A device for recovering waste material from a self-adhesive printing press
Patent Information
- Application Number
- CN202522574262.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-04
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-04
AI Technical Summary
这些废料如果处理不当,会严重影响生产效率、产品质量,甚至带来安全隐患,不干胶印刷轧切废料回收装置就是为了解决这一问题而设计的专用自动化设备
1、该不干胶印刷轧切废料回收装置,通过将回收辊的外壁与转动环的外壁相对接,此时控制器发射信号,可使伺服电机启动,并带动蜗杆转动,可使蜗轮在转动的过程中通过抵接柄对回收辊的内部进行抵接后对其限位,此时,可使步进电机启动,使得主动轮转动,并通过传动带带动限位轮转动,从而可驱动回收辊转动,从而可使回收辊对不干胶印刷轧切后的废料进行回收,且在回收完成后,可与之相反的操作使回收辊与转动环自动脱离,使得收集的废料卷整齐、紧凑,便于后续处理,且通过自动化、连续化的方式,将废料从生产线上剥离并统一收集,完美解决了需要操作员频繁停机,手动清理缠绕在滚筒上的废料,极大降低了设备利用率的问题,同时节省大量人工成本,并减少因废料问题造成的材料浪费。
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Figure CN224897465U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste recycling technology, specifically to a device for recycling waste materials from self-adhesive printing and cutting. Background Technology
[0002] The printing and subsequent die-cutting (or roll cutting) processes of self-adhesive labels generate a large amount of continuous waste material. If this waste is not handled properly, it can seriously affect production efficiency, product quality, and even pose safety hazards. Self-adhesive printing and die-cutting waste recycling devices are specialized automated equipment designed to solve this problem.
[0003] Traditional self-adhesive printing and cutting waste recycling devices require operators to frequently stop the machine to manually clean the waste entangled on the rollers, which greatly reduces equipment utilization and increases labor costs due to the time-consuming manual cleaning. Entangled waste can also cause material to break, resulting in waste of raw materials. Furthermore, even when not in operation, an extended waste recycling device occupies a considerable floor area, affecting material passageways, forklift access, and other workspaces. Therefore, improvements are needed. Utility Model Content
[0004] To address the shortcomings of existing technologies, this utility model provides a waste recycling device for self-adhesive printing and cutting, which has the advantages of improved recycling efficiency and maximum space utilization, and solves the problems mentioned in the background technology.
[0005] This utility model provides the following technical solution: a self-adhesive printing and cutting waste recycling device, including a base, with movable wheels fixedly installed at the bottom of the base, a support plate and a tilting frame fixedly installed at the top of the base, a sliding groove opened on one inner wall of the support plate, a pusher fixedly installed on the other outer wall of the support plate, a flipping component provided on the outer wall of the support plate, a sliding plate slidably connected to the inner wall of the sliding groove via a slider, a waste recycling component provided on the outer wall of the flipping component, a controller fixedly installed on the outer wall of the support plate, and an electric telescopic cylinder installed at the bottom of the sliding plate.
[0006] As a preferred technical solution of this utility model: there are two electric telescopic cylinders, and the two electric telescopic cylinders are symmetrically distributed on the top of the base. The electric telescopic cylinders are electrically connected to the controller. The bottom of the slide plate is fixedly connected to the telescopic end of the electric telescopic cylinder. There are four moving wheels, and the four moving wheels are evenly distributed on the bottom of the base. The moving wheels have the function of a brake.
[0007] As a preferred technical solution of this utility model: the flipping assembly includes a drive motor, the power output shaft of the drive motor is fixedly equipped with a drive gear, the outer wall of the drive gear is meshed with a driven gear, a rotating shaft is fixedly installed at the center of the driven gear, a connecting block is rotatably sleeved on the outer wall of the rotating shaft, a flipping plate is provided on the outer wall of the connecting block, and a support frame is rotatably connected to the outer wall of the flipping plate.
[0008] As a preferred technical solution of this utility model: the drive motor and the controller are electrically connected, one end of the connecting block is fixedly connected to the outer wall of the flip plate, and the other end of the connecting block is fixedly connected to the outer wall of the slide plate, and the drive gear and the driven gear are located on the inner wall of the support plate.
[0009] As a preferred technical solution of this utility model: the waste recycling assembly includes a base plate, a stepper motor is fixedly mounted on the outer wall of the base plate, a drive wheel is fixedly mounted on the power output shaft of the stepper motor, one end of a transmission belt is drivenly sleeved on the outer wall of the drive wheel, and the other end of the transmission belt is rotatably sleeved on a limit wheel, a mounting plate is fixedly mounted on the top of the stepper motor, a servo motor is fixedly mounted on the outer wall of the mounting plate, a worm gear is fixedly mounted on the power output shaft of the servo motor, a worm wheel meshes with the outer wall of the worm gear, a connecting handle is mounted on the outer wall of one end of the worm wheel, and an abutment handle is fixedly mounted on the other end of the worm wheel, a vertical plate is fixedly mounted on the outer wall of the base plate, a rotating ring is rotatably connected to the outer wall of the vertical plate, and a recycling roller is mounted on the outer wall of the rotating ring.
[0010] As a preferred technical solution of this utility model: both the stepper motor and the servo motor are electrically connected to the controller; the number of the worm gear, the connecting handle, and the abutting handle are all three, and the three worm gears, the connecting handle, and the abutting handle are evenly distributed on the outer wall of the worm; the outer wall of the vertical plate is provided with a circular groove, and the worm gear, the connecting handle, and the abutting handle are located in the circular groove.
[0011] Compared with the prior art, the present invention has the following beneficial effects: 1. This self-adhesive printing and cutting waste recycling device works by aligning the outer wall of the recycling roller with the outer wall of the rotating ring. The controller then sends a signal to start the servo motor, which drives the worm gear to rotate. During rotation, the worm gear abuts against the inside of the recycling roller via a contact handle, limiting its position. Simultaneously, a stepper motor starts, causing the drive wheel to rotate, which in turn drives the limit wheel via a transmission belt. This drives the recycling roller to rotate, allowing it to collect the waste material from the self-adhesive printing and cutting process. After recycling, the reverse operation can be performed to automatically detach the recycling roller from the rotating ring, resulting in neat and compact waste rolls for easy subsequent processing. This automated and continuous process removes and collects waste material from the production line, perfectly solving the problem of frequent operator downtime for manual cleaning of waste entangled on the rollers, significantly reducing equipment utilization and saving substantial labor costs while minimizing material waste caused by waste.
[0012] 2. This self-adhesive printing and cutting waste recycling device, through a signal emitted by the controller, can start the drive motor, causing the drive gear to rotate. This, in turn, drives the rotating shaft to rotate, causing the connecting block to rotate the flipping plate 90 degrees in the opposite direction of the laying frame. This allows the waste recycling component to be placed on a flat surface to recycle the waste generated from self-adhesive printing and cutting. When not in use, the reverse operation can be performed to fold it up. After folding, its footprint is effectively reduced, and it can be quickly stored and moved away, providing maintenance personnel with a completely unobstructed working space. This allows operators to easily and thoroughly clean and maintain the equipment, helping to extend its lifespan and maintain workshop hygiene. Furthermore, it can be quickly deployed and put back into use when production needs resume, effectively improving maintenance efficiency and safety. Attached Figure Description
[0013] Figure 1 This is a three-dimensional structural diagram of the present invention; Figure 2 This is a schematic diagram of the other side of the structure of this utility model; Figure 3 This is a schematic cross-sectional view of the present invention. Figure 4 This is a schematic diagram of the waste recycling component structure of this utility model; Figure 5 This utility model Figure 4 Enlarged structural diagram at point A in the middle; Figure 6 This is a schematic diagram of the flip-up component structure of this utility model; Figure 7 This utility model Figure 6 Enlarged structural diagram at point B.
[0014] In the diagram: 1. Base; 2. Casters; 3. Support plate; 4. Slide; 5. Push handle; 6. Tilting assembly; 7. Slide plate; 8. Waste recycling assembly; 9. Slider; 10. Controller; 11. Tilt-down frame; 12. Electric telescopic cylinder; 601. Drive motor; 602. Drive gear; 603. Driven gear; 604. Rotating shaft; 605. Connecting block; 606. Tilting plate; 607. Support frame; 801. Base plate; 802. Stepper motor; 803. Drive wheel; 804. Transmission belt; 805. Limit wheel; 806. Vertical plate; 807. Rotating ring; 808. Recycling roller; 809. Mounting plate; 810. Servo motor; 811. Worm gear; 812. Worm wheel; 813. Connecting handle; 814. Abutment handle. Detailed Implementation
[0015] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0016] Please see Figure 1 - Figure 7 A self-adhesive printing and cutting waste recycling device includes a base 1, with casters 2 fixedly installed at the bottom of the base 1, and a support plate 3 and a tilting frame 11 fixedly installed at the top of the base 1. A groove 4 is provided on the inner wall of one side of the support plate 3, and a pusher 5 is fixedly installed on the outer wall of the other side of the support plate 3. A flipping component 6 is provided on the outer wall of the support plate 3. A sliding plate 7 is slidably connected to the inner wall of the groove 4 via a slider 9. A waste recycling component 8 is provided on the outer wall of the flipping component 6. A controller 10 is fixedly installed on the outer wall of the support plate 3, and an electric telescopic cylinder 12 is installed at the bottom of the sliding plate 7.
[0017] In the above structure, the controller 10 sends a signal to start the electric telescopic cylinder 12, which causes the telescopic end of the electric telescopic cylinder 12 to drive the slide plate 7 and slide up and down on the inner wall of the slide groove 4 through the slider 9. This allows the height of the waste recycling component 8 to be adjusted, making the device easily adaptable to almost all mainstream equipment in the workshop, greatly improving the utilization rate of the equipment, and enabling it to adapt to different installation foundations and space constraints to achieve the best layout.
[0018] In a preferred embodiment: there are two electric telescopic cylinders 12, and the two electric telescopic cylinders 12 are symmetrically distributed on the top of the base 1. The electric telescopic cylinders 12 are electrically connected to the controller 10. The bottom of the slide plate 7 is fixedly connected to the telescopic end of the electric telescopic cylinder 12. There are four moving wheels 2, and the four moving wheels 2 are evenly distributed on the bottom of the base 1. The moving wheels 2 have the function of a brake.
[0019] In the above structure, the movable wheel 2 makes the device easy to move. Since the movable wheel 2 has the function of a brake, the device will not easily shift its position when it stops. The setting of the tilting frame 11 and the triangular relationship between the tilting frame 11 and the base 1 can be used to stabilize the center of gravity of the device, so that the waste recycling component 8 will not easily tip over when it is raised or lowered.
[0020] In a preferred embodiment: the flipping assembly 6 includes a drive motor 601, the power output shaft of the drive motor 601 is fixedly fitted with a drive gear 602, the outer wall of the drive gear 602 is meshed with a driven gear 603, a rotating shaft 604 is fixedly installed at the center of the driven gear 603, a connecting block 605 is rotatably sleeved on the outer wall of the rotating shaft 604, a flipping plate 606 is provided on the outer wall of the connecting block 605, and a support frame 607 is rotatably connected to the outer wall of the flipping plate 606.
[0021] In a preferred embodiment: the drive motor 601 is electrically connected to the controller 10, one end of the connecting block 605 is fixedly connected to the outer wall of the flip plate 606, and the other end of the connecting block 605 is fixedly connected to the outer wall of the slide plate 7, and the drive gear 602 and the driven gear 603 are located on the inner wall of the support plate 3.
[0022] In the above structure, the controller 10 sends a signal to start the drive motor 601, causing the drive gear 602 to rotate. The driven gear 603 then drives the rotating shaft 604 to rotate, which in turn causes the connecting block 605 to rotate the flip plate 606 90 degrees in the opposite direction to the folding frame 11. This allows the waste recycling component 8 to be placed on a flat surface to recycle the waste generated from the printing and cutting of self-adhesive labels. When not in use, the reverse operation can be performed to fold it up. After folding, its floor space is effectively reduced, turning a huge object into a compact unit that can be easily placed against a wall or stored in a corner, effectively improving space utilization.
[0023] In a preferred embodiment: the waste recycling assembly 8 includes a base plate 801, a stepper motor 802 is fixedly mounted on the outer wall of the base plate 801, a drive wheel 803 is fixedly mounted on the power output shaft of the stepper motor 802, one end of a drive belt 804 is drivenly sleeved on the outer wall of the drive wheel 803, and the other end of the drive belt 804 is rotatably sleeved on a limit wheel 805, a mounting plate 809 is fixedly mounted on the top of the stepper motor 802, a servo motor 810 is fixedly mounted on the outer wall of the mounting plate 809, a worm gear 811 is fixedly mounted on the power output shaft of the servo motor 810, a worm wheel 812 meshes with the outer wall of the worm gear 811, a connecting handle 813 is mounted on the outer wall of one end of the worm wheel 812, and an abutment handle 814 is fixedly mounted on the other end of the worm wheel 812, a vertical plate 806 is fixedly mounted on the outer wall of the base plate 801, a rotating ring 807 is rotatably connected to the outer wall of the vertical plate 806, and a recycling roller 808 is mounted on the outer wall of the rotating ring 807.
[0024] In a preferred embodiment: both the stepper motor 802 and the servo motor 810 are electrically connected to the controller 10. There are three worm gears 812, three connecting handles 813 and three abutting handles 814. The three worm gears 812, three connecting handles 813 and three abutting handles 814 are evenly distributed on the outer wall of the worm 811. The outer wall of the vertical plate 806 is provided with a circular groove, and the worm gears 812, three connecting handles 813 and three abutting handles 814 are located in the circular groove.
[0025] In the above structure, by aligning the outer wall of the recycling roller 808 with the outer wall of the rotating ring 807, the controller 10 sends a signal to start the servo motor 810, which drives the worm gear 811 to rotate. During rotation, the worm wheel 812 abuts against the inside of the recycling roller 808 through the abutment handle 814 and limits its movement. At this time, the stepper motor 802 starts, causing the drive wheel 803 to rotate, which in turn drives the limit wheel 805 to rotate via the transmission belt 804. This drives the recycling roller 808 to rotate, allowing it to recycle the waste material after the self-adhesive printing and cutting process. After recycling, the reverse operation can be performed to automatically disengage the recycling roller 808 from the rotating ring 807. This solves the problem of serious accidents caused by manual roll changing, and the automatic roll disengagement function keeps the operator away from the danger zone, fundamentally eliminating such safety risks and improving the safety of the device.
[0026] Working Principle: When using this device, pushing the pusher 5 moves the moving wheel 2 to a suitable position. At this time, the controller 10 sends a signal to start the drive motor 601, causing the drive gear 602 to rotate. This, in turn, drives the rotating shaft 604 via the driven gear 603, causing the connecting block 605 to rotate the tilting plate 606 90 degrees in the opposite direction to the tilting frame 11. This allows the waste recycling component 8 to be placed parallel to the equipment. The controller 10 also sends a signal to start the electric telescopic cylinder 12, causing its telescopic end to move the sliding plate 7 and the slider 9 up and down along the inner wall of the chute 4. This adjusts the height of the waste recycling component 8 to match the height of the equipment, allowing the recycled materials to be recycled. The outer wall of the take-up roller 808 is in contact with the outer wall of the rotating ring 807. At this time, the controller 10 sends a signal to start the servo motor 810 and drive the worm gear 811 to rotate. During the rotation, the worm wheel 812 abuts against the inside of the take-up roller 808 through the abutment handle 814 and limits its position. At this time, the stepper motor 802 is started, causing the drive wheel 803 to rotate, and driving the limit wheel 805 to rotate through the transmission belt 804. This drives the take-up roller 808 to rotate, so that the take-up roller 808 can recycle the waste material after the self-adhesive printing and cutting. After recycling, the reverse operation can be performed to automatically disengage the take-up roller 808 from the rotating ring 807, so that a new take-up roller 808 can be replaced more quickly to continue the recycling of self-adhesive printing and cutting waste material.
[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A device for recycling waste materials from self-adhesive printing and cutting, comprising a base (1), characterized in that: The base (1) is fixedly equipped with a moving wheel (2) at the bottom. The base (1) is fixedly equipped with a support plate (3) and a tilting frame (11) at the top. A groove (4) is opened on one side of the inner wall of the support plate (3). A pusher (5) is fixedly installed on the other side of the outer wall of the support plate (3). A flipping component (6) is provided on the outer wall of the support plate (3). A sliding plate (7) is slidably connected to the inner wall of the groove (4) through a slider (9). A waste recycling component (8) is provided on the outer wall of the flipping component (6). A controller (10) is fixedly installed on the outer wall of the support plate (3). An electric telescopic cylinder (12) is installed at the bottom of the sliding plate (7).
2. The self-adhesive printing and cutting waste recycling device according to claim 1, characterized in that: There are two electric telescopic cylinders (12), and the two electric telescopic cylinders (12) are symmetrically distributed on the top of the base (1). The electric telescopic cylinders (12) are electrically connected to the controller (10). The bottom of the slide plate (7) is fixedly connected to the telescopic end of the electric telescopic cylinder (12). There are four moving wheels (2), and the four moving wheels (2) are evenly distributed on the bottom of the base (1). The moving wheels (2) have the function of a brake.
3. The self-adhesive printing and cutting waste recycling device according to claim 1, characterized in that: The flipping assembly (6) includes a drive motor (601), a drive gear (602) is fixedly mounted on the power output shaft of the drive motor (601), a driven gear (603) meshes with the outer wall of the drive gear (602), a rotating shaft (604) is fixedly installed at the center of the driven gear (603), a connecting block (605) is rotatably sleeved on the outer wall of the rotating shaft (604), a flipping plate (606) is provided on the outer wall of the connecting block (605), and a support frame (607) is rotatably connected to the outer wall of the flipping plate (606).
4. The self-adhesive printing and cutting waste recycling device according to claim 3, characterized in that: The drive motor (601) is electrically connected to the controller (10). One end of the connecting block (605) is fixedly connected to the outer wall of the flip plate (606), and the other end of the connecting block (605) is fixedly connected to the outer wall of the slide plate (7). The drive gear (602) and the driven gear (603) are located on the inner wall of the support plate (3).
5. The self-adhesive printing and cutting waste recycling device according to claim 1, characterized in that: The waste recycling assembly (8) includes a base plate (801), a stepper motor (802) is fixedly mounted on the outer wall of the base plate (801), a drive wheel (803) is fixedly mounted on the power output shaft of the stepper motor (802), one end of a drive belt (804) is drivenly sleeved on the outer wall of the drive wheel (803), and the other end of the drive belt (804) is rotatably sleeved on a limit wheel (805). A mounting plate (809) is fixedly mounted on the top of the stepper motor (802), and a servo motor is fixedly mounted on the outer wall of the mounting plate (809). (810) The power output shaft of the servo motor (810) is fixedly equipped with a worm gear (811), and a worm wheel (812) meshes with the outer wall of the worm gear (811). A connecting handle (813) is installed on the outer wall of one end of the worm wheel (812), and an abutment handle (814) is fixedly installed on the other end of the worm wheel (812). A vertical plate (806) is fixedly installed on the outer wall of the base plate (801), and a rotating ring (807) is rotatably connected to the outer wall of the vertical plate (806). A recycling roller (808) is installed on the outer wall of the rotating ring (807).
6. The self-adhesive printing and cutting waste recycling device according to claim 5, characterized in that: The stepper motor (802) and servo motor (810) are electrically connected to the controller (10). There are three worm gears (812), three connecting handles (813), and three abutting handles (814). The three worm gears (812), three connecting handles (813), and three abutting handles (814) are evenly distributed on the outer wall of the worm (811). The outer wall of the upright plate (806) is provided with a circular groove, and the worm gears (812), three connecting handles (813), and three abutting handles (814) are located in the circular groove.