An automated uninterrupted piercing device for tubing

CN224897518UActive Publication Date: 2026-10-27ZHEJIANG LONGTENG AIR CONDITIONER
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Patent Information

Application Number
CN202522598152.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-08
Publication Date
2026-10-27
Estimated Expiration
2035-12-08

AI Technical Summary

Technical Problem

[0004]为了解决上述技术问题,本实用新型提供一种管路用自动化不间断打孔装置,以解决现有的种管路用自动化不间断打孔装置依然存在着损坏时需要长时间的停机维修,无法做到连续生产的问题

Benefits of technology

本实用新型支撑基座的设置,通过其移动支座在驱动结构上的直线运动实现打孔进给,并借助旋转结构带动安装基座和安装支撑架进行180度精准旋转,当打孔结构损坏或需要维护时,能立即将备用辅助打孔设备切换至工作位置,实现不间断生产的快速切换保障。

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Abstract

The utility model provides a kind of automatic uninterrupted perforating device for pipeline, including support base plate, drive structure, support base, punching structure, auxiliary punching equipment and pipeline support frame, wherein: drive structure is fixedly installed on the surface of support base plate, and support base is slidably installed on drive structure, and the punching structure and auxiliary punching equipment are respectively fixedly installed on the front and rear sides of support base;The pipeline support frame is fixedly installed on the surface of support base plate;The utility model support base and the setting of pipeline support frame, do not need long time shutdown maintenance when damaging, and continuous production can be achieved.
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Description

Technical Field

[0001] This utility model relates to the field of pipeline drilling technology, and in particular to an automated uninterrupted drilling device for pipelines. Background Technology

[0002] In industrial production and construction, pipeline systems are critical infrastructure for transporting fluids and gases. Their installation often requires drilling to connect branch pipes or install auxiliary equipment. Traditional pipeline drilling relies mainly on manual hand-held drills or simple tooling, which is not only inefficient and inaccurate but also physically demanding for workers and poses certain safety risks. However, existing automated continuous drilling devices for pipelines still suffer from the problem of requiring lengthy downtime for repairs when damaged, hindering continuous production.

[0003] Therefore, it is essential to invent an automated, uninterrupted drilling device for pipelines. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides an automated continuous drilling device for pipelines, solving the issue that existing automated continuous drilling devices for pipelines still require prolonged downtime for maintenance when damaged, preventing continuous production. The automated continuous drilling device for pipelines includes a support base, a drive structure, a support base, a drilling structure, an auxiliary drilling device, and a pipeline support frame. The drive structure is fixedly mounted on the surface of the support base, and the support base is slidably mounted on the drive structure. The drilling structure and the auxiliary drilling device are respectively fixedly mounted on the front and rear sides of the support base. The pipeline support frame is fixedly mounted on the surface of the support base.

[0005] The support base includes a movable support, a rotating structure, a mounting base, and a mounting support frame. The movable support is slidably mounted on the driving structure, and the rotating structure is fixedly mounted above the movable support. The mounting base is rotatably mounted above the rotating structure, and the mounting support frame is fixedly mounted above the mounting base. A drilling structure and an auxiliary drilling device are fixedly mounted on the front and rear sides of the mounting support frame, respectively.

[0006] The pipeline support frame includes two end control shelves, a rotating base, an electromagnetic structure, and a pipeline fixing seat. The two end control shelves are fixedly installed on the surface of the support base plate, and the rotating base is rotatably installed between two sets of two end control shelves. The electromagnetic structure is fixedly installed on the outside of the rotating base, and the pipeline fixing seat is fixedly installed on the top of the electromagnetic structure.

[0007] The support base as a whole can reciprocate through the drive structure, and the mounting base and mounting support frame can rotate more than 180 degrees through the drive structure, so that the unused auxiliary drilling equipment can replace the drilling structure to perform the drilling work.

[0008] The electromagnetic structure and pipe fixing seat inside the pipe support frame shall be in at least two sets, and the electromagnetic structure and pipe fixing seat shall be able to rotate under the support of the rotating base. The electromagnetic structure shall be able to generate magnetic force. The pipe fixing seat shall adopt an arc-shaped groove, and the arc of the pipe fixing seat shall be consistent with the arc of the pipe.

[0009] Compared with the prior art, the present invention has the following beneficial effects: The support base of this utility model achieves drilling feed through the linear motion of its movable support on the drive structure, and drives the mounting base and mounting support frame to rotate 180 degrees precisely with the help of the rotating structure. When the drilling structure is damaged or needs maintenance, the backup auxiliary drilling equipment can be switched to the working position immediately, so as to achieve rapid switching guarantee for uninterrupted production.

[0010] The pipeline support frame of this utility model provides stable support through the command shelves at both ends, while the internal rotating base serves as a rotating platform that supports multiple electromagnetic structures and pipeline fixing seats. This allows the device to prepare the next pipeline to be processed while the current pipeline is being drilled. The electromagnetic structure at the top firmly attracts and fixes the pipeline by generating magnetic force, while the pipeline fixing seat, which is specially designed for the curvature of the pipeline, ensures the precise positioning and stable clamping of the pipeline during processing. Together, these features enable the automated flow and uninterrupted processing of pipelines between workstations. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of this utility model.

[0012] Figure 2 This is an enlarged view of section A of this utility model.

[0013] Figure 3 This is an enlarged view of section B of this utility model.

[0014] In the picture: Supporting substrate 1, driving structure 2, supporting base 3, movable support 31, rotating structure 32, mounting base 33, mounting support frame 34, drilling structure 4, auxiliary drilling equipment 5, pipeline support frame 6, two-end command shelf 61, rotating base 62, electromagnetic structure 63, pipeline fixing seat 64. Detailed Implementation

[0015] To enable those skilled in the art to better understand the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort should fall within the protection scope of the present invention.

[0016] As attached Figure 1 To be continued Figure 3 As shown.

[0017] This utility model provides an automated continuous drilling device for pipelines, comprising a support base 1, a drive structure 2, a support base 3, a drilling structure 4, an auxiliary drilling device 5, and a pipeline support frame 6. The drive structure 2 is fixedly installed on the surface of the support base 1, and the support base 3 is slidably installed on the drive structure 2. The drilling structure 4 and the auxiliary drilling device 5 are respectively fixedly installed on the front and rear sides of the support base 3. The pipeline support frame 6 is fixedly installed on the surface of the support base 1.

[0018] The support base 3 includes a movable support 31, a rotating structure 32, a mounting base 33, and a mounting support frame 34. The movable support 31 is slidably mounted on the driving structure 2, and the rotating structure 32 is fixedly mounted above the movable support 31. The mounting base 33 is rotatably mounted above the rotating structure 32, and the mounting support frame 34 is fixedly mounted above the mounting base 33. A drilling structure 4 and an auxiliary drilling device 5 are fixedly mounted on the front and rear sides of the mounting support frame 34, respectively.

[0019] The pipeline support frame 6 includes two end control shelves 61, a rotating base 62, an electromagnetic structure 63, and a pipeline fixing seat 64. The two end control shelves 61 are fixedly installed on the surface of the support base plate 1, and the rotating base 62 is rotatably installed between the two sets of two end control shelves 61. The electromagnetic structure 63 is fixedly installed on the outside of the rotating base 62, and the pipeline fixing seat 64 is fixedly installed on the top of the electromagnetic structure 63.

[0020] The support base 3 as a whole can reciprocate under the drive of the drive structure 2, and the mounting base 33 and the mounting support frame 34 can rotate more than 180 degrees under the drive of the rotating structure 32, so that the unused auxiliary drilling device 5 can replace the drilling structure 4 to perform drilling work.

[0021] The electromagnetic structure 63 and the pipe fixing seat 64 inside the pipe support frame 6 are at least two sets, and the electromagnetic structure 63 and the pipe fixing seat 64 can rotate under the support of the rotating base 62. The electromagnetic structure 63 can generate magnetic force. The pipe fixing seat 64 adopts an arc-shaped groove, and the curvature of the pipe fixing seat 64 is consistent with the curvature of the pipe.

[0022] This equipment achieves continuous drilling through the coordinated operation of the pipe support frame 6 and the support base 3. The pipe support frame 6 relies on the rotating base 62 to drive the rotation of multiple electromagnetic structures 63 and pipe fixing seats 64, simultaneously preparing the next pipe while processing one pipe, thus achieving continuous material feeding. The electromagnetic structures 63 use magnetic force to firmly fix the pipes to the pipe fixing seats 64 with matching curvature, ensuring processing stability.

[0023] The support base 3 moves on the drive structure 2 via the movable support 31, driving the drilling structure 4 to complete positioning and feeding. When the drilling structure 4 requires maintenance, the rotating structure 32 drives the mounting base 33 and mounting support frame 34 to rotate 180 degrees, switching the backup auxiliary drilling equipment 5 to the working position. This mechanism ensures that the processing operation is uninterrupted when changing tools, achieving truly automated uninterrupted production.

[0024] Any technical solution that achieves the above-mentioned technical effects by utilizing the technical solution described in this utility model, or by designing a similar technical solution inspired by the technical solution described in this utility model, falls within the protection scope of this utility model.

Claims

1. An automated, uninterrupted drilling device for pipelines, characterized in that: The system includes a support substrate (1), a drive structure (2), a support base (3), a drilling structure (4), an auxiliary drilling device (5), and a pipeline support frame (6), wherein: the drive structure (2) is fixedly installed on the surface of the support substrate (1), and the support base (3) is slidably installed on the drive structure (2), the drilling structure (4) and the auxiliary drilling device (5) are respectively fixedly installed on the front and rear sides of the support base (3); the pipeline support frame (6) is fixedly installed on the surface of the support substrate (1).

2. The automated continuous drilling device for pipelines as described in claim 1, characterized in that: The support base (3) includes a movable support (31), a rotating structure (32), a mounting base (33), and a mounting support frame (34). The movable support (31) is slidably mounted on the driving structure (2), and the rotating structure (32) is fixedly mounted above the movable support (31). The mounting base (33) is rotatably mounted above the rotating structure (32), and the mounting support frame (34) is fixedly mounted above the mounting base (33). A drilling structure (4) and an auxiliary drilling device (5) are fixedly mounted on the front and rear sides of the mounting support frame (34).

3. The automated continuous drilling device for pipelines as described in claim 1, characterized in that: The pipeline support frame (6) includes two end control shelves (61), a rotating base (62), an electromagnetic structure (63), and a pipeline fixing seat (64). The two end control shelves (61) are fixedly installed on the surface of the support base plate (1), and the rotating base (62) is rotatably installed between the two sets of two end control shelves (61). The electromagnetic structure (63) is fixedly installed on the outside of the rotating base (62), and the pipeline fixing seat (64) is fixedly installed on the top of the electromagnetic structure (63).

4. The automated continuous drilling device for pipelines as described in claim 2, characterized in that: The support base (3) as a whole can reciprocate under the drive of the drive structure (2), and the mounting base (33) and the mounting support frame (34) can rotate more than 180 degrees under the drive of the rotating structure (32), so that the unused auxiliary drilling device (5) can replace the drilling structure (4) to perform drilling work.

5. The automated continuous drilling device for pipelines as described in claim 3, characterized in that: The electromagnetic structure (63) and the pipe fixing seat (64) inside the pipe support frame (6) are at least two sets, and the electromagnetic structure (63) and the pipe fixing seat (64) can rotate under the support of the rotating base (62). The electromagnetic structure (63) can generate magnetic force. The pipe fixing seat (64) adopts an arc-shaped groove, and the curvature of the pipe fixing seat (64) is consistent with the curvature of the pipe.