A workbench for valve assembly machining

CN224897177UActive Publication Date: 2026-10-27HANGZHOU DUMEITUO MASCH CO LTD
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Patent Information

Application Number
CN202522396991.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-11-12
Publication Date
2026-10-27
Estimated Expiration
2035-11-12

AI Technical Summary

Technical Problem

[0003]现有的工作台由台板下方支撑腿以及顶部灯架组成,虽然空间宽裕承载能力好,但是在使用过程中还存在其他问题,如不具备多方位旋转功能,阀体在组合安装时需要在相交一圈用螺丝穿过并用螺母固定,当采用传统侧向夹板夹持后,会对阀体的侧边以及背面造成遮挡,因此在更换安装面时需要将组件拆除调整位置后重新夹紧,较为费时费力,增加了人员的工作负担,灵活性较差

Benefits of technology

1、通过先将阀体放置到承载板上,其余组件则摆放到台板上,阀体放置后将底部法兰孔置于定位柱上,用手握住转把转动可调整两个定位柱之间间距,当阀体放置完成后在组合过程中需要旋转方位时,用手抓住承载板进行转动,承载板在转动时会通过支撑板的固定下带动安装板进行旋转,安装板在旋转时会带动导块在环形导轨上一起转动,能够便于对组件的安装面多方位转换,提高了使用者对阀门组件组合的工作效率,有效对阀门组件定位防止产生移位,灵活性好;

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Abstract

The utility model discloses a work table that valve door subassembly processing combination uses, applies in work table technical field, including the platen, the top integrated recessed end of platen has, the inside bolted joint of recessed end has ring rail, the top of ring rail is provided with mounting panel, the bottom bolted joint of mounting panel has with the guide block sliding connection of ring rail, the top of mounting panel is provided with the bearing plate, the bottom of bearing plate and mounting panel between symmetrical bolted joint has the support plate, the top of bearing plate is provided with the through slot. Can be convenient to the installation surface multidirectional conversion of subassembly, has improved the working efficiency that user combined valve door subassembly, effectively positioned valve door subassembly prevents generating displacement, good flexibility, can have the function of quick location simultaneously, avoids the nut of valve door subassembly to drive below together when tightening rotates, has alleviated the press burden of personnel, and the practicality is high.
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Description

Technical Field

[0001] This utility model belongs to the field of workbench technology, and specifically relates to a workbench for processing and assembling valve components. Background Technology

[0002] Valve assemblies are core components used to control the flow of fluid or regulate its flow rate. They mainly consist of valve body, valve stem, valve core, seals, packing, etc. A workbench is required for support and placement when assembling valve assemblies.

[0003] The existing workbench consists of support legs under the tabletop and a light fixture on top. Although it has ample space and good load-bearing capacity, there are other problems during use. For example, it does not have a multi-directional rotation function. When assembling the valve body, screws need to be passed through the intersection and fixed with nuts. When using traditional side clamps, the sides and back of the valve body will be obstructed. Therefore, when changing the mounting surface, the components need to be disassembled, adjusted in position, and re-clamped, which is time-consuming and laborious, increases the workload of personnel, and has poor flexibility. Utility Model Content

[0004] The purpose of this utility model is to provide a workbench for processing and assembling valve components. Its advantages are that it can facilitate multi-directional conversion of the mounting surface of the components and has a quick limit function.

[0005] The above-mentioned technical objective of this utility model is achieved through the following technical solution: a workbench for processing and assembling valve components, comprising a table plate, the top of which is integrally formed with a concave end, an annular guide rail being bolted to the inside of the concave end, a mounting plate being provided on the top of the annular guide rail, a guide block being bolted to the bottom of the mounting plate and slidably connected to the annular guide rail, a bearing plate being provided on the top of the mounting plate, a support plate being symmetrically bolted between the bottom of the bearing plate and the mounting plate, a through groove being provided on the top of the bearing plate, two positioning posts being provided inside the through groove, a fixing frame and a connecting plate being bolted to the inside of the concave end and the bottom of the bearing plate respectively, a limit plate being provided inside the fixing frame, a slot being provided at the bottom of the connecting plate, and a limit spring being bolted between the bottom of the limit plate and the fixing frame through a spring fixing piece.

[0006] The above technical solution facilitates multi-directional conversion of the component mounting surface, improves the user's work efficiency in assembling valve components, effectively positions the valve components to prevent displacement, offers good flexibility, and also has a quick limit function to prevent the valve component nut from rotating along with the lower part when tightening, reducing the pressure burden on personnel and making it highly practical.

[0007] The present invention is further configured such that a bidirectional screw is rotatably connected to one side of the support plate via a bearing, and a throttle is bolted to the other end of the bidirectional screw. Two threaded plates are threadedly connected to the surface of the bidirectional screw, and the top of the threaded plates is welded to the bottom of the positioning post.

[0008] The above technical solution, through the setting of a two-way screw, a throttle, and a threaded plate, allows the user to easily adjust the distance between the two positioning pins, making it suitable for positioning valve assemblies of different specifications.

[0009] The present invention is further configured such that a guide rod is provided through one side of the threaded plate, and both ends of the guide rod are welded to the support plate.

[0010] The above technical solution uses a guide rod to limit the threaded plate and prevent it from flipping over during inward or outward movement.

[0011] The present invention is further configured such that a pull rod is welded to the front of the limiting plate, a sliding groove is provided on the front of the fixing frame, and the other end of the pull rod extends to the outside of the sliding groove.

[0012] The above technical solution allows users to easily pull the limiting plate downwards by using the pull rod and sliding groove.

[0013] The present invention is further configured such that the support plate is made of stainless steel.

[0014] The above technical solution results in a bearing plate with high strength, low density, and excellent corrosion resistance.

[0015] The present invention is further configured such that the limiting spring is made of carbon spring steel.

[0016] Using the above technical solution, the limit spring has the characteristics of excellent mechanical properties, good resistance to spring reduction, low temperature resistance and corrosion resistance.

[0017] In summary, this utility model has the following beneficial effects: 1. First, place the valve body on the support plate, and then place the other components on the platform. After the valve body is placed, position the bottom flange hole on the positioning pin. The distance between the two positioning pins can be adjusted by holding the handle and turning it. When the valve body is placed and the orientation needs to be rotated during the assembly process, hold the support plate and rotate it. When the support plate rotates, it will drive the mounting plate to rotate through the fixation of the support plate. When the mounting plate rotates, it will drive the guide block to rotate together on the ring guide rail. This facilitates the multi-directional conversion of the mounting surface of the components, improves the user's work efficiency in assembling valve components, effectively positions the valve components to prevent displacement, and provides good flexibility. 2. By grasping the lever with one hand and pulling it downwards, the lever will cause the limit plate to move down and retract into the fixed frame. After the limit plate has moved to the bottom, the fixed frame is placed into the recessed end below the connecting plate and fixed with screws. After the fixed frame is fixed, the lever is released. After the lever is released, the internal limit spring will return to its original position. After the limit spring returns to its original position, it will push the limit plate up and insert it into the slot at the bottom of the connecting plate. This provides a quick limit function, preventing the valve assembly nut from rotating along with the lower part when tightened, reducing the pressure burden on personnel, and making it highly practical. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a partial exploded view of the structure of this utility model; Figure 3 This is a partially enlarged sectional view of the structure of this utility model.

[0019] Reference numerals: 1. Platform; 2. Recessed end; 3. Annular guide rail; 4. Mounting plate; 5. Guide block; 6. Bearing plate; 7. Support plate; 8. Through groove; 9. Positioning post; 10. Fixing frame; 11. Connecting plate; 12. Limiting plate; 13. Slot; 14. Limiting spring; 15. Two-way screw; 16. Turn handle; 17. Threaded plate; 18. Guide rod; 19. Pull rod; 20. Sliding groove. Detailed Implementation

[0020] The present invention will be further described in detail below with reference to the accompanying drawings.

[0021] Example 1: refer to Figure 1 and Figure 2A workbench for assembling valve components includes a table plate 1. The top of the table plate 1 has an integrally formed concave end 2. An annular guide rail 3 is bolted to the inside of the concave end 2. A mounting plate 4 is mounted on top of the annular guide rail 3. A guide block 5, slidably connected to the annular guide rail 3, is bolted to the bottom of the mounting plate 4. A support plate 6 is mounted on top of the mounting plate 4. Support plates 7 are symmetrically bolted between the bottom of the support plate 6 and the mounting plate 4. A through groove 8 is formed on the top of the support plate 6, and two positioning pins 9 are arranged inside the through groove 8. The valve body is first placed on the support plate 6, and the remaining components are then placed on the table plate 1. After the valve body is placed, the bottom flange hole is positioned on the positioning pin 9. The distance between the two positioning pins 9 can be adjusted by holding the handle 16 and turning it. When the valve body is placed and the orientation needs to be rotated during the assembly process, the bearing plate 6 is grasped and rotated. When the bearing plate 6 rotates, it will drive the mounting plate 4 to rotate under the fixation of the support plate 7. When the mounting plate 4 rotates, it will drive the guide block 5 to rotate together on the annular guide rail 3. This facilitates the multi-directional conversion of the mounting surface of the component, improves the user's work efficiency in assembling the valve component, effectively positions the valve component to prevent displacement, and provides good flexibility.

[0022] refer to Figure 1 and Figure 2 One side of the support plate 7 is rotatably connected to a bidirectional screw 15 via a bearing, and the other end of the bidirectional screw 15 is bolted to a handle 16. The surface of the bidirectional screw 15 is threaded with two threaded plates 17. The top of the threaded plates 17 is welded to the bottom of the positioning column 9. With the bidirectional screw 15, handle 16 and threaded plates 17, the user can easily adjust the distance between the two positioning columns 9, which is suitable for positioning valve assemblies of different specifications.

[0023] refer to Figure 2 A guide rod 18 is provided through one side of the threaded plate 17. Both ends of the guide rod 18 are welded to the support plate 7. The guide rod 18 can limit the threaded plate 17 and prevent the threaded plate 17 from flipping over during inward or outward movement.

[0024] refer to Figure 1 and Figure 2 The bearing plate 6 is made of stainless steel and has the characteristics of high strength, low density and excellent corrosion resistance.

[0025] Brief description of the usage process: First, place the valve body on the support plate 6, and then place the other components on the platform 1. After the valve body is placed, place the bottom flange hole on the positioning pin 9. Hold the handle 16 and rotate it to adjust the distance between the two positioning pins 9. When the valve body is placed and the orientation needs to be rotated during the assembly process, hold the support plate 6 and rotate it. When the support plate 6 rotates, it will drive the mounting plate 4 to rotate under the fixation of the support plate 7. When the mounting plate 4 rotates, it will drive the guide block 5 to rotate together on the annular guide rail 3.

[0026] Example 2: refer to Figure 1 and Figure 3 A workbench for processing and assembling valve components has a fixed frame 10 and a connecting plate 11 respectively bolted to the inside of the concave end 2 and the bottom of the support plate 6. The fixed frame 10 is provided with a limit plate 12, and the bottom of the connecting plate 11 has a slot 13. The bottom of the limit plate 12 and the fixed frame 10 are connected by a limit spring 14 through a spring fixing piece. When a pull rod 19 is grasped and pulled downwards with one hand, the limit plate 12 will move downwards and retract into the fixed frame 10. When the limiting plate 12 moves down to the bottom, the fixing frame 10 is placed into the recess 2 below the connecting plate 11 and fixed with screws. After the fixing frame 10 is fixed, the pull rod 19 is released. After the pull rod 19 is released, the internal limiting spring 14 will reset. After the limiting spring 14 resets, it will push the limiting plate 12 to move up and insert into the slot 13 at the bottom of the connecting plate 11. It can have a quick limiting function, avoid the valve assembly nut from rotating the lower part together when tightening, reduce the pressure burden on the personnel, and has high practicality.

[0027] refer to Figure 1 and Figure 3 A pull rod 19 is welded to the front of the limiting plate 12, and a sliding groove 20 is provided on the front of the fixing frame 10. The other end of the pull rod 19 extends to the outside of the sliding groove 20. With the setting of the pull rod 19 and the sliding groove 20, it is convenient for the user to pull the limiting plate 12 downward.

[0028] refer to Figure 3 The limiting spring 14 is made of carbon spring steel and has excellent mechanical properties, good spring damping resistance, low temperature resistance and corrosion resistance.

[0029] Brief description of the usage process: By grasping the pull rod 19 with one hand and pulling it down, the pull rod 19 will cause the limiting plate 12 to move down and retract into the fixed frame 10. After the limiting plate 12 moves down to the bottom, the fixed frame 10 is placed into the concave end 2 below the connecting plate 11 and fixed with screws. After the fixed frame 10 is fixed, the pull rod 19 is released. After the pull rod 19 is released, the internal limiting spring 14 will reset. After the limiting spring 14 resets, it will push the limiting plate 12 up and insert it into the slot 13 at the bottom of the connecting plate 11.

[0030] It should be noted that parts have a lifespan and can be replaced during regular maintenance when they no longer meet performance requirements. Deterioration in performance due to prolonged use of parts is not a design defect of this application.

[0031] This specific embodiment is merely an explanation of the present utility model and is not intended to limit the present utility model. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but as long as they are within the scope of the claims of the present utility model, they are protected by patent law.

Claims

1. A workbench for processing and assembling valve components, comprising a table plate (1), characterized in that: The top of the platform (1) is integrally formed with a concave end (2). The concave end (2) is bolted with an annular guide rail (3). The top of the annular guide rail (3) is provided with a mounting plate (4). The bottom of the mounting plate (4) is bolted with a guide block (5) that is slidably connected to the annular guide rail (3). The top of the mounting plate (4) is provided with a bearing plate (6). The bottom of the bearing plate (6) and the mounting plate (4) are symmetrically bolted with support plates (7). The top of the bearing plate (6) is provided with a through groove (8). The inside of the through groove (8) is provided with two positioning posts (9). The inside of the concave end (2) and the bottom of the bearing plate (6) are respectively bolted with a fixing frame (10) and a connecting plate (11). The inside of the fixing frame (10) is provided with a limit plate (12). The bottom of the connecting plate (11) is provided with a slot (13). The bottom of the limit plate (12) and the fixing frame (10) are bolted with a limit spring (14) through a spring fixing piece.

2. The workbench for processing and assembling valve components according to claim 1, characterized in that: One side of the support plate (7) is rotatably connected to a bidirectional screw (15) via a bearing, and the other end of the bidirectional screw (15) is bolted to a throttle (16). The surface of the bidirectional screw (15) is threaded with two threaded plates (17), and the top of the threaded plates (17) is welded to the bottom of the positioning post (9).

3. The workbench for processing and assembling valve components according to claim 2, characterized in that: A guide rod (18) is provided through one side of the threaded plate (17), and both ends of the guide rod (18) are welded to the support plate (7).

4. The workbench for processing and assembling valve components according to claim 1, characterized in that: A pull rod (19) is welded to the front of the limiting plate (12), and a sliding groove (20) is provided on the front of the fixing frame (10). The other end of the pull rod (19) extends to the outside of the sliding groove (20).

5. The workbench for processing and assembling valve components according to claim 1, characterized in that: The support plate (6) is made of stainless steel.

6. The workbench for processing and assembling valve components according to claim 1, characterized in that: The limiting spring (14) is made of carbon spring steel.