Ultra-thin flexible plate forming device for wall-mounted boiler

Abstract

The utility model relates to panel forming device technical field especially is wall -hanging stove with ultrathin flexible plate forming device, including frame body, the inside sliding joint of frame body has mobile assembly, the inside of mobile assembly with the outside wall fixed mounting connection of cutting assembly, the upper surface of mobile assembly inside and the top fixed connection of telescopic link piece, the bottom surface of telescopic link piece and the top surface fixed connection of push board, the utility model discloses, through setting up telescopic link piece push board in mobile assembly inside, when cutting down through the electric cylinder drive electric push rod and promote cutter holder, first push board contact flexible plate top surface and extrude telescopic spring and enter the connecting rod into fixed sleeve, through the cutter holder of continuous down moves and thus carries out cutting to flexible plate, when cutting is completed through the release elasticity of compressed telescopic spring and thus promotes push board down moves and thus pushes out from cutter piece to the flexible plate that cutting formed and thus completes the effect of stripping and discharging.

Description

Technical Field

[0001] This utility model relates to the technical field of sheet metal forming devices, specifically to a forming device for ultra-thin flexible sheets used in wall-hung boilers. Background Technology

[0002] Ultra-thin flexible panels for wall-hung boilers mainly refer to thin, flexible materials used for heat insulation / preservation in gas-fired wall-hung boilers. Typically, they are ceramic fiber flexible panels, which are easy to cut and install. They are characterized by being slag-free, high-strength, tough, and space-saving. To facilitate the installation and use of wall-hung boilers, the flexible panels are usually cut into blocks of a certain regular shape and size, thus meeting the heat insulation requirements of the complex internal space of the wall-hung boiler.

[0003] Chinese utility model patent CN212463662U discloses a board forming device for flexible circuit boards, which includes "a punch press iron plate, a punch press lower iron plate and a die, wherein a die is provided at the middle position of the top of the punch press lower iron plate, and the top of the die is uniformly fixedly connected with blades, and the two ends of the top of the die are uniformly slidably connected with positioning pins, and the two ends of the top of the punch press lower iron plate are slidably connected with locking rods, and the side of the locking rods near the die is fixedly connected with locking blocks, and the side wall of the die on the side of the locking block is provided with corresponding locking grooves, and the top of the punch press lower iron plate is fixedly connected with buffer guide structures, and the top of the buffer guide structures is fixedly connected with the punch press iron plate".

[0004] The device provides initial guidance by sliding the guide rod inside the guide tube. When the guide pin engages inside the guide plate, it achieves final positioning guidance. At the same time, it is cushioned by the elastic action of the buffer spring, thus making the scoring board operation more precise.

[0005] The device cuts flexible panels by setting up a die and blade. However, the flexible panels used for wall-hung boilers often need to be cut into regular shapes and sizes according to the required size of the boiler to facilitate the cutting and subsequent installation. Since the flexible panels are thin and lightweight, the flexible panels cut by the die are easy to get stuck in the die, making demolding inconvenient. The flexible panels need to be manually pried out, which poses certain safety hazards and is not very practical. Utility Model Content

[0006] The purpose of this invention is to provide an ultra-thin flexible plate forming device for wall-hung boilers, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: an ultra-thin flexible plate forming device for wall-hung boilers, including a frame, wherein a movable component is slidably connected inside the frame, and the inner side of the movable component is fixedly installed and connected to the outer side wall of the cutting component.

[0008] The upper surface of the inner side of the movable component is fixedly connected to the top end of the telescopic rod, and the bottom surface of the telescopic rod is fixedly connected to the top surface of the push plate.

[0009] The beneficial effects of this utility model are as follows: This utility model has a telescopic rod push plate set inside the moving component. When the electric cylinder drives the electric push rod to push the cutter holder down for cutting, the push plate first contacts the top surface of the flexible plate and squeezes the telescopic spring to retract the connecting rod into the fixed sleeve. The flexible plate is cut by continuously moving the cutter holder down. After the cutting is completed, the elasticity of the compressed telescopic spring is released, thereby pushing the push plate down to push the cut flexible plate out of the cutter, thus completing the demolding and material discharge effect.

[0010] To achieve continuous processing of raw materials:

[0011] The frame is further configured such that a support platform is fixedly connected to the inner side of the frame, and a movable frame is fixedly connected to the top surface of the frame.

[0012] The movable frame has sliding grooves on both sides, and sliding rods are fixedly connected to the inner side walls of the sliding grooves on both sides.

[0013] By adopting the above technical solution, the flexible board material is placed on the top surface of the support platform, fed from one end of the support platform and discharged from the other end, thereby achieving the purpose of continuous cutting and forming of the flexible board material. The flexible board material is cut and formed by sliding connection between the slide rod and the moving component.

[0014] To achieve the effect of cutting and shaping the flexible board by allowing the moving component to slide downwards within the frame:

[0015] Further configured as follows: the moving assembly includes a tool holder, the top surface of the tool holder is mounted and connected to the bottom end of the electric push rod, the top end of the electric push rod is mounted and connected to the drive end of the electric cylinder fixedly mounted on the top surface of the moving frame, moving caps are fixedly connected to the two side walls of the tool holder respectively, and multiple fastening bolts are provided on the side of the tool holder respectively.

[0016] A connecting ring is fixedly connected to the upper surface of the inner side of the tool holder;

[0017] The tool holder has screw holes one on its side that match the fastening bolts, and the connecting ring has screw holes two on its side wall at positions corresponding to screw holes one.

[0018] The outer side wall of each of the fastening bolts is threaded through the inner side wall of the corresponding screw hole one and screw hole two.

[0019] The ends of the movable caps on both sides are provided with sliding holes, and the inner sides of the sliding holes on both sides are slidably connected to the outer side walls of the sliding rods on both sides.

[0020] By adopting the above technical solution, the moving component is slidably set inside the frame through the moving caps on both sides, and the cutting component is moved down together with the tool holder as it slides down inside the frame to achieve the effect of cutting and shaping the flexible board.

[0021] To achieve the effect of easy disassembly and replacement of the cut components:

[0022] The cutting assembly is further configured such that a retaining ring is fixedly connected to the bottom surface of the retaining ring, and a cutting tool is fixedly connected thereto.

[0023] The side wall of the fixing ring is provided with multiple connecting holes, and the multiple connecting holes are provided with screw hole one and screw hole two at corresponding positions;

[0024] The fixing ring is placed between the tool holder and the connecting ring and is fixedly connected to the tool holder by multiple fastening bolts passing through the corresponding connecting holes.

[0025] By adopting the above technical solution, the fixing ring of the cutting component is set inside the cutter and fixed by fastening bolts. The cutting component and the cutter holder are separable, which facilitates the replacement of the cutting component.

[0026] To achieve the sliding and retracting effect of the telescopic rod:

[0027] The telescopic rod is further configured such that: the telescopic rod includes a fixed sleeve, the inner side wall of the fixed sleeve is slidably connected to the outer side wall of the connecting rod, and a telescopic spring is sleeved on the fixed sleeve and the outer side wall of the connecting rod.

[0028] By adopting the above technical solution, the telescopic rod is slidably connected to the fixed sleeve through the connecting rod, thereby realizing the sliding retraction of the connecting rod into the fixed sleeve, and thus achieving the effect of sliding contraction.

[0029] To achieve the effect of facilitating the discharge of flexible sheet material after cutting through the push plate and telescopic rod:

[0030] The configuration is further defined as follows: the telescopic rods are respectively located at the four corners of the push plate, and the bottom end of the connecting rod of each telescopic rod is installed and connected to the top surface of the push plate.

[0031] By adopting the above technical solution, the push plate is set inside the moving component through the telescopic rod. The push plate slides into the moving component through the telescopic rod while squeezing the telescopic spring. The telescopic spring pushes the push plate and the cut flexible plate out of the moving component together, thereby achieving the effect of easy demolding and material discharge after the flexible plate is cut.

[0032] The parts of the device not covered herein are the same as or can be implemented using existing technologies. Attached Figure Description

[0033] Figure 1 This is a schematic diagram of the bottom of the overall structure of this utility model;

[0034] Figure 2 This is a schematic diagram of the internal structure of the mobile component of this utility model;

[0035] Figure 3 This is a schematic diagram of the structure of the frame of this utility model;

[0036] Figure 4 This is a schematic diagram of the movable structure of this utility model;

[0037] Figure 5 This is a top view of the movable structure of this utility model;

[0038] Figure 6 This is a schematic diagram of the cutting component of this utility model;

[0039] Figure 7 This is a structural schematic diagram of the telescopic rod of this utility model.

[0040] In the diagram: 1. Frame; 11. Support platform; 12. Movable frame; 121. Slide groove; 13. Slide rod; 2. Movable assembly; 21. Tool holder; 211. Screw hole one; 22. Electric actuator; 23. Electric cylinder; 24. Movable cap; 241. Slide hole; 25. Fastening bolt; 26. Connecting ring; 261. Screw hole two; 3. Cutting assembly; 31. Fixing ring; 311. Connecting hole; 32. Tool; 4. Telescopic rod; 41. Fixing sleeve; 42. Connecting rod; 43. Telescopic spring; 5. Push plate. Detailed Implementation

[0041] To enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be described in detail below with reference to the accompanying drawings. The description in this part is only exemplary and explanatory, and should not be used to limit the scope of protection of the present invention in any way.

[0042] Please see Figures 1 to 7 The ultra-thin flexible plate forming device for wall-hung boilers includes a frame 1, a movable component 2 that is slidably connected inside the frame 1, and the inner side of the movable component 2 that is fixedly connected to the outer wall of the cutting component 3.

[0043] The upper surface of the inner side of the movable component 2 is fixedly connected to the top of the telescopic rod 4, and the bottom surface of the telescopic rod 4 is fixedly connected to the top surface of the push plate 5.

[0044] In this embodiment, as Figure 1 and Figure 3 As shown, a support platform 11 is fixedly connected to the inner side of the frame 1, and a movable frame 12 is fixedly connected to the top surface of the frame 1.

[0045] The movable frame 12 has sliding grooves 121 on both sides, and sliding rods 13 are fixedly connected to the inner side walls of the sliding grooves 121 on both sides.

[0046] In this embodiment, as Figure 1 , Figure 2 , Figure 4 and Figure 5 As shown, the moving assembly 2 includes a tool holder 21, the top surface of the tool holder 21 is connected to the bottom end of the electric push rod 22, the top end of the electric push rod 22 is connected to the drive end of the electric cylinder 23 fixedly installed on the top surface of the moving frame 12, the two side walls of the tool holder 21 are respectively fixedly connected with moving caps 24, and the sides of the tool holder 21 are respectively provided with multiple fastening bolts 25.

[0047] A connecting ring 26 is fixedly connected to the upper inner surface of the tool holder 21;

[0048] The tool holder 21 has screw holes 211 on its side that match the fastening bolts 25, and the connecting ring 26 has screw holes 261 on its side wall at the positions corresponding to screw holes 211.

[0049] The outer side wall of each fastening bolt 25 passes through the corresponding screw hole 211 and is threaded to the inner side wall of screw hole 261.

[0050] The ends of the movable caps 24 on both sides are provided with sliding holes 241, and the inner sides of the sliding holes 241 on both sides are slidably connected to the outer side walls of the sliding rods 13 on both sides.

[0051] In this embodiment, as Figure 1 , Figure 2 , Figure 4 , Figure 5 and Figure 6 As shown, the cutting assembly 3 includes a retaining ring 31, and a cutting tool 32 is fixedly connected to the bottom surface of the retaining ring 31.

[0052] The side wall of the fixing ring 31 is provided with multiple connecting holes 311, and the multiple connecting holes 311 are opened at corresponding positions with screw hole 211 and screw hole 261;

[0053] The retaining ring 31 is placed between the tool holder 21 and the connecting ring 26 and is fixedly connected to the tool holder 21 by multiple fastening bolts 25 passing through the corresponding connecting holes 311.

[0054] In this embodiment, as Figure 2 and Figure 7 As shown, the telescopic rod 4 includes a fixed sleeve 41, the inner wall of the fixed sleeve 41 is slidably connected to the outer wall of the connecting rod 42, and a telescopic spring 43 is sleeved on the outer walls of the fixed sleeve 41 and the connecting rod 42.

[0055] In this embodiment, as Figure 2and Figure 7 As shown, the telescopic rods 4 are respectively set at the four corners of the push plate 5, and the bottom end of the connecting rod 42 of each telescopic rod 4 is installed and connected to the top surface of the push plate 5.

[0056] The computer software involved in the hardware carriers such as electric actuators and electric cylinders in the technical solution is software technology known to those skilled in the art. It is merely applied to the aforementioned hardware carriers. In other words, the computer software portion of the technical solution is an essential technical feature for solving the aforementioned technical problem, constituting a necessary technical feature for the technical problem solved by this application, but it is not a differentiating technical feature or a point of technical improvement. The applicant has not made any technical improvements to the computer software portion involved in the aforementioned related hardware carriers, nor is it a key technical point of the invention.

[0057] Therefore, the "electric actuator" and "electric cylinder" involved in this application are physical functional modules that combine computer software programs or protocols in the prior art with the hardware carrier of this application. The computer software programs involved in these physical functional modules are all technologies known to those skilled in the art and are not improvements of this application. The improvement of this application should be the interaction relationship between the various physical functional modules, that is, the improvement of the overall structure of the flexible plate forming device of this application, so as to solve the corresponding technical problems to be solved by this application.

[0058] The wall-hung boiler uses an ultra-thin flexible panel forming device, and its working process is as follows:

[0059] First, the flexible board material is placed on the top surface of the support platform 11 and continuously pushed from one end of the support platform 11 towards the lower part of the moving component 2. When the flexible board material moves directly under the moving component 2, the electric cylinder 23 is activated to drive the electric push rod 22. The electric push rod 22 then pushes the tool holder 21 to slide and connect with the slide rod 13 on both sides through the moving caps 24 on both sides, thereby pushing the tool holder 21 to slide downward and driving the cutting component 3 to move downward. The tool 32 then cuts and shapes the flexible board material.

[0060] When the tool holder 21 moves down, the push plate 5 first contacts the top surface of the flexible sheet material. At this time, as the tool holder 21 continues to move down, the push plate 5 simultaneously squeezes the telescopic spring 43 and the connecting rod 42 to slide into the fixed sleeve 41, so that the push plate 5 slides into the tool holder 21. The tool holder 21 continues to move down and passes through the tool 32 to complete the cutting operation. When the cutting is completed, as the moving frame 12 moves up, the squeezed telescopic spring 43 releases its elasticity, thereby pushing the push plate 5 down and pushing the cut flexible sheet out of the tool 32 at the same time, thus completing the demolding and material discharge of the flexible sheet.

[0061] When the tool component 32 needs maintenance or tool model replacement, the tool component 32 and the tool holder 21 are fixedly installed by unscrewing the fastening bolts 25 on the side wall of the tool holder 21 from the screw holes 211 and 261 respectively, and the retaining ring 31 is removed from the tool holder 21 for replacement.

[0062] The electric actuator 22 adopts the known model JMK-DT05, and the electric cylinder 23 adopts the known model JMK-DT05, but is not limited to the above models. They are all known prior art, which has been fully disclosed and is mature technology in this field. Therefore, they will not be repeated in the specification.

[0063] The contents not described in detail in this specification are existing technologies known to those skilled in the art.

[0064] It should be noted that, in this document, the terms “comprising,” “including,” or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0065] This article uses specific examples to illustrate the principles and implementation methods of this utility model. The above examples are only for the purpose of helping to understand the method and core ideas of this utility model. The above description is only a preferred embodiment of this utility model. It should be noted that due to the limitations of textual expression, there are objectively infinite specific structures. For those skilled in the art, several improvements, modifications, or changes can be made without departing from the principles of this utility model, and the above technical features can also be combined in an appropriate manner. These improvements, modifications, changes, or combinations, or the direct application of the concept and technical solution of the utility model to other occasions without modification, should all be considered within the protection scope of this utility model.

Claims

1. A forming device for ultra-thin flexible panels for wall-hung boilers, comprising a frame (1), characterized in that: The frame (1) is internally slidably connected to a movable component (2), and the inner side of the movable component (2) is fixedly installed and connected to the outer side wall of the cutting component (3). The upper surface inside the movable component (2) is fixedly connected to the top end of the telescopic rod (4), and the bottom surface of the telescopic rod (4) is fixedly connected to the top surface of the push plate (5).

2. The ultra-thin flexible plate forming device for wall-hung boilers as described in claim 1, characterized in that: The inner side of the frame (1) is fixedly connected to a support platform (11), and the top surface of the frame (1) is fixedly connected to a movable frame (12). The movable frame (12) has sliding grooves (121) on both sides, and sliding rods (13) are fixedly connected to the inner side walls of the sliding grooves (121) on both sides.

3. The ultra-thin flexible plate forming device for wall-hung boilers as described in claim 1, characterized in that: The moving component (2) includes a tool holder (21), the top surface of which is connected to the bottom end of an electric push rod (22), the top end of which is connected to the drive end of an electric cylinder (23) fixedly installed on the top surface of the moving frame (12), and moving caps (24) are fixedly connected to the two side walls of the tool holder (21), and multiple fastening bolts (25) are provided on the side of the tool holder (21). A connecting ring (26) is fixedly connected to the upper surface of the inner side of the tool holder (21). The tool holder (21) has screw holes 1 (211) on its side that match the fastening bolt (25), and the connecting ring (26) has screw holes 2 (261) on its side wall at the corresponding positions of screw holes 1 (211). The outer side wall of each of the fastening bolts (25) is threaded through the inner side wall of the corresponding screw hole one (211) and screw hole two (261); The ends of the movable caps (24) on both sides are provided with sliding holes (241), and the inner sides of the sliding holes (241) on both sides are slidably connected to the outer side walls of the sliding rods (13) on both sides respectively.

4. The ultra-thin flexible plate forming device for wall-hung boilers as described in claim 1, characterized in that: The cutting assembly (3) includes a retaining ring (31), and a cutting tool (32) is fixedly connected to the bottom surface of the retaining ring (31). The side wall of the fixing ring (31) is provided with a plurality of connecting holes (311), and the plurality of connecting holes (311) are provided with screw hole one (211) and screw hole two (261) at corresponding positions; The fixing ring (31) is placed between the tool holder (21) and the connecting ring (26) and is fixedly connected to the tool holder (21) by passing through the corresponding connecting holes (311) with multiple fastening bolts (25).

5. The ultra-thin flexible plate forming device for wall-hung boilers as described in claim 1, characterized in that: The telescopic rod (4) includes a fixed sleeve (41), the inner wall of the fixed sleeve (41) is slidably connected to the outer wall of the connecting rod (42), and a telescopic spring (43) is sleeved on the outer walls of the fixed sleeve (41) and the connecting rod (42).

6. The ultra-thin flexible plate forming device for wall-hung boilers as described in claim 1, characterized in that: The telescopic rods (4) are respectively set at the four corners of the push plate (5), and the bottom end of the connecting rod (42) of each telescopic rod (4) is installed and connected to the top surface of the push plate (5).

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