A positioning tool for processing an instrument panel combination switch shroud assembly
Patent Information
- Application Number
- CN202522644640.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-13
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-13
AI Technical Summary
[0003]本实用新型的目的在于提供一种加工仪表板组合开关护罩总成的定位工装,以解决现有技术在生产不同型号产品时,要求工件以特定的不同角度倾斜摆放,以获得最佳的刀具接近性或加工视线,固定角度的工装无法满足这种工艺优化需求的技术问题
[0010]本实用新型的优点在于:通过在支撑板上均布若干个定位孔,并在定位孔内通过锁定结构设有仿形定位座,配合压紧部及用于调节支撑板翻转角度的调节组件,实现根据加工工艺要求将支撑板调整至最合适的倾斜角度,使得工件加工姿态可以灵活优化,例如将钻孔面调整为垂直状态以提高钻孔精度,或为操作者提供更佳视野,从而提升加工质量与效率。
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Figure CN224897150U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of automotive interior component positioning tooling technology, specifically to a positioning tooling for machining instrument panel combination switch cover assembly. Background Technology
[0002] The dashboard combination switch cover assembly is a crucial component in automotive interiors. It typically features complex curved contours and numerous holes and slots requiring machining. During processing, such as drilling, milling, laser cutting, or inspection, precise and stable positioning and clamping of the cover assembly are essential. Currently, the industry primarily uses dedicated fixed tooling for positioning such irregularly shaped curved workpieces. A single tooling set is usually designed for a single, specific model of cover assembly, with a fixed, non-replaceable positioning seat and relatively fixed clamping positions and angles. However, with the rapid updates and replacements of automotive models, the production of different models requires workpieces to be tilted at specific angles to achieve optimal tool access or machining visibility. Fixed-angle tooling cannot meet these process optimization needs. Summary of the Invention
[0003] The purpose of this utility model is to provide a positioning fixture for machining instrument panel combination switch cover assembly, so as to solve the technical problem that when producing different models of products, the workpiece is required to be tilted at a specific angle to obtain the best tool accessibility or machining line of sight. Fixtures with fixed angles cannot meet the needs of this process optimization.
[0004] A positioning fixture for machining an instrument panel combination switch cover assembly includes a fixture base and a support plate hinged to the fixture base. The support plate has a plurality of positioning holes evenly distributed therein. A contour positioning seat is provided in the positioning holes by means of a locking structure. The contour positioning seat matches the contour of the instrument panel combination switch cover assembly to be machined. The top of the contour positioning seat is provided with a pressing part for positioning the instrument panel combination switch cover assembly on the contour positioning seat. The fixture also includes an adjustment component for adjusting the flip angle of the support plate.
[0005] Preferably, the locking structure is a fastening bolt, and the side end of the support plate has a threaded hole that extends to the positioning hole. The fastening bolt is threaded into the threaded hole and abuts against the contour positioning seat.
[0006] Preferably, the clamping part includes a support rod and a clamping rod. The support rod is fixedly mounted on the contour positioning seat, and the top of the support rod is externally threaded. The clamping rod is threaded onto the top of the support rod and positioned by a locking nut.
[0007] Preferably, the lower end face of the clamping rod is provided with a pad, which mates with the surface of the instrument panel combination switch cover assembly to be processed, and the pad is made of flexible material.
[0008] Preferably, the adjusting assembly includes a lead screw, a moving rod, and a connecting rod. The lead screw is rotatably mounted on the tooling base, the moving rod is threaded onto the lead screw, the tooling base is provided with a slide rod, the moving rod is slidably mounted on the slide rod, one end of the connecting rod is hinged to the moving rod, and the other end of the connecting rod is hinged to the support plate.
[0009] Preferably, the lower end of the tooling base where it is hinged to the support plate is provided with a cavity, and the end of the lead screw passes through the cavity and is coaxially mounted with a handwheel.
[0010] The advantages of this utility model are as follows: by evenly distributing a number of positioning holes on the support plate, and by providing a contour positioning seat in the positioning holes through a locking structure, in conjunction with the clamping part and the adjusting component for adjusting the flipping angle of the support plate, the support plate can be adjusted to the most suitable tilt angle according to the processing requirements, so that the workpiece processing posture can be flexibly optimized. For example, the drilling surface can be adjusted to a vertical state to improve drilling accuracy, or to provide the operator with a better field of vision, thereby improving processing quality and efficiency. Attached Figure Description
[0011] Figure 1 This is a schematic diagram of the structure of this utility model.
[0012] Figure 2 This is a schematic diagram of the assembly of the clamping part and the contour positioning seat in this utility model.
[0013] Figure 3 This is a schematic diagram of the assembly of the support plate and the adjustment component in this utility model.
[0014] Figure 4 This is a schematic diagram of the support plate in this utility model.
[0015] Among them, 1-tool base; 2-support plate; 3-positioning hole; 4-contour positioning seat; 5-fastening bolt; 6-support rod; 7-pressure rod; 8-pad block; 9-lead screw; 10-moving rod; 11-connecting rod; 12-slide rod; 13-handwheel. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0017] like Figures 1 to 4As shown, a positioning fixture for machining an instrument panel combination switch cover assembly includes a fixture base 1 and a support plate 2 hinged to the fixture base 1. The support plate 2 has a plurality of positioning holes 3 evenly distributed on it. A contour positioning seat 4 is provided in the positioning holes 3 through a locking structure. The contour positioning seat 4 matches the contour of the instrument panel combination switch cover assembly to be machined. The top of the contour positioning seat 4 is provided with a pressing part for positioning the instrument panel combination switch cover assembly on the contour positioning seat 4. It also includes an adjustment component for adjusting the flip angle of the support plate 2. In order to achieve the universality of tooling, several positioning holes 3 are evenly distributed on the working surface of the support plate 2. These positioning holes 3 form a standard installation matrix. The contour positioning seat 4 is precisely manufactured according to the bottom contour of the instrument panel combination switch cover assembly to be processed. Its bottom fits with the positioning holes 3. The contour positioning seat 4 is inserted into the selected positioning hole 3 and fixed by the locking structure. The positioning reference installation for this model of workpiece can be completed quickly. By installing contour positioning seats 4 of different shapes in different positioning holes 3, or changing the installation position of the same set of contour positioning seats 4, and with the clamping part, this tooling can adapt to various protective cover assembly products of different shapes and sizes. Finally, with the adjustment component, the rotation angle of the support plate 2 can be adjusted to achieve the most suitable tilt angle of the support plate 2 according to the processing requirements.
[0018] In this embodiment, the locking structure is a fastening bolt 5. The side end of the support plate 2 is provided with a threaded hole that extends to the positioning hole 3. The fastening bolt 5 is threaded into the threaded hole and abuts against the contour positioning seat 4. Tightening and loosening can be done simply by rotating the fastening bolt 5 with an ordinary wrench. The operation is very quick and helps to improve the changeover speed.
[0019] In this embodiment, the clamping part includes a support rod 6 and a clamping rod 7. The support rod 6 is fixedly mounted on the contour positioning seat 4. The top of the support rod 6 is externally threaded. The clamping rod 7 is threaded onto the top of the support rod 6 and positioned by a locking nut. The clamping height is adjustable, which is compatible with clamping points of different heights on the same workpiece or with size differences between different workpieces, making it more adaptable.
[0020] In this embodiment, a pad 8 is provided on the lower end face of the clamping rod 7. The pad 8 cooperates with the surface of the instrument panel combination switch cover assembly to be processed. The pad 8 is made of flexible material. The flexible pad 8 can prevent the clamping rod 7 from directly contacting the workpiece surface, thus completely eliminating the risk of indentation or scratching the workpiece.
[0021] In this embodiment, the adjustment assembly includes a lead screw 9, a moving rod 10, and a connecting rod 11. The lead screw 9 is rotatably mounted on the tooling base 1, and the moving rod 10 is threaded onto the lead screw 9. A sliding rod 12 is provided on the tooling base 1, and the moving rod 10 is slidably mounted on the sliding rod 12. One end of the connecting rod 11 is hinged to the moving rod 10, and the other end of the connecting rod 11 is hinged to the support plate 2. The rotation of the lead screw 9, which has a self-locking function, will drive the moving rod 10 to move along the direction of the sliding rod 12, and then drive the support plate 2 to rotate at a fixed angle via the connecting rod 11.
[0022] In this embodiment, the lower end of the tooling base 1 that is hinged to the support plate 2 is provided with a cavity. The end of the lead screw 9 passes through the cavity and is coaxially mounted with a handwheel 13. The operator can stand on the side of the tooling and conveniently apply force to rotate the handwheel 13, making the operation comfortable and effortless.
[0023] Based on the above, this utility model provides a plurality of positioning holes 3 evenly distributed on the support plate 2, and a contour positioning seat 4 is provided in the positioning holes 3 through a locking structure. With the cooperation of the pressing part and the adjusting component for adjusting the flipping angle of the support plate 2, the support plate 2 can be adjusted to the most suitable tilt angle according to the processing requirements, so that the workpiece processing posture can be flexibly optimized. For example, the drilling surface can be adjusted to a vertical state to improve drilling accuracy, or to provide the operator with a better field of vision, thereby improving processing quality and efficiency.
[0024] As is known from common technical knowledge, this utility model can be implemented through other embodiments that do not depart from its spirit or essential characteristics. Therefore, the disclosed embodiments described above are merely illustrative in all respects and are not the only ones. All modifications within the scope of this utility model or its equivalents are included in this utility model.
Claims
1. A positioning fixture for machining a combination switch cover assembly for an instrument panel, comprising a fixture base (1) and a support plate (2) hinged to the fixture base (1), characterized in that, The support plate (2) has a plurality of positioning holes (3) evenly distributed on it. A contour positioning seat (4) is provided in the positioning hole (3) through a locking structure. The contour positioning seat (4) matches the outline of the instrument panel combination switch cover assembly to be processed. The top of the contour positioning seat (4) is provided with a pressing part for positioning the instrument panel combination switch cover assembly on the contour positioning seat (4). It also includes an adjustment component for adjusting the flip angle of the support plate (2).
2. The positioning fixture for machining the instrument panel combination switch cover assembly according to claim 1, characterized in that: The locking structure is a fastening bolt (5). The side end of the support plate (2) is provided with a threaded hole. The threaded hole extends to the positioning hole (3). The fastening bolt (5) is threaded into the threaded hole and abuts against the contour positioning seat (4).
3. The positioning fixture for machining the instrument panel combination switch cover assembly according to claim 1, characterized in that: The clamping part includes a support rod (6) and a clamping rod (7). The support rod (6) is fixedly mounted on the contour positioning seat (4). The top of the support rod (6) is externally threaded. The clamping rod (7) is threaded onto the top of the support rod (6) and positioned by a locking nut.
4. The positioning fixture for machining the instrument panel combination switch cover assembly according to claim 3, characterized in that: The lower end face of the clamping rod (7) is provided with a pad (8), which is in contact with the surface of the instrument panel combination switch cover assembly to be processed. The pad (8) is made of flexible material.
5. The positioning fixture for machining the instrument panel combination switch cover assembly according to claim 1, characterized in that: The adjustment assembly includes a lead screw (9), a moving rod (10), and a connecting rod (11). The lead screw (9) is rotatably mounted on the tooling base (1). The moving rod (10) is threaded onto the lead screw (9). The tooling base (1) is provided with a sliding rod (12). The moving rod (10) is slidably mounted on the sliding rod (12). One end of the connecting rod (11) is hinged to the moving rod (10), and the other end of the connecting rod (11) is hinged to the support plate (2).
6. The positioning fixture for machining the instrument panel combination switch cover assembly according to claim 5, characterized in that: The lower end of the tooling base (1) that is hinged to the support plate (2) is provided with a cavity, and the end of the lead screw (9) passes through the cavity and is coaxially mounted with a handwheel (13).