A perfluorinated proton exchange membrane roll slitting device
Patent Information
- Application Number
- CN202521481529.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-15
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-07-15
AI Technical Summary
[0003]本实用新型的目的在于提供一种全氟质子交换膜膜卷分切装置,以解决上述背景技术中提出在对交换膜进行分切的生产过程中,很难在分切前方便且精准地对收卷辊分切宽度进行调节,以往调节方式往往无法保证分切宽度的一致性,导致产品质量参差不齐的问题
1、通过设置有调节机构,在分切前,可以通过扭动旋钮带动双向螺纹杆进行转动,进而使得左右两个定位环带动左侧的连接环和右侧的连接环相互靠近或远离,由于多个铰接轴一、铰接杆和铰接轴二相互配合,能够在左右两个定位环相互靠近时对多个切环之间的间距进行同时调节,进而对收卷辊分切的宽度进行同时调节,确保了分切宽度的一致性,同时该调节机构结构紧凑,操作简便,便于维护和调试,适用范围广泛,可根据实际需求灵活调整分切数量和宽度,满足不同规格交换膜的生产要求,显著提升了生产线的自动化水平和产品质量的稳定性;
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Figure CN224897475U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of membrane roll slitting technology, specifically a perfluorinated proton exchange membrane roll slitting device. Background Technology
[0002] Perfluorosulfonic acid proton exchange membranes are solid polymer electrolytes with multiple stabilizations and high conductivity. The structure of its carbon-fluorine backbone and sulfonic acid groups endows it with high mechanical strength and good chemical stability. This membrane is a core component in hydrogen fuel cells and is also widely used in chlor-alkali industry, water electrolysis hydrogen production and other fields. Domestic enterprises have broken through the technological monopoly through independent research and development, and achieved full industrial chain coverage from raw materials to finished products, with an annual production capacity of one million square meters, providing a guarantee for the strategic security of the hydrogen energy industry. In the production process of slitting exchange membranes, it is difficult to conveniently and accurately adjust the slitting width of the take-up roller before slitting. Traditional adjustment methods often cannot guarantee the consistency of the slitting width, resulting in inconsistent product quality. Secondly, traditional adjustment structures may be relatively complex, occupy a lot of space, and are inconvenient to operate, maintain and debug, resulting in low efficiency in actual production. Furthermore, facing the production requirements of different specifications of exchange membranes, traditional methods are not easy to flexibly adjust the slitting quantity and width according to actual needs, which limits the automation level of the production line and cannot efficiently meet the diverse market demands. Utility Model Content
[0003] The purpose of this invention is to provide a perfluorinated proton exchange membrane roll slitting device to solve the problem mentioned in the background art that it is difficult to conveniently and accurately adjust the slitting width of the take-up roller before slitting during the production process of slitting the exchange membrane. Previous adjustment methods often cannot guarantee the consistency of the slitting width, resulting in inconsistent product quality.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a perfluorinated proton exchange membrane roll cutting device, comprising a base plate and a rotating block, wherein the top of the base plate is provided with an adjustment mechanism and a locking mechanism; The adjustment mechanism includes a support plate fixedly connected to the top surface of the base plate. A second support frame is fixedly connected to the top of the base plate. A hollow tube is rotatably connected to the inner wall of the second support frame. Several sliding grooves are opened on the hollow tube. The several sliding grooves are evenly distributed in a linear row on the outer wall of the hollow tube. A connecting ring is slidably connected to the inner wall of each of the several sliding grooves. A cutting ring is fixedly connected to the outer wall of each of the several connecting rings. A first hinge shaft is fixedly connected to the inner wall of each of the several connecting rings. A hinge rod is rotatably connected to the outer wall of each first hinge shaft. A second hinge shaft is rotatably connected between each pair of corresponding hinge rods.
[0005] Preferably, positioning rings are fixedly connected to the left side of the left connecting ring and the right side of the right connecting ring, and the two positioning rings are slidably connected to the inner walls of the two slide grooves respectively.
[0006] Preferably, the inner wall of the hollow tube is rotatably connected to a bidirectional threaded rod, the bidirectional threaded rod being threaded through two positioning rings.
[0007] Preferably, a motor is fixedly connected to the rear side of the support plate, and the rear end of the hollow tube is fixedly connected to the output end of the motor via a coupling.
[0008] Preferably, the locking mechanism includes a knob fixedly connected to the right end of the bidirectional threaded rod, and a groove is provided on the left side of the knob, with a positioning block slidably connected to the inner wall of the groove.
[0009] Preferably, the top of the positioning block is rotatably connected to a threaded rod, the top end of the threaded rod extends to the top of the knob, and the threaded rod is threadedly connected to the knob.
[0010] Preferably, the contact surfaces of the positioning block and the hollow tube are provided with a plurality of locking teeth, and the plurality of locking teeth are interleaved with each other.
[0011] Preferably, the top of the base plate is fixedly connected to two support frames. An unwinding roller is rotatably connected to the inner wall of the support frame on the left side, and a take-up roller is rotatably connected to the inner wall of the support frame on the right side. An exchange membrane is wound around the outer wall of the unwinding roller, and the exchange membrane is in contact with the take-up roller and multiple cutting rings respectively.
[0012] Compared with the prior art, the beneficial effects of this utility model are: 1. With an adjustment mechanism, before slitting, the double-threaded rod can be rotated by turning the knob, causing the left and right positioning rings to move closer or further apart. Due to the cooperation of multiple hinge shafts, hinge rods, and hinge shafts, the spacing between multiple cutting rings can be adjusted simultaneously when the left and right positioning rings move closer together, thereby simultaneously adjusting the slitting width of the winding roller, ensuring the consistency of the slitting width. At the same time, the adjustment mechanism has a compact structure, is easy to operate, easy to maintain and debug, and has a wide range of applications. It can flexibly adjust the slitting quantity and width according to actual needs to meet the production requirements of different specifications of exchange membranes, significantly improving the automation level of the production line and the stability of product quality. 2. With a locking mechanism, after adjusting the spacing between multiple cutting rings, the threaded rod can be rotated by twisting the rotating block. This, combined with the groove, allows the positioning block to slide downwards within the groove. The contact surfaces of the positioning block and the hollow tube are equipped with multiple matching teeth, which mesh with each other to position the bidirectional threaded rod inside the hollow tube, preventing it from loosening and further improving the stability after adjustment. Attached Figure Description
[0013] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a structural schematic diagram of the support frame of this utility model; Figure 3 This is a cross-sectional structural diagram of the hollow tube of this utility model; Figure 4 for Figure 3 Enlarged structural diagram at point A; Figure 5 for Figure 3 A magnified structural diagram at point B in the middle.
[0015] In the diagram: 1. Base plate; 2. Adjustment mechanism; 3. Locking mechanism; 11. Support frame one; 12. Unwinding roller; 13. Rewinding roller; 14. Exchange membrane; 21. Support plate; 22. Support frame two; 23. Hollow tube; 231. Motor; 24. Slide groove; 25. Connecting ring; 26. Cutting ring; 27. Hinge shaft one; 28. Hinge rod; 29. Hinge shaft two; 291. Positioning ring; 292. Bidirectional threaded rod; 31. Knob; 32. Groove; 33. Positioning block; 34. Threaded rod; 35. Rotating block; 36. Clamping tooth. Detailed Implementation
[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0017] Please see Figure 1-5 An embodiment of this utility model is provided: a perfluorinated proton exchange membrane roll cutting device, including a base plate 1 and a rotating block 35, wherein an adjustment mechanism 2 and a locking mechanism 3 are provided on the top of the base plate 1; The adjusting mechanism 2 includes a support plate 21 fixedly connected to the top surface of the base plate 1. A second support frame 22 is fixedly connected to the top of the base plate 1. A hollow tube 23 is rotatably connected to the inner wall of the second support frame 22. Several sliding grooves 24 are opened on the hollow tube 23. The several sliding grooves 24 are evenly distributed in a linear row on the outer wall of the hollow tube 23. Connecting rings 25 are slidably connected to the inner walls of the several sliding grooves 24. Cutting rings 26 are fixedly connected to the outer walls of the several connecting rings 25. Hinges 27 are fixedly connected to the inner walls of the several connecting rings 25. A hinge rod 28 is rotatably connected, and a hinge shaft 29 is rotatably connected between each of the two hinge rods 28. A positioning ring 291 is fixedly connected to the left side of the left connecting ring 25 and the right side of the right connecting ring 25. The two positioning rings 291 are slidably connected to the inner walls of the two slide grooves 24 respectively. A bidirectional threaded rod 292 is rotatably connected to the inner wall of the hollow tube 23. The bidirectional threaded rod 292 is threaded through the two positioning rings 291. A motor 231 is fixedly connected to the rear side of the support plate 21. The rear end of the hollow tube 23 is fixedly connected to the output end of the motor 231 through a coupling.
[0018] The locking mechanism 3 includes a knob 31 fixedly connected to the right end of the bidirectional threaded rod 292. A groove 32 is provided on the left side of the knob 31. A positioning block 33 is slidably connected to the inner wall of the groove 32. A threaded rod 34 is rotatably connected to the top of the positioning block 33. The top end of the threaded rod 34 extends to the top of the knob 31. The threaded rod 34 is threadedly connected to the knob 31. Several locking teeth 36 are provided on the contact surfaces of the positioning block 33 and the hollow tube 23. The locking teeth 36 are interleaved. Two support frames 11 are fixedly connected to the top of the base plate 1. An unwinding roller 12 is rotatably connected to the inner wall of the left support frame 11. A take-up roller 13 is rotatably connected to the inner wall of the right support frame 11. An exchange membrane 14 is wound around the outer wall of the unwinding roller 12. The exchange membrane 14 is in contact with the take-up roller 13 and several cutting rings 26 respectively.
[0019] Please see Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 Multiple cutting rings 26 are respectively fitted onto the outer wall of the hollow tube 23 through multiple positioning rings 291 and are slidably connected to the hollow tube 23. The multiple positioning rings 291 are evenly distributed in a linear row on the outer wall of the hollow tube 23 to form a whole cutting roller. The motor 231 drives the hollow tube 23 to rotate and cut the exchange membrane 14. Two support frames 11 are respectively welded to the top left and right sides of the base plate 1. While the exchange membrane 14 is wound on the outer wall of the unwinding roller 12, after the exchange membrane 14 is cut, multiple sets of cut exchange membranes 14 are wound on the winding roller 13 to form a complete cutting chain.
[0020] Working principle: With the adjustment mechanism 2, when the exchange membrane 14 is cut, it is pulled out from the unwinding roller 12. After being manually cut by multiple cutting rings 26, the cut sections of exchange membrane 14 are respectively wound onto the outer wall of the take-up roller 13. The motor 231 on the drive support plate 21 drives the hollow tube 23 to rotate, thereby causing the multiple cutting rings 26 on the hollow tube 23 to cut the exchange membrane 14. Before cutting, the double-threaded rod 292 can be rotated by turning the knob 31, thereby causing the left and right positioning rings 291 to drive the left connecting ring 25 and the right connecting ring 292. The connecting rings 25 move closer or further apart. Due to the cooperation of multiple hinge shafts 27, hinge rods 28 and hinge shafts 29, the distance between multiple cutting rings 26 can be adjusted simultaneously when the two positioning rings 291 on the left and right are close to each other. This allows for simultaneous adjustment of the cutting width of the take-up roller 13, ensuring the consistency of the cutting width. At the same time, the adjustment mechanism has a compact structure, is easy to operate, and is convenient to maintain and debug. It has a wide range of applications and can flexibly adjust the cutting quantity and width according to actual needs to meet the production requirements of different specifications of exchange membranes, significantly improving the automation level of the production line and the stability of product quality. With the locking mechanism 3 in place, after adjusting the spacing between the multiple cutting rings 26, the threaded rod 34 can be rotated by twisting the rotating block 35. This, in conjunction with the groove 32, allows the positioning block 33 to slide downward within the groove 32. The contact surfaces of the positioning block 33 and the hollow tube 23 are provided with multiple mutually compatible locking teeth 36, which interlock with each other, thereby positioning the bidirectional threaded rod 292 inside the hollow tube 23. This prevents the bidirectional threaded rod 292 from loosening inside the hollow tube 23 and further improves the stability after adjustment.
[0021] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
Claims
1. A perfluorinated proton exchange membrane roll slitting device, characterized in that: It includes a base plate (1) and a rotating block (35), and the top of the base plate (1) is provided with an adjustment mechanism (2) and a locking mechanism (3). The adjustment mechanism (2) includes a support plate (21) fixedly connected to the top surface of the base plate (1). A second support frame (22) is fixedly connected to the top of the base plate (1). A hollow tube (23) is rotatably connected to the inner wall of the second support frame (22). Several sliding grooves (24) are provided on the hollow tube (23). Several sliding grooves (24) are evenly distributed in a linear row on the outer wall of the hollow tube (23). A connecting ring (25) is slidably connected to the inner wall of several sliding grooves (24). A cutting ring (26) is fixedly connected to the outer wall of several connecting rings (25). A hinge shaft (27) is fixedly connected to the inner wall of several connecting rings (25). A hinge rod (28) is rotatably connected to the outer wall of several hinge shafts (27). A hinge shaft (29) is rotatably connected between two corresponding hinge rods (28).
2. The perfluorinated proton exchange membrane roll slitting device according to claim 1, characterized in that: Positioning rings (291) are fixedly connected to the left side of the connecting ring (25) on the left and the right side of the connecting ring (25) on the right. The two positioning rings (291) are slidably connected to the inner walls of the two slides (24) respectively.
3. The perfluorinated proton exchange membrane roll slitting device according to claim 1, characterized in that: The inner wall of the hollow tube (23) is rotatably connected to a bidirectional threaded rod (292), which is threaded through two positioning rings (291).
4. The perfluorinated proton exchange membrane roll slitting device according to claim 1, characterized in that: The rear side of the support plate (21) is fixedly connected to a motor (231), and the rear end of the hollow tube (23) is fixedly connected to the output end of the motor (231) through a coupling.
5. The perfluorinated proton exchange membrane roll slitting device according to claim 1, characterized in that: The locking mechanism (3) includes a knob (31) fixedly connected to the right end of the bidirectional threaded rod (292). A groove (32) is provided on the left side of the knob (31), and a positioning block (33) is slidably connected to the inner wall of the groove (32).
6. The perfluorinated proton exchange membrane roll slitting device according to claim 5, characterized in that: The top of the positioning block (33) is rotatably connected to a threaded rod (34), the top end of which extends to the top of the knob (31), and the threaded rod (34) is threadedly connected to the knob (31).
7. The perfluorinated proton exchange membrane roll slitting device according to claim 5, characterized in that: The contact surfaces of the positioning block (33) and the hollow tube (23) are provided with a number of locking teeth (36), and the locking teeth (36) are interleaved with each other.
8. The perfluorinated proton exchange membrane roll slitting device according to claim 1, characterized in that: The top of the base plate (1) is fixedly connected to two support frames (11). The inner wall of the support frame (11) on the left side is rotatably connected to an unwinding roller (12), and the inner wall of the support frame (11) on the right side is rotatably connected to a winding roller (13). The outer wall of the unwinding roller (12) is wrapped with an exchange membrane (14), and the exchange membrane (14) is in contact with the winding roller (13) and multiple cutting rings (26) respectively.