surface at a lateral interval. Each fixing mechanism 1 has a traveling wheel at each of its lateral ends. The traveling wheel is rotatable, and its axis extends laterally. The traveling wheel located at one lateral end of the fixing mechanism 1 moves in cooperation with a track to realize the longitudinal movement of the fixing mechanism 1. Specifically, each fixing mechanism 1 has a traveling wheel on both longitudinal sides at each lateral end.
[0037] Optionally, among the multiple traveling wheels provided for each fixed mechanism 1, at least one traveling wheel is provided with a traveling drive component 15. The traveling drive component 15 is connected to the corresponding traveling wheel to drive the traveling wheel to rotate and roll along the track to realize the automatic longitudinal movement of the fixed mechanism 1.
[0038] Each fixing mechanism 1 has a fixing hole 11. The axis of the fixing hole 11 extends longitudinally, and the axes of all fixing holes 11 are located on the same straight line. The inner diameter of all fixing holes 11 is consistent, and the inner diameter of all fixing holes 11 is adapted to the outer diameter of the cylinder 100, so as to accommodate and fix the cylindrical cylinder 100. At the same time, it can ensure that the cylinder 100 and the fixing hole 11 are coaxial, maintain the shape of the cylinder 100, and enable the fixing mechanism 1 to play a shaping role on the cylinder 100.
[0039] For example, each fixing mechanism 1 includes a base 12 and two fixing seats 13 arranged laterally on the base 12. The two fixing seats 13 have openings on opposite sides and each forms a fixing groove, and the two fixing grooves together form a fixing hole 11. Specifically, the traveling wheel and the traveling drive component 15 are disposed on the base 12.
[0040] Optionally, each fixing seat 13 is movably connected to the base 12, and the two fixing seats 13 can move away from each other or move closer to each other to open and close the fixing hole 11. That is, the two fixing seats 13 can move away from each other to increase the diameter of the space enclosed between the two fixing seats 13. In practical applications, since the inner diameter of the closed fixing hole 11 is adapted to the outer diameter of the cylinder 100, the above design makes the two fixing seats 13 of each fixing mechanism 1 located on the outer side of the cylinder 100 to avoid frictional interference with the cylinder 100 during the longitudinal movement of the two fixing mechanisms 1, improve the smoothness of the longitudinal movement of the fixing mechanism 1, and ensure that the outer surface of the cylinder 100 is not worn; or, the two fixing seats 13 can move closer to each other to reduce the diameter of the space enclosed between the two fixing seats 13, thereby clamping and fixing the cylinder 100.
[0041] For example, the base 12 is provided with a horizontally extending guide rail, and the bottom of each fixing seat 13 slides in cooperation with the guide rail.
[0042] Optionally, each fixing mechanism 1 includes at least one lateral movement drive assembly 16, which is used to drive the two fixing seats 13 to move closer or further apart. Specifically, a lateral movement drive assembly 16 is provided on each of the longitudinal sides of the fixing seat 13.
[0043] Specifically, each lateral movement drive assembly 16 includes two lateral movement drive members 161, two drive seats 162, two gears 163, and a lateral movement drive chain 164. The two lateral movement drive members 161 are connected and fixed to the base 12 at a lateral interval. Each lateral movement drive member 161 is correspondingly arranged at the lateral outer end of a fixed seat 13, and the lateral movement drive members 161 and the fixed seats 13 are distributed at a longitudinal interval. The two drive seats 162 are connected and fixed to the two fixed seats 13 one-to-one. The two gears 163 are correspondingly located at the output ends of the two lateral movement drive members 161, and the two gears 163 are arranged collinearly in the lateral direction, with the axis of each gear 163 extending longitudinally. A transverse drive chain 164 is wound around and meshes with two gears 163. The transverse drive chain 164 is fixedly connected to two drive seats 162. The connection point between one drive seat 162 and the transverse drive chain 164 is located above the connection point between the other drive seat 162 and the transverse drive chain 164, and these two connection points are symmetrically distributed about the midpoint of the line connecting the axes of the two gears 163. Each transverse drive component 161 drives the corresponding gear 163 to rotate, and the two gears 163 rotate synchronously and in the same direction, thereby causing the transverse drive chain 164 to rotate around the two gears 163. This causes the two drive seats 162 to move closer to or further away from each other, enabling synchronous transverse movement of the two fixed seats 13.
[0044] Optionally, the fixing mechanism 1 may further include two auxiliary drive components 17, which are arranged one-to-one with the two fixed seats 13. Each auxiliary drive component 17 is arranged laterally, and its output shaft is connected and fixed to the corresponding fixed seat 13. The end opposite to the output end is connected and fixed to the base 12. Each auxiliary drive component 17 drives the corresponding fixed seat 13 to move laterally relative to the base 12 by extending and retracting its output shaft. This design can cooperate with the above-mentioned lateral movement drive assembly 16 to improve the stability of the lateral movement of the fixed seat 13.
[0045] Each fixed base 13 includes an adjustment bracket 132 and a fixed bracket 131.
[0046] The adjusting frame 132 slides on the guide rail on the base 12, and the fixed frame 131 is located on the inner side of the adjusting frame 132 laterally. Specifically, the two adjusting frames 132 are distributed laterally on the base 12. At this time, the output end of the auxiliary drive component 17 is connected to the adjusting frame 132 of the corresponding fixed seat 13, and the end opposite to the output end is located at the interval between the two adjusting frames 132 and is connected and fixed to the base 12. The lateral drive component 161 and the drive seat 162 of the lateral drive assembly 16 are arranged corresponding to the adjusting frame 132.
[0047] Each fixing bracket 131 is spaced above the base 12 to avoid interference with the auxiliary drive component 17. A fixing groove is formed on each fixing bracket 131. Optionally, the fixing bracket 131 and the adjusting bracket 132 are vertically and vertically connected, allowing the fixing bracket 131 to rise or fall relative to the adjusting bracket 132, thus making the height position of the fixing bracket 131 adjustable, and consequently, the height position of the center of the fixing hole 11 adjustable.
[0048] For example, the fixing mechanism 1 further includes two sliding components, with a sliding component provided between the adjusting frame 132 and the fixing frame 131 of each fixing seat 13. Specifically, each sliding component includes a slide rail and a slider. The slide rail is located on the lateral inner side of the adjusting frame 132 and extends vertically. The slider is located on the fixing frame 131 and slides in cooperation with the slide rail. Optionally, each sliding component further includes a sliding drive component, which is drivenly connected to the slider or the fixing frame 131 to provide power for the lifting and lowering action of the fixing frame 131, thereby automating the lifting and lowering of the lower fixing frame 131.
[0049] Optionally, each fixing mechanism 1 may further include a locking assembly 18, which includes a locking seat 181 and a locking member 182. The locking seat 181 is located at the top of the inner lateral end of one of the fixing seats 13, and the locking seat 181 has an opening on the side facing the other fixing seat 13 forming a locking groove. The locking member 182 is located at the top of the inner lateral end of the other fixing seat 13 and protrudes inward from the fixing seat 13 in the lateral direction. The locking member 182 can extend into the locking groove and engage with the locking groove as the fixing seat 13 moves laterally, so that the two fixing seats 13 are connected into a whole, avoiding longitudinal shaking of each fixing seat 13 during the assembly of the baffle plate, which is beneficial to improving the structural stability of the fixing mechanism 1 and improving the fixing support stability of the cylinder 100; or, the locking member 182 can be disengaged from the locking groove as the fixing seat 13 moves laterally.
[0050] refer to Figure 1 The support base 2 and the fixing mechanism 1 are distributed longitudinally at intervals on the support surface. The number of support bases 2 can be one or multiple ones arranged longitudinally at intervals.
[0051] The pressing mechanism 3 is movably disposed on the side of the support base 2 facing the fixing mechanism 1. The pressing mechanism 3 can move longitudinally to extend into or retract from the cylinder 100 fixed on the fixing mechanism 1. Optionally, the auxiliary installation fixture also includes a longitudinal movement drive mechanism 4, which is disposed on the support base 2. The longitudinal movement drive mechanism 4 is used to drive the pressing mechanism 3 to move longitudinally, so that the pressing mechanism 3 can move to various preset positions on the cylinder 100 to perform the pressing operation of the baffle plate.
[0052] For example, the longitudinal movement drive mechanism 4 includes multiple guide arms 41, each extending longitudinally, and all guide arms 41 are sequentially sleeved together. Of all the guide arms 41, the outermost guide arm 41 is fixedly connected to the support base 2. The two sleeved guide arms 41 are slidably engaged, wherein the inner guide arm 41 can move longitudinally toward the fixing mechanism 1. In the above design, by causing the two sleeved guide arms 41 to slide relative to each other to unfold or retract, it can be ensured that the maximum longitudinal dimension of the multiple guide arms 41 when unfolded meets the assembly requirements of the wave deflector, while having the minimum longitudinal dimension when retracted reduces the installation space they occupy.
[0053] Optionally, the longitudinal drive mechanism 4 further includes multiple longitudinal drive components. Each pair of guide arms 41, arbitrarily nested together, is correspondingly provided with a longitudinal drive component. The output end of each longitudinal drive component is connected to one of the guide arms 41, and the end of the longitudinal drive component opposite to its output end is connected to the other guide arm 41. The longitudinal drive component is used to drive the inner guide arm 41 to move longitudinally relative to the outer guide arm 41. In practical applications, the longitudinal dimension of the overall structure composed of multiple guide arms 41 can be adjusted by controlling the opening and closing of each longitudinal drive component, allowing the pressing mechanism 3 to move to various preset positions on the cylinder 100.
[0054] Figure 3 This is a schematic diagram of the pressing mechanism 3 in this embodiment.
[0055] refer to Figure 1 and Figure 3 The pressing mechanism 3 includes a mounting base 31 and a pressing member 32 disposed on the side of the mounting base 31 facing the fixing mechanism 1.
[0056] The mounting base 31 is connected to the end of the longitudinal drive mechanism 4 facing the fixing mechanism 1. Specifically, the mounting base 31 is connected to the end of the innermost guide arm 41 facing the fixing mechanism 1.
[0057] Optionally, the pressing component 32 can move longitudinally relative to the mounting base 31. Since the baffle plate transported into the cylinder 100 is in an inclined state, that is, the longitudinal distance between one end of the baffle plate and the other end of the cylinder 100 facing the support base 2 is inconsistent, after the pressing mechanism 3 is moved close to the baffle plate by the longitudinal movement driving mechanism 4, the above design achieves fine adjustment of the position of the pressing component 32 in the longitudinal direction by moving the pressing component 32 relative to the mounting base 31, so as to push the inclined baffle plate to straighten the baffle plate and press the baffle plate into the preset position in the cylinder 100. The operation is convenient and simple.
[0058] Optionally, the pressing mechanism 3 further includes a pressing drive 33, which is mounted on the mounting base 31. The output shaft of the pressing drive 33 is driven to connect with the pressing component 32, and the pressing drive 33 is used to drive the pressing component 32 to move longitudinally.
[0059] Optionally, the pressing component 32 is movably disposed on the mounting base 31. The pressing component 32 can also move relative to the mounting base 31 to approach or move away from the center of the mounting base 31, so as to adapt to the pushing operation at different radial positions on the wave deflector, thereby improving the versatility and flexibility of the pressing mechanism 3.
[0060] Exemplarily, the pressing mechanism 3 further includes a connecting frame 34, which is disposed on the side of the mounting base 31 facing the fixing mechanism 1. The connecting frame 34 includes a fixed arm 341 and a telescopic arm 342. The fixed arm 341 is fixedly connected to the mounting base 31, and the telescopic arm 342 is slidably engaged with the fixed arm 341. The pressing member 32 is movably disposed on the telescopic arm 342 and can move longitudinally relative to the telescopic arm 342. By allowing the telescopic arm 342 to slide relative to the fixed arm 341 along the length direction of the fixed arm 341, the position of the pressing member 32 relative to the fixed arm 341 can be adjusted to accommodate pushing operations at different radial positions on the wave deflector, thus improving the versatility and flexibility of the pressing mechanism 3.
[0061] Specifically, the fixed arm 341 is arranged on the axis of symmetry of the mounting base 31. The fixed arm 341 is sleeved on the telescopic arm 342, which can slide relative to the fixed arm 341 along its length direction to extend or shorten the length of the connecting frame 34, so that the pressing member 32 moves closer to or further away from the fixed arm 341. The two ends of the telescopic arm 342 along its length direction are a first end and a second end, respectively. The second end extends into the fixed arm 341, and the first end of the telescopic arm 342 extends out of the fixed arm 341 from one end along its length direction and protrudes outward from the periphery of the mounting base 31 for mounting the pressing drive member 33. This ensures that both the pressing drive member 33 and the pressing member 32 are located outside the periphery of the mounting base 31 to avoid frictional interference between the telescopic arm 342 and the mounting base 31 during the sliding process of the telescopic arm 342 relative to the fixed arm 341.
[0062] Specifically, the pressing drive 33 is connected and fixed to the side of the telescopic arm 342 away from the pressing member 32, and the output shaft of the pressing drive 33 passes through the telescopic arm 342 longitudinally to be connected and fixed to the pressing member 32.
[0063] Optionally, the second end of the telescopic arm 342 is confined to the fixed arm 341 to prevent the telescopic arm 342 from slipping off the fixed arm 341.
[0064] Optionally, the pressing mechanism 3 may further include a movable drive component 35, which is mounted on the mounting base 31. The output end of the movable drive component 35 is drivenly connected to the pressing component 32, and the movable drive component 35 is used to drive the pressing component 32 closer to or further away from the center of the mounting base 31. Specifically, the movable drive component 35 is located inside the connecting frame 34, and its output shaft is fixedly connected to the telescopic arm 342, while its end facing away from the output shaft is fixedly connected to the fixed arm 341. The movable drive component 35 is used to drive the telescopic arm 342 to slide relative to the fixed arm 341.
[0065] Optionally, the auxiliary installation fixture also includes a rotating mechanism 5, which is located between the driving end of the longitudinal movement driving mechanism 4 and the pressing mechanism 3. The rotating mechanism 5 is driven to connect with the pressing mechanism 3. The rotating mechanism 5 is used to drive the pressing mechanism 3 to rotate, so as to adjust the circumferential position of the pressing component 32, so that the pressing component 32 can be located at different positions along the circumference of the baffle plate. This is beneficial to realize the pressing operation of the baffle plate in the circumferential direction and improves the flexibility and versatility of the auxiliary installation fixture.
[0066] For example, the rotating mechanism 5 includes a base frame 51 and a rotating drive member 52. The base frame 51 is arranged at the driving end of the longitudinal driving mechanism 4, and the rotating drive member 52 is disposed on the base frame 51. The output end of the rotating drive member 52 extends longitudinally, and the rotating drive member 52 is driven to connect with the mounting base 31. The rotating drive member 52 is used to drive the pressing mechanism 3 to rotate.
[0067] Specifically, the rotating mechanism 5 also includes two rotating drive wheels and a rotating drive chain. The two rotating drive wheels are distributed laterally and are rotatably connected to the base frame 51. The rotating drive component 52 is driven by one of the rotating drive wheels, and the other rotating drive wheel is fixedly connected to the mounting base 31. The rotating drive chain is wound around the two rotating drive wheels and meshes with the two rotating drive wheels.
[0068] Optionally, the auxiliary installation fixture also includes a lifting mechanism 6, which is located between the drive end of the longitudinal drive mechanism 4 and the rotating mechanism 5. The lifting mechanism 6 is used to drive the rotating mechanism 5 and the pressing mechanism 3 to lift and lower, so as to adjust the height position of the rotation center of the pressing mechanism 3, so that the rotation center of the pressing mechanism 3 can be coaxial with the cylinder 100 fixed on the fixing mechanism 1.
[0069] For example, the lifting mechanism 6 includes a lifting seat 61 and a lifting drive member 62. The lifting seat 61 is vertically slidably engaged with the side of the rotating mechanism 5 opposite to the pressing mechanism 3. The lifting drive member 62 is disposed on the lifting seat 61, and the output shaft of the lifting drive member 62 is drivenly connected to the rotating mechanism 5. Specifically, the lifting seat 61 is vertically slidably engaged with the base frame 51, and the lifting drive member 62 is drivenly connected to the base frame 51.
[0070] refer to Figure 1 The auxiliary installation fixture also includes multiple locking mechanisms 7. Each fixing mechanism 1 is provided with at least one locking mechanism 7. The locking mechanism 7 is used to lock the fixing mechanism 1 in the longitudinal direction.
[0071] In this embodiment, each fixing mechanism 1 has a locking mechanism 7 at both ends of the transverse side on the longitudinal side, which helps to improve the stability of the fixing mechanism 1.
[0072] Figure 4 This is a schematic diagram of the locking mechanism 7 in this embodiment.
[0073] refer to Figure 1 , Figure 2 and Figure 4 The locking mechanism 7 includes a lock base 71 and a lock plate 72.
[0074] The lock seat 71 is located below the fixing mechanism 1. Specifically, the lock seat 71 is located on the support surface, and the lock seat 71 and the track are distributed laterally at intervals. The base 12 of each fixing mechanism 1 has a relief groove with a bottom opening for accommodating the lock seat 71. Multiple connectors are spaced through the lock seat 71 and the support surface to connect and fix the lock seat 71 to the support surface.
[0075] The lock base 71 is provided with a plurality of lock grooves 711 spaced longitudinally. Specifically, the top of the lock groove 711 is open and the lock groove 711 passes through both sides of the lock base 71 laterally.
[0076] The locking plate 72 is movably disposed on the lower part of the longitudinal side of the fixing mechanism 1. The locking plate 72 can move relative to the fixing mechanism 1 to extend into one of the locking grooves 711 to lock the fixing mechanism 1, or to exit the locking groove 711 to unlock the fixing mechanism 1.
[0077] For example, the locking mechanism 7 further includes a seat 73, which is fixed to the lower part of the longitudinal side of the base 12, and the locking plate 72 slides vertically with the seat 73. Specifically, a guide groove is formed on the seat 73, the locking plate 72 is accommodated in the guide groove and slides with the seat 73, and the bottom of the guide groove is open, so that the locking plate 72 can extend out from the bottom opening of the guide groove and into the locking groove 711.
[0078] Optionally, the locking mechanism 7 further includes a locking plate drive member 74, which is mounted on the fixing mechanism 1. The output end of the locking plate drive member 74 is drivenly connected to the locking plate 72. The locking plate drive member 74 is used to drive the locking plate 72 to move, thereby realizing the automatic locking or unlocking of the fixing mechanism 1. Specifically, the locking plate drive member 74 is fixedly connected to the top of the base 73, and the output shaft of the locking plate drive member 74 extends vertically into the guide groove on the base 73 and is drivenly connected to the locking plate 72.
[0079] Optionally, the auxiliary installation fixture also includes multiple stop members 8. At least one stop member 8 is provided on each longitudinal side of each fixing mechanism 1. The stop members 8 are connected and fixed to the support surface. The longitudinal spacing between the stop members 8 on both sides of the fixing mechanism 1 is greater than the longitudinal dimension of the fixing mechanism 1. Each stop member 8 is used to abut against one longitudinal side of the fixing mechanism 1. That is, the two stop members 8 cooperate to limit the range of movement of the fixing mechanism 1 in the longitudinal direction. Specifically, a stop member 8 is provided at each longitudinal end of each lock seat 71. Each stop member 8 is located on one transverse side of the lock seat 71, and the projection of each stop member 8 in the transverse direction falls on the corresponding lock seat 71.
[0080] For example, among all the stop members 8 provided for the same fixing mechanism 1, each stop member 8 is inclined from top to bottom along the longitudinal direction toward the side of the fixing mechanism 1, and the inclined surface is used to abut against the fixing mechanism 1. In this design, by stopping the fixing mechanism 1 with the inclined surface, the horizontal force when the fixing mechanism 1 moves longitudinally can be dispersed, which plays a buffering role on the fixing mechanism 1 and reduces the instantaneous impact when the fixing mechanism 1 stops.
[0081] refer to Figure 1 Optionally, the auxiliary installation fixture also includes multiple roller frames 9, which are distributed longitudinally at intervals and are longitudinally distributed with the fixing mechanism 1. The roller frames 9 are used to support the cylinder 100 whose axis extends longitudinally. This design ensures that the cylinder 100 is still supported even when the fixing mechanism 1 is not clamping or fixing it, facilitating the loading and unloading of the cylinder 100.
[0082] Specifically, there are two roller frames 9, which are arranged longitudinally between the two fixed mechanisms 1. The gap between the two roller frames 9 can be used for the transfer trolley to pass through, so as to facilitate the loading or unloading of the cylinder 100 by the transfer trolley.
[0083] The roller frame 9 is set on the bearing surface, which can be the ground or any other platform surface. The bearing surface is either lower than or flush with the support surface in the vertical direction.
[0084] refer to Figure 1 and Figure 2 The roller frame 9 includes a frame body 91 and two rollers 92. The frame body 91 is mounted on a bearing surface. The two rollers 92 are spaced laterally at the top of the frame body 91 to support the cylinder 100. Each roller 92 is rotatable relative to the frame body 91, thereby driving the cylinder 100 to rotate around its axis.
[0085] Optionally, the frame 91 includes a frame body 911 and a lifting body 912. The lifting body 912 is movably mounted on the top of the frame body 911, and two rollers 92 are laterally spaced on the top of the frame body 911. The lifting body 912 can move up and down relative to the frame body 911 to adjust the height of the rollers 92, thereby raising and lowering the cylinder 100. This allows the cylinder 100 to detach from the transfer trolley or descend onto the transfer trolley, facilitating the conversion of the cylinder 100 between the roller frame 9 and the transfer trolley, and also enabling the cylinder 100 to be height-adjustable. Furthermore, the lifting body 912 can move up and down relative to the frame body 911 to adjust the height of the rollers 92, thereby raising and lowering the cylinder 100. This ensures that the axis of the cylinder 100 is collinear with the axis of the fixing hole 11 of the fixing mechanism 1, facilitating the clamping and fixing operation of the cylinder 100 by the fixing mechanism 1, or facilitating the conversion of the cylinder 100 between the roller frame 9 and the fixing mechanism 1.
[0086] Specifically, the roller frame 9 also includes a transmission component, which is located on the frame body 911 and the output shaft of the transmission component is connected to the bottom of the lifting body 912. The transmission component is used to drive the lifting body 912 to rise and fall, which is beneficial to realizing the automation of the roller frame 9.
[0087] For example, the roller frame 9 also includes two hinge seats 93, which are arranged laterally at the top of the lifting body 912. Two rollers 92 are hinged to the two hinge seats 93 in a corresponding manner. The axis of each roller 92 extends longitudinally, and each roller 92 can rotate relative to the hinge seat 93.
[0088] As can be seen from the above technical solution, this utility model has at least the following advantages and positive effects: In this application, multiple fixing mechanisms work together to fix the position of the cylinder, preventing displacement of the cylinder during subsequent installation of the baffle plate and thus affecting the assembly effect of the baffle plate. The pressing mechanism can move longitudinally relative to the support base to extend into the cylinder fixed to the fixing mechanism until the baffle plate is pre-placed. Then, by moving the pressing component longitudinally relative to the mounting base, it pushes the tilted baffle plate to a vertical position, that is, the outer contour of the baffle plate circumferentially fits against the inner wall of the cylinder, thus pressing the baffle plate into the preset position inside the cylinder for subsequent connection and fixing operations between the baffle plate and the cylinder. In other words, the auxiliary installation fixture can play an auxiliary role in the installation process of the baffle plate to straighten the tilted baffle plate, which helps to improve assembly quality and production efficiency, reduce manual intervention and labor intensity, avoid operators being in a noise pollution environment for a long time, and reduce production safety risks.
[0089] Furthermore, the pressing component is movably mounted on the mounting base, and the pressing component can also move relative to the mounting base to approach or move away from the center of the mounting base, so as to adapt to the pushing operation at different radial positions on the baffle plate, thereby improving the versatility and flexibility of the pressing mechanism.
[0090] Furthermore, the auxiliary installation fixture also includes a rotating mechanism, which is located between the drive end of the longitudinal movement drive mechanism and the pressing mechanism. The rotating mechanism is driven to connect with the pressing mechanism and is used to drive the pressing mechanism to rotate, thereby adjusting the circumferential position of the pressing component. This allows the pressing component to be positioned at different circumferential positions of the baffle plate, which is beneficial for achieving the pressing operation of the baffle plate in the circumferential direction and improves the flexibility and versatility of the auxiliary installation fixture.
[0091] Although the present invention has been described with reference to several typical embodiments, it should be understood that the terminology used is descriptive and exemplary, and not restrictive. Since the present invention can be embodied in many forms without departing from the spirit or essence of the invention, it should be understood that the above embodiments are not limited to any of the foregoing details, but should be interpreted broadly within the spirit and scope defined by the appended claims. Therefore, all variations and modifications falling within the scope of the claims or their equivalents should be covered by the appended claims.
Claims
1. An auxiliary installation fixture for installing a baffle plate into a cylinder, characterized in that, The auxiliary installation fixtures include: Multiple fixing mechanisms are distributed longitudinally at intervals, each fixing mechanism having a fixing hole, the axes of all the fixing holes being located on the same straight line, and all the fixing holes being used to accommodate and fix the cylinder; The support base is distributed longitudinally at intervals from the fixing mechanism; A pressing mechanism is movably disposed on the side of the support seat facing the fixing mechanism. The pressing mechanism is capable of moving longitudinally to extend into or retract from the cylinder fixed to the fixing mechanism. The pressing mechanism includes a mounting seat and a pressing member disposed on the side of the mounting seat facing the fixing mechanism. The pressing member is capable of moving longitudinally relative to the mounting seat to push the inclined baffle plate and press the baffle plate into a preset position inside the cylinder.
2. The auxiliary installation fixture according to claim 1, characterized in that, The pressing member is movably disposed on the mounting base, and the pressing member is movable relative to the mounting base to move closer to or further away from the center of the mounting base.
3. The auxiliary installation fixture according to claim 2, characterized in that, The pressing mechanism includes a connecting frame disposed on the side of the mounting base facing the fixing mechanism; the connecting frame includes a fixed arm and a telescopic arm, the fixed arm being fixedly connected to the mounting base, the telescopic arm being slidably engaged with the fixed arm, the pressing member being movably disposed on the telescopic arm and capable of longitudinal movement relative to the telescopic arm, wherein the telescopic arm is capable of sliding along the length direction of the fixed arm to adjust the position of the pressing member relative to the fixed arm; and / or, The pressing mechanism includes a moving drive component, which is disposed on the mounting base. The output end of the moving drive component is connected to the pressing component for driving the pressing component to move closer to or away from the center of the mounting base.
4. The auxiliary installation fixture according to claim 1, characterized in that, The pressing mechanism further includes a pressing drive component, which is disposed on the mounting base. The output shaft of the pressing drive component is drivenly connected to the pressing component, and the pressing drive component is used to drive the pressing component to move longitudinally.
5. The auxiliary installation fixture according to claim 1, characterized in that, The auxiliary installation fixture also includes a longitudinal movement drive mechanism, which is mounted on the support base and is used to drive the pressing mechanism to move longitudinally. The auxiliary installation fixture also includes a rotating mechanism, which is located between the drive end of the longitudinal movement drive mechanism and the pressing mechanism. The rotating mechanism is drivenly connected to the pressing mechanism and is used to drive the pressing mechanism to rotate.
6. The auxiliary installation fixture according to claim 5, characterized in that, The longitudinal movement drive mechanism includes a plurality of guide arms that are sequentially nested together, each guide arm extending longitudinally; of all the guide arms, the outermost guide arm is connected and fixed to the support base; two guide arms that are nested together slide in cooperation, wherein the inner guide arm is capable of moving longitudinally toward the fixing mechanism; The longitudinal movement drive mechanism further includes multiple longitudinal movement drive components. Two guide arms that are arbitrarily nested together are respectively provided with one longitudinal movement drive component. The output end of the longitudinal movement drive component is connected to one of the guide arms, and the end of the longitudinal movement drive component opposite to its output end is connected to the other guide arm.
7. The auxiliary installation fixture according to claim 5, characterized in that, The auxiliary installation fixture also includes a lifting mechanism, which is located between the drive end of the longitudinal movement drive mechanism and the rotation mechanism; The lifting mechanism includes a lifting seat and a lifting drive component. The lifting seat and the side of the rotating mechanism opposite to the pressing mechanism are vertically slidably engaged. The lifting drive component is disposed on the lifting seat, and the output shaft of the lifting drive component is drivenly connected to the rotating mechanism.
8. The auxiliary installation fixture according to claim 1, characterized in that, Each of the aforementioned fixing mechanisms is capable of moving longitudinally; The auxiliary installation fixture further includes multiple locking mechanisms, and each fixing mechanism is provided with at least one locking mechanism. The locking mechanism includes: A lock base is located below the fixing mechanism, and the lock base is provided with a plurality of lock grooves spaced longitudinally. A locking plate is movably disposed on the lower part of the longitudinal side of the fixing mechanism. The locking plate is movable relative to the fixing mechanism to extend into one of the locking slots to lock the fixing mechanism, or to exit the locking slot to unlock the fixing mechanism. The locking mechanism further includes a locking plate drive component, which is disposed on the fixing mechanism. The output end of the locking plate drive component is connected to the locking plate drive, and the locking plate drive component is used to drive the locking plate to move.
9. The auxiliary installation fixture according to claim 1, characterized in that, Each of the fixing mechanisms includes a base and two fixing seats arranged laterally on the base. The two fixing seats have openings on opposite sides to form fixing grooves, and the two fixing grooves together constitute the fixing hole. Each fixing seat is movably connected to the base, and the two fixing seats can move away from or closer to each other to realize the opening and closing of the fixing hole.
10. The auxiliary installation fixture according to claim 1, characterized in that, The auxiliary installation fixture also includes multiple roller frames, which are distributed longitudinally at intervals, and the roller frames and the fixing mechanism are distributed longitudinally. The roller frames are used to support the cylinder whose axis extends longitudinally.