A special container rack for an actuator machining
Patent Information
- Application Number
- CN202522145384.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-11
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-11
AI Technical Summary
[0005]本实用新型实施例提供一种执行器加工专用盛料架,以解决现有技术中由于容纳结构整体高度较低,使得执行器配件在取放作业时,需要依靠人工频繁的弯腰才能实现取放,长时间使用会增加使用者的疲劳程度的问题
1、本实用新型通过架体机构底端安装四处带自锁结构的万向轮,并在架体机构和置物篮外侧固定握把组件,实现盛料架的灵活移动和稳定固定,具体而言,万向轮分布在架体机构底端四角,确保移动时的平衡性与稳定性,避免倾斜;握把组件方便操作人员推动或拉动盛料架,配合万向轮的自锁功能,在移动至目标位置后能迅速固定,防止滑动,实现盛料架在车间内的快速转移和精确定位,减少人工搬运负担,同时通过结构设计保障操作过程中的稳定性和安全性,提升整体工作效率。
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Figure CN224897193U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the technical field of actuator processing auxiliary equipment, and in particular relates to a special material rack for actuator processing. Background Technology
[0002] Actuators are an essential component of automatic control systems. Their function is to receive control signals from the controller, change the magnitude of the controlled medium, and thus maintain the controlled variable at the required value or within a certain range. Actuators can be classified into three main categories according to their energy source: pneumatic, hydraulic, and electric. For example, in order to achieve better performance, the outer shell of the actuator requires grinding and spraying. During processing, in order to facilitate the transfer between different processes, a corresponding material rack is required.
[0003] For example, a pneumatic actuator processing material rack with application number "CN202122683115.3" includes a base plate, on the upper surface of which a shelf is mounted. The shelf has several sets of limiting holes, and two sets of slots are symmetrically arranged on the inner wall of each limiting hole. A locking head is slidably connected to each slot, and the insertion end of the locking head is fixedly connected to the inner wall of the corresponding slot by two sets of springs. A limiting post is inserted into the slot, and an annular slot is provided on the lower part of the limiting post. A storage block is fixedly connected to the upper end of the limiting post. Anti-slip grooves are provided at the four corners of the upper surface of the base plate, and sleeves are provided at the four corners of the lower surface of the base plate. Anti-slip legs are inserted into the sleeves. This utility model can stack multiple material racks vertically together, avoiding the need to lay them flat on the ground and occupying more space, thus improving space utilization. The material rack can be moved by handles, which is more labor-saving and convenient, and improves the flexibility of the material rack.
[0004] Based on the aforementioned existing technology, it is known that although existing material racks can isolate the transfer actuators through multiple partitions, the overall height of the housing structure is relatively low, requiring frequent bending over to retrieve and place actuator parts. This increases user fatigue over time. Utility Model Content
[0005] This utility model provides a special material rack for actuator processing, which solves the problem in the prior art that the overall height of the housing structure is low, which requires frequent bending over to pick up and put down actuator parts, and increases the user's fatigue over a long period of time.
[0006] The present invention adopts the following technical solution: a special material holding rack for actuator processing, comprising a frame mechanism, wherein a support assembly is fixedly connected to the top surface of the frame mechanism, and the support assembly is provided in two locations, each of which is fixedly connected to the left and right sides of the top surface of the frame mechanism in opposite directions. Each of the bracket components is rotatably connected to a swing arm mechanism on its outer side. There are multiple swing arm mechanisms in total, with each pair of horizontally adjacent swing arm mechanisms forming a group, and the four groups of swing arm mechanisms are rotatably connected to the outer side of the bracket component in opposite directions. Each set of swing arm mechanisms has a mounting plate fixedly connected to its inner side. The outer side of the mounting plate is fixedly connected with a storage rod in a linear array. The main body of the storage rod is a cylindrical structure, and the outer side of the storage rod is fitted with a sponge cushioning pad.
[0007] Compared with the prior art, the present invention has the following beneficial effects: 1. This utility model utilizes four self-locking casters installed at the bottom of the frame structure, and handle components fixed to the outside of the frame structure and the storage basket, to achieve flexible movement and stable fixation of the material rack. Specifically, the casters are distributed at the four corners of the bottom of the frame structure to ensure balance and stability during movement and prevent tilting; the handle components facilitate operators to push or pull the material rack, and with the self-locking function of the casters, it can be quickly fixed after being moved to the target position to prevent slippage, realizing rapid transfer and precise positioning of the material rack in the workshop, reducing the burden of manual handling, and at the same time, the structural design ensures stability and safety during operation, improving overall work efficiency.
[0008] 2. This utility model achieves multi-angle adjustment of the position of the storage rod by setting a vertical adjustment push rod (cylinder structure) inside the bracket assembly, and the connecting guide block is slidably connected in the longitudinal groove through the guide slider, and is linked with the swing arm mechanism through the linkage assembly. Specifically, by adjusting the push rod to drive the connecting guide block to move vertically, the linkage assembly is driven to unfold or retract, thereby controlling the swing arm mechanism to rotate around the bracket assembly, so as to adjust the height and angle of the storage rod. At the same time, the guide slider ensures the accuracy and stability of the movement of the connecting guide block and avoids deviation. During the process of picking up and putting down the actuator parts, the operator can easily store and retrieve the parts without frequently bending over, which significantly reduces labor fatigue.
[0009] 3. To address the problem that existing material racks lack effective protective measures, resulting in easy collision damage to actuator accessories during transportation and storage, and insufficient storage space, this utility model achieves the separation and support of the actuator sleeve by attaching a sponge buffer pad to the outside of the storage rod and arranging the storage rod in a linear array. Attached Figure Description
[0010] The accompanying drawings, which are included to provide a further understanding of the present invention and constitute a part of this invention, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings: Figure 1 This is a schematic diagram of the front side view of the present invention; Figure 2 This is a schematic diagram of the structure of this utility model from a bottom side view; Figure 3 This is a schematic diagram of the left-side structure of this utility model; Figure 4 This is a schematic diagram of the combined structure of the swing arm mechanism and the connecting frame of this utility model; Figure 5 This is a top view of the structure of this utility model; Figure 6 This is a schematic diagram of the combined structure of the frame mechanism and support assembly of this utility model;
[0011] Attached Figure
[0012] 1. Frame mechanism; 101. Casters; 1011. Bracket assembly; 1012. Storage basket; 1013. Handle assembly; 2. Adjustment push rod; 201. Connecting guide block; 2011. Guide slider; 3. Swing arm mechanism; 301. Connecting frame; 3011. Rotary shaft assembly; 3012. Linkage assembly; 3013. Mounting plate; 3014. Storage rod; 3015. Buffer pad. Detailed Implementation
[0013] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0014] The technical solutions provided by the various embodiments of this utility model are described in detail below with reference to the accompanying drawings.
[0015] As an embodiment of this utility model, refer to Figures 1 to 6 As shown, a special material holding rack for actuator processing is provided, including a frame mechanism 1. A support assembly 1011 is fixedly connected to the top surface of the frame mechanism 1. There are two support assemblies 1011, which are fixedly connected to the left and right sides of the top surface of the frame mechanism 1 in opposite directions. Two support assemblies 1011 are rotatably connected to the outside of each support assembly 1011. There are a total of eight support assemblies 3, with each pair of laterally adjacent support assemblies 3 forming a group, and four groups of support assemblies 3 are rotatably connected to the outside of the support assembly 1011 in opposite directions. Each set of swing arm mechanisms 3 has a mounting plate 3013 fixedly connected to its inner side. The outer side of the mounting plate 3013 is fixedly connected to a storage rod 3014 in a linear array. The main body of the storage rod 3014 is a cylindrical structure, and a sponge cushioning pad 3015 is sleeved on the outer side of the storage rod 3014. By fixing two support assemblies 1011 opposite to each other on the left and right sides of the top surface of the frame mechanism 1, and rotating four sets of swing arm mechanisms 3 (a total of eight, with each pair laterally adjacent as a group) opposite to each other on the outer side of the support assemblies 1011, and fixing the mounting plate 3013 inside each set of swing arm mechanisms 3, and fixing the cylindrical storage rod 3014 in a linear array on the outer side of the mounting plate 3013, and the sponge cushioning pad 3015 sleeved on the outer side of the storage rod 3014, the actuator accessories can be separated and supported. The cushioning pad 3015 can prevent the accessories from being damaged by collision. The rotational connection of the swing arm mechanism 3 also provides a basis for subsequent position adjustment.
[0016] In one embodiment of this utility model, such as Figure 1 As shown, specifically, the storage rod 3014 and the buffer pad 3015 together form a support structure for the actuator sleeve. A caster wheel 101 is installed on the bottom surface of the frame mechanism 1. The caster wheel 101 has a self-locking structure. By clearly defining the storage rod 3014 and the buffer pad 3015 together to form the actuator sleeve support structure, the actuator sleeve can be specifically and stably supported. At the same time, the caster wheel 101 with a self-locking structure is installed at the bottom of the frame mechanism 1, which allows the material rack to move flexibly. After moving to the target position, it is fixed by self-locking to prevent slippage and improve the convenience of use.
[0017] In one embodiment of this utility model, such as Figure 1 As shown, specifically, there are four casters 101, which are fixedly connected to the four corners of the bottom surface of the frame mechanism 1. A storage basket 1012 is also fixedly connected to the top surface of the two support components 1011. By fixing the four casters 101 to the four corners of the bottom surface of the frame mechanism 1, the balance and stability of the storage rack when it moves can be ensured, and tilting can be avoided. The storage basket 1012 fixed to the top of the two support components 1011 can be used to place small parts or tools, expand the storage function of the storage rack, and improve the space utilization rate.
[0018] In one embodiment of this utility model, such as Figure 2As shown, specifically, the top of the storage basket 1012 has a groove for placing items, and a handle assembly 1013 is fixedly connected to the outside of the storage basket 1012 and the frame mechanism 1. The inside of the support assembly 1011 has a longitudinal groove. By opening a groove at the top of the storage basket 1012, small parts or tools placed therein can be prevented from slipping off, thus improving storage stability. The handle assembly 1013 is fixed to the outside of the storage basket 1012 and the frame mechanism 1, making it convenient for operators to push or pull the storage rack. The universal wheels 101 further enhance the ease of movement. The longitudinal groove inside the support assembly 1011 provides space for the subsequent installation of adjustment components, laying the structural foundation for functional adjustment.
[0019] In one embodiment of this utility model, such as Figure 6 As shown, specifically, an adjusting push rod 2 is fixedly connected inside the longitudinal groove of the support assembly 1011. The adjusting push rod 2 is a cylinder structure, and a connecting guide block 201 is fixedly connected to the bottom end of the adjusting push rod 2. By fixing the adjusting push rod 2, which is a cylinder structure, in the longitudinal groove of the support assembly 1011, a stable vertical driving force can be provided. The connecting guide block 201 is fixedly connected to the bottom end of the adjusting push rod 2. When the adjusting push rod 2 extends or retracts, it can drive the connecting guide block 201 to move, providing a power source for the subsequent linkage adjustment of the swing arm mechanism 3, thus helping to realize the adjustment of the material holding height.
[0020] In one embodiment of this utility model, such as Figure 1 As shown, specifically, the adjusting push rod 2 is vertically positioned, and two guide sliders 2011 are fixedly connected to the outer side of the connecting guide block 201 in opposite directions. The guide sliders 2011 have a structure that protrudes from the connecting guide block 201. By setting the adjusting push rod 2 vertically, the driving force is ensured to be transmitted vertically, thus ensuring the accuracy of the vertical movement of the connecting guide block 201. The two protruding guide sliders 2011 fixed to the outer side of the connecting guide block 201 in opposite directions can limit the movement direction of the connecting guide block 201 in the longitudinal groove of the bracket assembly 1011, prevent deviation, ensure its stable sliding, and improve the reliability of the adjustment process.
[0021] In one embodiment of this utility model, such as Figure 1As shown, specifically, the connecting guide block 201 is slidably connected to the longitudinal groove in the support assembly 1011 via the guide slider 2011. A connecting frame 301 is fixedly connected to the top surface of the swing arm mechanism 3. A rotating shaft assembly 3011 is installed inside the connecting frame 301. A connecting rod assembly 3012 is fixedly connected to the outside of the rotating shaft assembly 3011. The side of the connecting rod assembly 3012 away from the connecting frame 301 is connected to the connecting guide block 201 via the rotating shaft. The guide slider 2011 slides stably in the longitudinal groove of the support assembly 1011, ensuring the effectiveness of the driving of the adjusting push rod 2. The top of the mechanism 3 is fixed with a connecting frame 301. A rotating shaft assembly 3011 is installed inside the connecting frame 301. A connecting rod assembly 3012 is fixed to the outside of the rotating shaft assembly 3011. The side of the connecting rod assembly 3012 away from the connecting frame 301 is connected to the connecting guide block 201 through the rotating shaft, so as to realize the linkage between the connecting guide block 201 and the swing arm mechanism 3. When the adjusting push rod 2 drives the connecting guide block 201 to move, the connecting rod assembly 3012 can push or pull the swing arm mechanism 3 to rotate around the bracket assembly 1011, adjust the position of the storage rod 3014, avoid the operator from frequently bending over to pick up and put down parts, and reduce fatigue.
[0022] Based on the above technical concept, it can be understood that when using the device, the whole device is first pushed to a suitable position using the four universal wheels 101 fixedly connected to the bottom surface of the frame mechanism 1. When pushing, the whole device can also be pushed by manually holding the handle assembly 1013 fixedly connected to the outside of the frame mechanism 1 and the storage basket 1012. After the device is pushed to the appropriate position, the universal wheel 101 set on the bottom surface of the frame mechanism 1 can be self-locked. Then, the connecting guide block 201 is pushed downward by activating the adjusting push rod 2 installed in the longitudinal groove on the outside of the bracket assembly 1011. The movement of the connecting guide block 201 drives the two connecting rod assemblies 3012 to unfold outward. As the two connecting rod assemblies 3012 unfold outward, the swing arm mechanism 3, which is rotatably connected to the outside of the bracket assembly 1011, can be simultaneously rotated and unfolded outward. This also simultaneously rotates the mounting plate 3013, the storage rod 3014, and the buffer pad 3015. At this point, by attaching the cylinder to be transferred to the outside of the storage rod 3014 and the buffer pad 3015, the adjusting push rod 2 is activated again to lift the connecting guide block 201 upward. The cylinder, after being limited, is lifted and retracted inward. Then, by unlocking the universal wheel 101, it can be transferred to the next process.
[0023] The above description is merely an embodiment of this utility model and is not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.
Claims
1. A special material rack for actuator processing, comprising a frame mechanism (1), characterized in that, A bracket assembly (1011) is fixedly connected to the top surface of the frame mechanism (1). There are two bracket assemblies (1011), and each bracket assembly (1011) is fixedly connected to the left and right sides of the top surface of the frame mechanism (1) in opposite directions. Each of the bracket assembly (1011) is rotatably connected to a swing arm mechanism (3) on its outer side. There are multiple swing arm mechanisms (3), with each pair of swing arm mechanisms (3) that are laterally adjacent forming a group. The four groups of swing arm mechanisms (3) are rotatably connected to the outer side of the bracket assembly (1011) in opposite directions. Each set of swing arm mechanisms (3) has an inner side fixedly connected to a mounting plate (3013), and a storage rod (3014) is fixedly connected in a straight line array on the outer side of the mounting plate (3013). The main body of the storage rod (3014) is a cylindrical structure, and a sponge structure buffer pad (3015) is sleeved on the outer side of the storage rod (3014).
2. The special material rack for actuator processing according to claim 1, characterized in that: Each of the bracket assemblies (1011) is also fixedly connected to a storage basket (1012) on its top surface. An adjusting push rod (2) is fixedly connected inside the longitudinal groove opened in the bracket assembly (1011). A connecting frame (301) is fixedly connected to the top surface of the swing arm mechanism (3).
3. The special material rack for actuator processing according to claim 2, characterized in that: The connecting frame (301) has a rotating shaft assembly (3011) installed inside. A connecting rod assembly (3012) is fixedly connected to the outside of the rotating shaft assembly (3011). The side of the connecting rod assembly (3012) away from the connecting frame (301) is connected to the connecting guide block (201) through a rotating shaft.
4. The special material rack for actuator processing according to claim 3, characterized in that: The top of the storage basket (1012) is provided with a groove for placing items. The storage basket (1012) and the outer side of the frame mechanism (1) are also fixedly connected with a handle assembly (1013). The inside of the support assembly (1011) is provided with a longitudinal groove.
5. A special material rack for actuator processing according to claim 2, characterized in that: The adjusting push rod (2) is a cylinder structure, and a connecting guide block (201) is fixedly connected to the bottom end surface of the adjusting push rod (2), and two guide sliders (2011) are fixedly connected to the outer side of the connecting guide block (201) in opposite directions.
6. A special material rack for actuator processing according to claim 2 or 5, characterized in that: The adjusting push rod (2) is set vertically.
7. A special material rack for actuator processing according to claim 5, characterized in that: The guide slider (2011) has a structure that protrudes from the connecting guide block (201), and the connecting guide block (201) is slidably connected to the longitudinal groove of the bracket assembly (1011) through the guide slider (2011).
8. A special material rack for actuator processing according to claim 1, characterized in that: The frame mechanism (1) is equipped with casters (101) on its bottom surface.
Citation Information
Patent Citations
Material containing frame special for pneumatic actuator machining
CN216425160U