Cutting device for rattan tea soap

Abstract

The utility model discloses a cutting device of rattan tea soap belongs to rattan tea soap processing equipment technical field, including equipment machine tool, operating mechanism, sliding block, support rod and blade, and equipment machine tool is provided with the guide slot, and support rod fixedly connects the sliding block, and the blade is fixed on the support rod and can be slidably received in the guide slot, and the cutting device of rattan tea soap still includes cleaning mechanism, and the cleaning mechanism includes the wiping plate fixed at the rear end of equipment machine tool and the cleaning block fixed at the front end of support rod, when the blade retreats, the wiping plate can wipe the dirt on the surface of blade, when the blade advances, the cleaning block can clean the dirt in the guide slot. The utility model discloses through cutting action and cleaning action linkage, effectively solved the problem of the influence cutting quality and equipment stability in prior art because of the accumulation of residual.

Description

Technical Field

[0001] This utility model relates to the technical field of rattan tea soap processing equipment, and in particular to a cutting device for rattan tea soap. Background Technology

[0002] As a popular health product, the production process of rattan tea soap usually includes molding and cutting. In order to meet market demand and ensure product specifications, large pieces of rattan tea soap usually need to be cut into standard-sized small pieces. The existing cutting methods mainly rely on mechanical cutting devices. These devices usually have a platform for placing rattan tea soap and one or more sets of cutting blades. The blades are pressed down or moved horizontally by a drive mechanism to cut the rattan tea soap.

[0003] However, in actual use, it has been found that some existing cutting devices have relatively simple transmission and guiding mechanisms designed to simplify the structure. For example, the blade is driven by a simple push rod or slide rail. This structure will shake during operation due to uneven force or excessive gap, resulting in unstable blade movement trajectory. This leads to inconsistent sizes and uneven cut surfaces of the cut rattan tea soap, affecting the overall quality and aesthetics of the product.

[0004] Furthermore, the rattan tea soap itself has a certain degree of stickiness. During the cutting process, soap residue will adhere to the blade surface. When the blade with residue makes the next cut, it will not only affect the smoothness of the cut, but also contaminate and scratch the new rattan tea soap. At the same time, the debris generated during cutting will also fall into the guide groove and other moving parts of the equipment. If these residues and debris are not cleaned in time, they will accumulate over time and increase the running resistance between the blade and the guide groove. In severe cases, it may even cause the equipment to jam or be damaged, and frequent shutdowns for manual cleaning will reduce production efficiency and increase labor costs.

[0005] Therefore, this utility model proposes a cutting device for rattan tea soap to overcome the shortcomings of the prior art. Summary of the Invention

[0006] In view of the problems in the existing technology of cutting devices for rattan tea soap, such as low cutting accuracy due to unstable transmission and guiding structure, and residues after cutting adhering to the blade and clogging the guide groove, thus affecting the continuous and stable operation of the equipment, this utility model aims to provide a rattan tea soap cutting device with an improved structure that can effectively solve the above problems.

[0007] This utility model provides a cutting device for rattan tea soap, including: a machine tool, a guide groove, a running mechanism, a slider, a support rod, a blade, and a cleaning mechanism.

[0008] The cleaning mechanism includes an L-shaped plate, bolts, a position plate, a wiping plate, a fixing plate, and a cleaning block.

[0009] Furthermore, the L-shaped plate is fixed to the rear end of the machine tool by the bolts, and the wiping plate is fixed to the L-shaped plate via the position plate; at the same time, the fixing plate is fixed to the front end of the support rod, and the cleaning block is fixed to the fixing plate, thereby forming a combined cleaning structure in which the cleaning component is partially fixed to the machine tool and partially moves with the cutting assembly, which can automatically complete the cleaning of the blade and guide groove during the reciprocating motion of the cutting device.

[0010] Preferably, the running mechanism includes a motor, a first sprocket, a chain belt, a second sprocket, and a fixed rod. The motor and the fixed rod are respectively installed at opposite ends of the machine tool. The first sprocket is connected to the motor, the second sprocket is rotatably connected to the fixed rod, the chain belt is wrapped around the first sprocket and the second sprocket, and the slider is fixed to the chain belt.

[0011] Preferably, the machine tool is provided with position slots at both ends, and the upper surface of the machine tool is provided with a sliding groove communicating with the position slots. The motor and fixing rod of the running mechanism are installed inside the position slots, and the slider can slide on the sliding groove.

[0012] Preferably, the surface of the machine tool is further provided with a material groove for placing the rattan tea soap.

[0013] Preferably, the guide groove and the material groove are arranged alternately.

[0014] Preferably, the wiping plate is a pair of plates, and a gap is formed between the two wiping plates to allow the blade to pass through, for double-sided wiping of the blade.

[0015] Preferably, the support rod is used to connect the two sliders disposed at the left and right ends of the machine tool to ensure the synchronous and stable movement of the entire cutting assembly.

[0016] Preferably, there are multiple blades, and the multiple blades are fixed parallel to each other at the lower end of the support rod to achieve the cutting of multiple pieces of rattan tea soap at one time.

[0017] This utility model has the following beneficial effects: 1. This utility model solves the problem that after existing cutting devices work, residues such as soap shavings adhere to the blade surface or fall into the guide groove, which are difficult to clean and thus affect the subsequent cutting accuracy and the stability of equipment operation. It can automatically clean the blade and guide groove in real time, avoid the accumulation of impurities, and ensure the stability of cutting quality and the reliability of long-term continuous operation of the equipment.

[0018] 2. This utility model solves the problems of inconsistent cutting sizes and uneven cutting surfaces caused by unstable transmission and inaccurate guidance in traditional cutting methods or simple devices by using a motor and chain transmission mechanism to drive the slider and utilize a support rod to connect the slider to synchronously drive the blade to reciprocate in the guide groove. The cutting process is stable and the guidance is accurate, ensuring that the finished rattan tea soap is of uniform specifications. At the same time, the collaborative work of multiple blades significantly improves production efficiency. Attached Figure Description

[0019] Figure 1 This is a perspective view of a cutting device for vine tea soap proposed in this utility model; Figure 2 This is a split view of the operating mechanism of the cutting device for vine tea soap proposed in this utility model; Figure 3 This is a split view of the cleaning mechanism of the cutting device for vine tea soap proposed in this utility model; Figure 4 This is a partial exploded view of the cleaning mechanism of the cutting device for vine tea soap proposed in this utility model.

[0020] Legend: 1. Machine tool; 2. Running mechanism; 201. Position slot; 202. Slide groove; 203. Motor; 204. Sprocket 1; 205. Chain belt; 206. Sprocket 2; 207. Fixed rod; 208. Slider; 3. Cleaning mechanism; 301. Support rod; 302. L-shaped plate; 303. Bolt; 304. Position plate; 305. Wiping plate; 306. Fixed plate; 307. Cleaning block; 4. Material trough; 5. Guide groove; 6. Blade. Detailed Implementation

[0021] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions in the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this utility model, and not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model. Example

[0022] Please refer to Figures 1 to 4This utility model provides a cutting device for rattan tea soap, including a machine tool 1, a running mechanism 2 and a cleaning mechanism 3 mounted on the machine tool 1. The machine tool 1 serves as the mounting platform for the entire device. The upper surface of the machine tool 1 has multiple material slots 4 for placing rattan tea soap and multiple guide slots 5 for guiding the sliding of the blade 6. The guide slots 5 and material slots 4 are staggered. The running mechanism 2 provides power and drives the cutting action. The cleaning mechanism 3 automatically cleans the blade 6 and guide slots 5 during the operation of the cutting device. The running mechanism 2 includes a self-driven mechanism that can be set... The slider 208 that moves on the machine tool 1 also includes a support rod 301 for supporting the blade 6. The support rod 301 spans across the top of the machine tool 1 and is used to connect the two sliders 208 that are set at the left and right ends of the machine tool 1. Multiple blades 6 are fixed to the lower end of the support rod 301 in parallel with each other, and each blade 6 is slidably housed in a corresponding guide groove 5. The slider 208 is driven to move by the running mechanism 2, which in turn drives the support rod 301 and the blade 6 to reciprocate linearly in the guide groove 5 to complete the cutting of the rattan tea soap in the material groove 4.

[0023] Please refer to Figure 1 , Figure 3 and Figure 4 The cleaning mechanism 3 includes an L-shaped plate 302, bolts 303, a position plate 304, a wiping plate 305, a fixing plate 306, and a cleaning block 307. The cleaning mechanism 3 is divided into two functional parts. The first part is a wiping structure for cleaning the blade 6. Multiple L-shaped plates 302 are fixedly connected to the rear end of the machine tool 1 by bolts 303. The position plate 304 is fixedly connected to the L-shaped plates 302. The wiping plate 305 is fixedly connected to the position plate 304. The wiping plate 305 consists of two plates arranged in pairs. A space is formed between the two wiping plates 305 for the blade 6 to pass through. The blade 6 passes through the gap between the two wiping plates 305 when it completes the cutting action and retracts. This scrapes away the dirt remaining on the surface of the blade 6. The second part is a cleaning structure for cleaning the guide groove 5. The fixing plate 306 is fixedly connected to the front end of the support rod 301, and the cleaning block 307 is fixedly connected to the fixing plate 306. When the support rod 301 moves forward to cut, the cleaning block 307 slides synchronously in the guide groove 5, pushing the dirt that has fallen off due to cutting or wiping in the guide groove 5 to the front end of the machine tool 1 for easy centralized cleaning.

[0024] Please refer to Figure 1 and Figure 2The machine tool 1 has position slots 201 at both ends. The upper surface of the machine tool 1 has a slide groove 202 that communicates with the position slots 201. A motor 203 with a sprocket 204 is fixedly installed at the front end inside the position slot 201. A fixing rod 207 is fixedly installed at the rear end inside the position slot 201. A sprocket 206 is rotatably connected to the fixing rod 207. A chain 205 is connected between the sprocket 204 and the sprocket 206. A slider 208 is fixed on the chain 205 and slides in the slide groove 202. When the motor 203 starts, the chain 205 is driven to circulate through the sprocket 204, which in turn drives the slider 208 fixed on the chain 205 to reciprocate linearly along the slide groove 202.

[0025] In a preferred embodiment, to achieve stable and synchronous reciprocating motion, the running mechanism 2 specifically includes a motor 203, a first sprocket 204, a chain belt 205, a second sprocket 206, and a fixed rod 207. The left and right ends of the machine tool 1 are provided with position slots 201, and the upper surface of the machine tool 1 is provided with a sliding groove 202 communicating with the position slots 201. The motor 203 and the fixed rod 207 are respectively fixedly installed at both ends of the position slots 201. The first sprocket 204 is fixedly connected to the output shaft of the motor 203. The second sprocket 206 is rotatably connected to the fixed rod 207. The chain belt 205 is connected around the first sprocket 204 and the second sprocket 206. The slider 208 is fixedly connected to the outside of the chain belt 205 and slides within the sliding groove 202.

[0026] In a preferred embodiment, in order to achieve the one-time cutting of multiple pieces of rattan tea soap to improve production efficiency, the surface of the machine tool 1 is provided with multiple parallel material grooves 4, and multiple blades 6 are provided. The multiple blades 6 are fixedly connected to the lower end of the support rod 301 in parallel with each other. Each blade 6 corresponds to a guide groove 5, and the guide grooves 5 and the material grooves 4 are staggered.

[0027] As a preferred embodiment, in order to ensure effective cleaning of both sides of the blade 6, the wiping plates 305 in the cleaning mechanism 3 are preferably two plates arranged in pairs. The two wiping plates 305 are fixed to the rear end of the machine tool 1 by the position plate 304 and the L-shaped plate 302. A gap is formed between the two wiping plates 305 so that the blade 6 can pass through, so that the two sides of the blade 6 can be scraped at the same time when the blade 6 returns.

[0028] In a preferred embodiment, in order to ensure the smoothness and synchronization of the overall movement of the cutting assembly, the support rod 301 is used to fixally connect the two sliders 208 located at the left and right ends of the machine tool 1. Through this rigid connection, it is ensured that when the two sliders 208 driven by the chain belt 205 move synchronously, the entire cutting assembly composed of the support rod 301 and the blade 6 can move back and forth smoothly, avoiding deviation or vibration.

[0029] Working principle: Before cutting, the rattan tea soap block to be cut is placed in the material groove 4 on the surface of the machine tool 1. Then, the motor 203 is started. The output shaft of the motor 203 drives the first sprocket 204 to rotate. Since the first sprocket 204 and the second sprocket 206 are connected by the chain belt 205, the rotation of the first sprocket 204 will drive the second sprocket 206 to rotate synchronously through the chain belt 205. The slider 208 fixed on the chain belt 205 is then driven. Under the constraint of the slide groove 202, the slider 208 begins to move linearly along the length of the machine tool 1. Since the support rod 301 is fixedly connected to the slider 208, the movement of the slider 208 will drive the support rod 301 and the multiple blades 6 fixed at the lower end of the support rod 301 to move forward together. The blades 6 slide smoothly in their respective guide grooves 5, thereby passing through the material groove 4 and accurately cutting the rattan tea soap in the material groove 4 into the preset size. As the blade 6 moves forward to cut, the cleaning block 307 fixed to the front end of the support rod 301 also slides forward in the guide groove 5. The function of the cleaning block 307 is to push the soap scraps or residual stains that fell into the guide groove 5 during the previous cutting or cleaning process forward to the front end of the machine tool 1. This design utilizes the cutting stroke to complete the cleaning of the guide groove 5 at the same time, avoiding the accumulation of impurities in the groove and affecting the smoothness of the blade 6's sliding, and making it convenient for workers to carry out centralized cleaning at the front end of the equipment. After the blade 6 completes its cutting stroke, the motor 203 rotates in the opposite direction or the control system causes the blade 6 to enter the return phase, driving the chain belt 205 to move in the opposite direction. The slider 208 then drives the support rod 301 and the blade 6 to retract together towards the rear end of the machine tool 1. During the retraction process, each blade 6 passes through the narrow gap formed by two wiping plates 305 fixed at the rear end of the machine tool 1. When the blade 6 passes between the wiping plates 305, the rattan tea soap stains adhering to the surface of the blade 6 due to cutting are effectively scraped clean by the wiping plates 305. This process realizes automatic cleaning of the blade 6, ensuring that the surface of the blade 6 is clean when cutting again, and that the residue will not affect the cutting quality or contaminate the new rattan tea soap.

Claims

1. A cutting device for rattan tea soap, comprising a machine tool (1), wherein the machine tool (1) is provided with a guide groove (5), the machine tool (1) is equipped with a running mechanism (2), the machine tool (1) is provided with a slider (208) driven to move by the running mechanism (2), a support rod (301) is fixedly connected to the slider (208), a blade (6) is fixedly connected to the support rod (301), and the blade (6) is slidably received in the guide groove (5); Its features are, It also includes a cleaning mechanism (3), which includes an L-shaped plate (302), bolts (303), a position plate (304), a wiping plate (305), a fixing plate (306), and a cleaning block (307). The L-shaped plate (302) is fixed to the rear end of the machine tool (1) by bolts (303), the position plate (304) is fixed to the L-shaped plate (302), and the wiping plate (305) is fixed to the position plate (304) to wipe the blade (6) when it retracts. The fixing plate (306) is fixed to the front end of the support rod (301), and the cleaning block (307) is fixed to the fixing plate (306) to clean the guide groove (5) when the support rod (301) moves.

2. The cutting device for vine tea soap according to claim 1, characterized in that, The operating mechanism (2) further includes a motor (203), a first sprocket (204), a chain belt (205), a second sprocket (206), and a fixed rod (207). The motor (203) and the fixed rod (207) are respectively installed at opposite ends of the machine tool (1). The first sprocket (204) is connected to the motor (203). The second sprocket (206) is rotatably connected to the fixed rod (207). The chain belt (205) is connected around the first sprocket (204) and the second sprocket (206). The slider (208) is fixed on the chain belt (205).

3. The cutting device for vine tea soap according to claim 2, characterized in that, The machine tool (1) is provided with position slots (201) at both ends. The upper surface of the machine tool (1) is provided with a sliding groove (202) that communicates with the position slots (201). The motor (203) and the fixing rod (207) are installed inside the position slots (201). The slider (208) can slide on the sliding groove (202).

4. The cutting device for vine tea soap according to claim 1, characterized in that, The surface of the machine tool (1) is also provided with a material groove (4) for placing rattan tea soap.

5. The cutting device for vine tea soap according to claim 4, characterized in that, The guide groove (5) and the material groove (4) are arranged alternately.

6. The cutting device for vine tea soap according to claim 1, characterized in that, The wiping plate (305) consists of two plates arranged in pairs, with a gap between the two wiping plates (305) through which the blade (6) can pass.

7. The cutting device for vine tea soap according to claim 1, characterized in that, The support rod (301) is used to connect the two sliders (208) located at the left and right ends of the machine tool (1) of the equipment.

8. The cutting device for vine tea soap according to claim 1, characterized in that, There are multiple blades (6), and the multiple blades (6) are fixed to the lower end of the support rod (301) in parallel with each other.

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