A cut-to-size device for moisture-retaining paper

CN224897404UActive Publication Date: 2026-10-27HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202522598025.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-10-27
Estimated Expiration
2035-12-08

AI Technical Summary

Technical Problem

[0004]在现有的定切装置中,可以满足将铝箔纸等纸卷切割成统一长度的长方形纸片在进行包装,但铝箔纸为纯色纸只需要裁剪成特定长度尺寸即可,不需要固定位置裁剪,而保润纸需要再固定位置进行裁剪,从而能保证保润纸拉片的位置不受影响,因而现有的定切装置无法满足对保润纸的定切,针对于此,本实用新型提供了一种保润纸定切装置

Benefits of technology

[0020]本实用新型在输送通道上设置有色标传感器,通过该传感器实时采集色标相位变化,利用伺服控控制器和伺服电机,结合工控机、PLC等集成控制器,从而能实现对保润纸在特定位置进行切割,防止其剪切到拉片上,在剪切过程中,能对保润纸的裁剪质量进行反馈对不合格的保润纸能进行剔除,由此可见该保润纸的定切装置能够起到有效的长短选择与控制,能够将保润纸定切质量及时有效地反馈于操作人员,并辅助决策。相比于传统的保润纸定切装置,该实用新型有效达到了事前控制,提前预防和优化,能够有效减少问题发生。

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Abstract

The utility model discloses a kind of paper fixed cutting device of keeping moisture, comprising: conveying passage, it is vertically arranged strip channel structure, it at least includes upper conveying section and lower conveying section, color mark sensor is provided on upper conveying section;Traction mechanism, it is set between upper conveying section and lower conveying section, the traction mechanism is used to keep moisture paper and make it enter into lower conveying section by downward traction conveying;Shearing mechanism, it is set at the bottom port of lower conveying section, and the shearing mechanism is used to keep moisture paper and cut;Paper guide plate, its quantity is two and set up and down, gap exists between two paper guide plates, wherein the paper guide plate located in upper is fixedly set, L-shaped baffle is provided on the paper guide plate located in lower side, and the L-shaped baffle is connected with the output end of paper receiving air cylinder.The utility model is adapted to the fixed cutting of keeping moisture paper, and during fixed cutting process, it can be convenient to reject unqualified product.
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Description

Technical Field

[0001] This utility model relates to the field of cutting technology, specifically to a moisture-retaining paper cutting device. Background Technology

[0002] With the digital transformation of cigarette manufacturing enterprises, digital control of all aspects of production is needed. The emergence of new packaging models is accelerating the transformation and upgrading of digital technology in cigarette making equipment. Among them, high-end products include moisture-retaining film, or moisture-retaining paper for short. The investment and use of moisture-retaining paper is currently a major trend in high-end product packaging. There are currently two main types of moisture-retaining paper in use: one is customized in advance by auxiliary material manufacturers according to product specifications, with dedicated film for specific purposes, which is more expensive; the other is used without molds, rolled up, and then cut with a cutter at the cigarette packaging factory. This type has lower costs and larger production scale.

[0003] When using rolls of insulating paper, the rolls need to be cut and packaged, such as... Figure 1 As shown, with color mark 1 as a reference point, the cutter needs to cut the moisturizing paper at a fixed position to ensure the opening position of the moisturizing paper pull tab 2 for packaging the moisturizing pack, so that each pack of cigarettes can be opened in a fixed position. The cut moisturizing paper will package the cigarettes into a moisturizing pack 3.

[0004] Existing fixed-cutting devices can cut paper rolls such as aluminum foil into rectangular pieces of uniform length for packaging. However, aluminum foil is a solid-color paper and only needs to be cut to a specific length without needing to be cut at a fixed position. In contrast, humidifying paper needs to be cut at a fixed position to ensure that the position of the humidifying paper pull sheet is not affected. Therefore, existing fixed-cutting devices cannot meet the requirements for fixed-cutting humidifying paper. In view of this, this utility model provides a humidifying paper fixed-cutting device. Utility Model Content

[0005] The purpose of this invention is to provide a device for cutting moistened paper, which is suitable for cutting moistened paper and can easily remove defective products during the cutting process.

[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution:

[0007] A moisture-retaining paper cutting device, comprising:

[0008] The conveying channel is a vertically arranged strip-shaped channel structure, which includes at least an upper conveying section and a lower conveying section, and a color mark sensor is installed on the upper conveying section;

[0009] A traction mechanism is installed between the upper conveying section and the lower conveying section. The traction mechanism is used to pull and convey the moistening paper downwards so that it enters the lower conveying section.

[0010] A shearing mechanism is provided at the bottom port of the lower conveyor section, and the shearing mechanism is used to cut the moistening paper;

[0011] There are two guide plates, one above the other, with a gap between them. The upper guide plate is fixed, and an L-shaped baffle is provided on one side of the lower guide plate. The L-shaped baffle is connected to the output end of the paper receiving cylinder.

[0012] The controller receives signals from the color mark sensor and controls the traction mechanism, the shearing mechanism, and the paper receiving cylinder.

[0013] Furthermore, it also includes a back plate, on which a paper guide roller is rotatably mounted. The conveying channel, traction mechanism, shearing mechanism, guide plate and industrial control computer are all mounted on the back plate. A support plate is mounted on the back plate, and the support plate is located on both sides of the L-shaped baffle.

[0014] Furthermore, the traction mechanism includes a first traction roller and a second traction roller, both of which are rotatably mounted on the back plate and are in contact with each other. A pulley is provided on the first traction roller or the second traction roller, and the pulley is located on the rear side of the back plate.

[0015] Furthermore, the shearing mechanism includes a shearing roller and a support roller, both of which are rotatably mounted on the back plate. A blade is mounted on the shearing roller. When the shearing roller rotates, the blade contacts the support roller. A pulley is mounted on the shearing roller and is located on the rear side of the back plate.

[0016] Furthermore, the two pulleys are connected by a belt, and one of the pulleys is connected to the output of the servo motor.

[0017] Furthermore, it also includes a toothed conveyor belt located beside the guide plate. A smoke-pushing cylinder is installed on the toothed conveyor belt, and a push plate is installed at the push end of the smoke-pushing cylinder. The push plate is located on one side of the gap between the two guide plates. A fiber optic sensor for detecting the arrival of the cigarette box is also installed on one side of the toothed conveyor belt. The fiber optic sensor and the smoke-pushing cylinder are respectively connected to the industrial control computer.

[0018] Furthermore, the controller includes an encoder, a PLC module, an industrial computer, and a touch screen that are electrically connected in sequence. The PLC module communicates with the industrial computer via an EtherCAT network cable. The color mark sensor is electrically connected to the PLC module, and the output terminals of the PLC module are respectively connected to a servo controller, a smoke-pushing solenoid valve, and a paper-receiving solenoid valve. The servo controller, the smoke-pushing solenoid valve, and the paper-receiving solenoid valve are respectively electrically connected to a servo motor, a smoke-pushing cylinder, and a paper-receiving cylinder.

[0019] Compared with the prior art, the beneficial effects of this utility model are:

[0020] This invention features a color mark sensor installed on the conveyor channel. This sensor collects real-time changes in the phase of the color mark. Utilizing a servo controller and servo motor, combined with an industrial computer and PLC, the device can cut the greaseproof paper at specific locations, preventing it from cutting onto the pull sheet. During the cutting process, feedback on the cutting quality of the greaseproof paper is provided, and substandard paper can be rejected. Therefore, this greaseproof paper cutting device effectively selects and controls the length of the paper, providing timely and effective feedback on the cutting quality to the operator and assisting in decision-making. Compared to traditional greaseproof paper cutting devices, this invention effectively achieves pre-control, prevention, and optimization, significantly reducing the occurrence of problems. Attached Figure Description

[0021] Figure 1 This is a diagram of a moisture-retaining paper and a cigarette box with the moisture-retaining paper attached.

[0022] Figure 2 This is a schematic diagram of the structure of the moisture-retaining paper cutting device described in this utility model.

[0023] Figure 3 This is a schematic diagram of the rear side of the moisture-retaining paper cutting device described in this utility model.

[0024] Figure 4 for Figure 2 The main view.

[0025] Figure 5 This is a schematic diagram of the toothed conveyor belt after separation.

[0026] Figure 6 This is a block diagram showing the controller structure and connections.

[0027] In the diagram, 1-back plate, 2-conveying channel, 2a-upper conveying section, 2b-lower conveying section, 3-color mark sensor, 4-guide roller, 5-traction mechanism, 51-first traction roller, 52-second traction roller, 6-shearing mechanism, 61-shearing roller, 62-support roller, 63-blade, 7-controller, 71-encoder, 72-PLC module, 73-industrial computer, 74-touch screen, 75-servo controller, 76-push smoke solenoid valve, 77-receive paper solenoid valve, 8-guide plate, 9-toothed conveyor belt, 10-push smoke cylinder, 11-push plate, 12-fiber optic sensor, 13-support plate, 14-L-shaped baffle, 15-receive paper cylinder, 16-pulley, 17-servo motor, 18-belt. Detailed Implementation

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. The components of the embodiments of this utility model described and shown in the accompanying drawings can typically be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but merely to illustrate selected embodiments of the invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without inventive effort are within the scope of protection of the present invention.

[0030] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set," "install," "connect," and "link" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0031] refer to Figure 2-4 As shown, this utility model provides a moisture-retaining paper cutting device, comprising:

[0032] The conveying channel 2 is a vertically arranged strip-shaped channel structure. In some embodiments, the conveying channel 2 is composed of two transparent plates, and the distance between the two transparent plates forms the conveying channel 2. The conveying channel 2, for the passage of dampening paper, includes at least an upper conveying section 2a and a lower conveying section 2b. A color mark sensor 3 is installed on the upper conveying section 2a. This color mark sensor 3 is located on the side of the conveying channel 2 and is used to detect... Figure 1 The color mark on the side of the Zhongbao desiccant;

[0033] The traction mechanism 5 is disposed between the upper conveying section 2a and the lower conveying section 2b. The traction mechanism 5 is used to traction and convey the moistening paper downwards so that it enters the lower conveying section 2b.

[0034] Specifically, in some embodiments, the traction mechanism 5 includes a first traction roller 51 and a second traction roller 52. Both the first traction roller 51 and the second traction roller 52 are rotatably mounted on the back plate 1 and are in contact with each other. Preferably, both the first traction roller 51 and the second traction roller 52 are rubber rollers. The sizing paper is conveyed downward between the first traction roller 51 and the second traction roller 52 by the rotation of one of the traction rollers. A pulley 16 is provided on the first traction roller 51 or the second traction roller 52, and the pulley 16 is located on the rear side of the back plate 1.

[0035] A cutting mechanism 6 is located at the bottom port of the lower conveying section 2b, and the cutting mechanism 6 is used to cut the moistening paper;

[0036] Specifically, in some embodiments, the shearing mechanism 6 includes a shearing roller 61 and a support roller 62. Both the shearing roller 61 and the support roller 62 are rotatably mounted on the back plate 1, and a blade 63 is provided on the shearing roller 61. When the shearing roller 61 rotates, the blade 63 contacts the support roller 62, so that when the dampening paper passes between the shearing roller 61 and the support roller 62, the rotation of the blade 63 cuts the dampening paper shorter. A pulley 16 is provided on the shearing roller 61, and the pulley 16 is located on the rear side of the back plate 1.

[0037] The traction mechanism 5 and the shearing mechanism 6 can be driven independently or synchronously. When driven synchronously, the two pulleys 16 are connected by a belt 18, and one of the pulleys 16 is connected to the output of the servo motor 17.

[0038] Two guide plates 8 are arranged vertically, with a gap between them. The upper guide plate 8 is fixed and located beside the conveying channel 2. An L-shaped baffle 14 is provided on one side of the lower guide plate 8. The L-shaped baffle 14 is connected to the output end of the paper receiving cylinder 15. Preferably, the paper receiving cylinder 15 is initially in the extended state, and its installation position is as follows. Figure 5 As shown;

[0039] In actual use, the sizing paper is conveyed downward in the conveying channel 2 and cut by the shearing mechanism 6. When the cut sizing paper meets the set phase requirements, it is judged to be qualified. At this time, the sizing paper falls on the L-shaped baffle 14. It is worth noting that the length of the sizing paper falling on the L-shaped baffle 14 needs to extend to the upper guide plate 8. When the cut sizing paper does not meet the set phase requirements, the L-shaped baffle 14 retracts, causing the sizing paper to fall without support.

[0040] The device also includes a toothed conveyor belt 9, which is located beside the guide plate 8. Preferably, the toothed conveyor belt 9 has a belt conveyor device and baffles are spaced on its conveyor belt. A smoke-pushing cylinder 10 is provided on the toothed conveyor belt 9. The smoke-pushing cylinder 10 has a push plate 11 at its push-out end. The push plate 11 is located on one side of the gap between the two guide plates 8, thereby pushing the cigarette box toward the gap. A fiber optic sensor 12 for detecting the arrival of the cigarette box is also provided on one side of the toothed conveyor belt 9. The fiber optic sensor 12 and the smoke-pushing cylinder 10 are electrically connected to the industrial control computer 7.

[0041] In actual use, the toothed conveyor belt 9 conveys the cigarette box forward. When the cigarette box reaches the fiber optic sensor 12, the fiber optic sensor 12 receives a signal and extends to trigger the cigarette pusher cylinder 10. After the cigarette pusher cylinder 10 is started, it pushes the cigarette box on the toothed conveyor belt 9 from the side to the moisturizing paper on the L-shaped baffle 14 through the pusher plate 11, so that the moisturizing paper adheres to the cigarette box.

[0042] In addition, the device also includes a back plate 1, on which a paper guide roller 4 is rotatably arranged. The conveying channel 2, traction mechanism 5, shearing mechanism 6, guide plate 8 and industrial control computer 7 are all arranged on the back plate 1. A support plate 13 is arranged on the back plate 1. The support plate 13 is located on both sides of the L-shaped baffle 14. The part of the support plate 13 located on the left side can extend into the lower surface of the toothed conveyor belt 9 to support the conveyor belt and allow the cigarette box to pass through the support plate 13 after the cigarette is pushed.

[0043] The controller 7 is used to receive signals from the color mark sensor 3 and control the traction mechanism 5, the shearing mechanism 6 and the paper receiving cylinder 15.

[0044] Specifically, refer to Figure 6 As shown, the controller 7 includes an encoder 71, a PLC module 72, an industrial computer 73, and a touch screen 74 connected in sequence. The encoder 71 can read the speed of the host, the rotation angle and speed of the servo motor 17, etc. The PLC module 72 communicates with the industrial computer 73 via an EtherCAT network cable. The color mark sensor 3 is electrically connected to the PLC module 72, and the output terminals of the PLC module 72 are respectively connected to a servo controller 75, a smoke push solenoid valve 76, and a paper receiving solenoid valve 77. The servo controller 75, the smoke push solenoid valve 76, and the paper receiving solenoid valve 77 are electrically connected to the servo motor 17, the smoke push cylinder 10, and the paper receiving cylinder 15, respectively.

[0045] The working process of this utility model is as follows: the damping paper enters the conveying channel 2 through the guide roller 4. During this process, the two traction rollers of the traction mechanism 5 pull the paper belt to continue moving downward. When the damping paper belt passes through the shearing mechanism 6, the blade 63 on the shearing roller 61 rotates to cut the damping paper. During this process, the color mark sensor 3 detects the phase of the color mark of the damping paper, and the controller 7 compares and judges the phase. If the phase meets the set requirements, it is a qualified product. The qualified damping paper falls onto the L-shaped baffle 14. At the same time, the cigarette box on the toothed conveyor belt 9 is pushed towards the damping paper on the L-shaped baffle 14 by the push plate 11, so that the damping paper can adhere to the cigarette box. If the phase does not meet the set requirements, it is a defective product. At this time, the paper receiving cylinder 15 retracts, so that the damping paper cannot fall onto the L-shaped baffle 14, thereby achieving the purpose of rejection.

[0046] Although the present invention has been described herein with reference to several illustrative embodiments, it should be understood that those skilled in the art can devise many other modifications and implementations that fall within the scope and spirit of the principles disclosed herein. More specifically, various modifications and improvements can be made to the components or layout of the subject matter arrangement within the scope of the disclosure, drawings, and claims. Besides modifications and improvements to the components or layout, other uses will be apparent to those skilled in the art.

Claims

1. A device for cutting moistened paper, characterized in that, include: The conveying channel (2) is a vertically arranged strip channel structure, which includes at least an upper conveying section (2a) and a lower conveying section (2b). A color mark sensor (3) is installed on the upper conveying section (2a). A traction mechanism (5) is provided between the upper conveying section (2a) and the lower conveying section (2b). The traction mechanism (5) is used to traction and convey the moistening paper downwards so that it enters the lower conveying section (2b). A shearing mechanism (6) is provided at the bottom port of the lower conveying section (2b), the shearing mechanism (6) being used to cut the moistening paper; There are two guide plates (8) arranged one above the other, with a gap between them. The upper guide plate (8) is fixed, and an L-shaped baffle (14) is provided on one side of the lower guide plate (8). The L-shaped baffle (14) is connected to the output end of the paper receiving cylinder (15). The controller (7) is used to receive signals from the color mark sensor (3) and control the traction mechanism (5), the shearing mechanism (6) and the paper receiving cylinder (15).

2. The moisture-retaining paper cutting device according to claim 1, characterized in that: It also includes a back plate (1), and a paper guide roller (4) is rotatably arranged above the back plate (1). The conveying channel (2), traction mechanism (5), shearing mechanism (6), guide plate (8) and industrial control computer (73) are all arranged on the back plate (1). A support plate (13) is arranged on the back plate (1), and the support plate (13) is located on both sides of the L-shaped baffle (14).

3. The moisture-retaining paper cutting device according to claim 1, characterized in that: The traction mechanism (5) includes a first traction roller (51) and a second traction roller (52). Both the first traction roller (51) and the second traction roller (52) are rotatably mounted on the back plate (1) and are in contact with each other. A pulley (16) is provided on the first traction roller (51) or the second traction roller (52). The pulley (16) is located on the rear side of the back plate (1).

4. The moisture-retaining paper cutting device according to claim 1, characterized in that: The shearing mechanism (6) includes a shearing roller (61) and a support roller (62). Both the shearing roller (61) and the support roller (62) are rotatably mounted on the back plate (1), and a blade (63) is provided on the shearing roller (61). When the shearing roller (61) rotates, the blade (63) contacts the support roller (62). A pulley (16) is provided on the shearing roller (61), and the pulley (16) is located on the rear side of the back plate (1).

5. A moisture-retaining paper cutting device according to claim 3 or 4, characterized in that: The two pulleys (16) are connected by a belt (18), and one of the pulleys (16) is connected to the output of the servo motor (17).

6. The moisture-retaining paper cutting device according to claim 1, characterized in that: It also includes a toothed conveyor belt (9), which is located next to the guide plate (8). A smoke-pushing cylinder (10) is set on the toothed conveyor belt (9). A push plate (11) is set at the push end of the smoke-pushing cylinder (10). The push plate (11) is located on one side of the gap between the two guide plates (8). A fiber optic sensor (12) for detecting the arrival of the cigarette box is also set on one side of the toothed conveyor belt (9). The fiber optic sensor (12) and the smoke-pushing cylinder (10) are electrically connected to the industrial control computer (73).

7. The moisture-retaining paper cutting device according to claim 1, characterized in that: The controller (7) includes an encoder (71), a PLC module (72), an industrial computer (73), and a touch screen (74) connected in sequence. The PLC module (72) communicates with the industrial computer (73) via an EtherCAT network cable. The color mark sensor (3) is electrically connected to the PLC module (72). The output terminals of the PLC module (72) are respectively connected to a servo controller (75), a smoke-pushing solenoid valve (76), and a paper-receiving solenoid valve (77). The servo controller (75), the smoke-pushing solenoid valve (76), and the paper-receiving solenoid valve (77) are respectively electrically connected to a servo motor (17), a smoke-pushing cylinder (10), and a paper-receiving cylinder (15).