Explosion-proof edge board material diamond saw blade

CN224897546UActive Publication Date: 2026-10-27HEBEI KAIWO TOOLS CO LTD
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Patent Information

Application Number
CN202521515598.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-07-20
Publication Date
2026-10-27
Estimated Expiration
2035-07-20

AI Technical Summary

Technical Problem

在对板材进行切割时,板材表面周边容易产生爆边的问题

Benefits of technology

该防爆边板材金刚石锯片,通过锯片主体和宝塔齿的配合设置,通过多阶梯式的切削结构实现渐进式切割,相比传统锯片的单一齿形,先逐步深入切割,宝塔齿能再对板材边缘进行初步修整,减少木材纤维的撕裂和表层破损,显著降低爆边、毛糙飞边和缺口撕裂等缺陷,提升了外露板材的美观度和整体质感,还避免了因爆边导致的切割边缘不平整问题,锯片侧面开设的散热槽能快速导出切割过程中产生的摩擦热量,避免锯片因过热而出现变形、磨损加剧等问题。

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Abstract

The utility model relates to diamond saw blade cutting technical field, and disclose an explosion -proof edge board material diamond saw blade, including saw blade main part, the outer surface of saw blade main part is equipped with pagoda tooth, the side of saw blade main part is equipped with the heat dissipation groove, the side of saw blade main part is equipped with boss, the side of boss is equipped with base head. This explosion -proof edge board material diamond saw blade, through the cooperation of saw blade main part and pagoda tooth setting, through the cutting structure of multistage ladder realizes progressive cutting, compared with the single tooth shape of traditional saw blade, first gradually in-depth cutting, pagoda tooth can again preliminary finishing to the edge of board, reduce the tearing and surface damage of wood fiber, significantly reduce the defects such as explosion edge, rough fly edge and gap tear, improve the exposed board's aesthetic and overall texture, also avoid the problem of cutting edge unevenness due to the explosion edge, the heat dissipation groove of saw blade side setting can quickly export the friction heat generated in the cutting process.
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Description

Technical Field

[0001] This utility model relates to the field of diamond saw blade cutting technology, specifically to a diamond saw blade for explosion-proof edge plates. Background Technology

[0002] Diamond saw blades for sheet metal are tools specifically designed for cutting various types of sheet metal. Their core advantage lies in the high hardness and wear resistance of the diamond cutting head, which makes them play a crucial role in sheet metal processing. Because diamond is much harder than most sheet metal materials, it can maintain a high cutting speed during cutting, significantly improving processing efficiency. It is especially suitable for batch production or cutting large sheet metal. Diamond material has extremely high wear resistance. Compared with traditional alloy saw blades, the cutting head of a diamond saw blade for sheet metal is less prone to wear, has a longer service life, reduces the frequency of saw blade replacement, and lowers tool costs and downtime.

[0003] However, existing technologies have the following problems in practical use: During the construction process, when cutting existing wood panels and other boards with diamond saws, edge chipping is prone to occur around the edges of the board surface. This results in rough, uneven edges, which can lead to uneven, rough cut edges, and even defects such as chips and tears. For boards that need to be exposed, this defect will seriously reduce the aesthetics of the finished product, failing to meet the appearance requirements of decoration or products and affecting the overall texture. At the same time, edge chipping is often accompanied by tearing of wood fibers or damage to the surface of the board, which will weaken the structural strength of the board edges. Utility Model Content

[0004] (a) Technical problems to be solved To overcome the aforementioned deficiencies of the prior art, this utility model provides a diamond saw blade for explosion-proof edge plates, which solves the problems in the prior art: When cutting boards, edge chipping is a common problem on the surface.

[0005] (II) Technical Solution To achieve the above objectives, this utility model is implemented through the following technical solution: a diamond saw blade for explosion-proof edge plates, comprising a saw blade body, the outer surface of the saw blade body being provided with pagoda teeth, a heat dissipation groove being provided on the side of the saw blade body, and a base being provided on the side of the saw blade body.

[0006] Optionally, a chip removal groove is provided on the side of the saw blade body. The chip removal groove is semi-circular in shape and located below the pagoda teeth.

[0007] Optionally, a reinforcing block is fixedly connected to one side of the pagoda tooth, and the lower end of the reinforcing block is fixedly connected to the outer surface of the saw blade body.

[0008] Optionally, the saw blade body is composed of a PCD diamond composite sheet and an SKS51 special steel plate, and the side of the saw blade body is welded to the other side of the tooth back.

[0009] Optionally, the heat dissipation grooves are rectangular in shape and are evenly distributed on the surface of the saw blade body.

[0010] Optionally, one end of the base head is fixedly connected to one side of the tooth back, and a mounting hole is provided at one end of the base head.

[0011] Optionally, the saw blade body has a heat dissipation layer inside, which is formed by a mixture of copper and silver sheets.

[0012] Optionally, the base head is made of alloy materials such as steel, tungsten, and single crystal, and the outer surface of the base head is ground.

[0013] (III) Beneficial Effects This utility model provides a diamond saw blade for explosion-proof edge plates, which has the following beneficial effects: This diamond saw blade for explosion-proof edge panels utilizes a multi-step cutting structure with a combination of the blade body and pagoda teeth to achieve progressive cutting. Compared to the single tooth shape of traditional saw blades, it first cuts deeper and deeper, and the pagoda teeth can then perform preliminary trimming of the panel edges, reducing tearing of wood fibers and surface damage. This significantly reduces defects such as edge bursting, rough edges, and tearing, improving the aesthetics and overall texture of the exposed panels. It also avoids uneven cutting edges caused by edge bursting. The heat dissipation grooves on the side of the saw blade can quickly dissipate the frictional heat generated during cutting, preventing the saw blade from deforming or experiencing accelerated wear due to overheating. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the pagoda-shaped tooth structure of this utility model; Figure 3 This utility model Figure 2 Enlarged structural diagram at point A in the middle; Figure 4 This is a schematic diagram of the boss structure of this utility model; Figure 5 This is a schematic diagram of the heat dissipation layer structure of this utility model.

[0015] In the diagram: 1. Saw blade body; 2. Pagoda teeth; 3. Heat dissipation groove; 5. Base head; 6. Chip removal groove; 7. Reinforcing block; 8. Mounting positioning hole; 9. Heat dissipation layer. Detailed Implementation

[0016] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0017] Please see Figures 1 to 5 This utility model embodiment provides a diamond saw blade with explosion-proof edge for sheet metal. This explosion-proof diamond saw blade is used in scenarios involving the cutting of sheet metal. In this embodiment, the structure of the diamond saw is improved to prevent edge chipping around the sheet metal during cutting. Specifically, to facilitate heat dissipation during diamond saw cutting, as a preferred solution in this embodiment, the diamond saw is specifically an explosion-proof diamond saw blade for sheet metal, which can dissipate heat from the diamond saw blade body during cutting.

[0018] Please see Figures 1 to 5 This utility model provides a technical solution: a diamond saw blade for explosion-proof edge plates, which is mainly used in the scenario of cutting plates.

[0019] It includes a saw blade body 1, the outer surface of the saw blade body 1 is provided with pagoda teeth 2, the side of the saw blade body 1 is provided with heat dissipation grooves 3, and the side of the saw blade body 1 is provided with a base head 5.

[0020] In this embodiment, the base head 5 allows workers to more stably install the drive device and the saw blade body 1 together, further ensuring stability when cutting the plate using the saw blade body 1 and preventing the saw blade body 1 from shaking or vibrating during cutting.

[0021] In the above embodiment, as a preferred solution, a chip removal groove 6 is provided on the side of the saw blade body 1. The chip removal groove 6 is semi-circular in shape and located below the pagoda teeth 2. The chip removal groove 6 is used to promptly remove wood chips and debris generated during cutting.

[0022] In the above embodiment, as a preferred option, a reinforcing block 7 is fixedly connected to one side of the pagoda tooth 2, and the lower end of the reinforcing block 7 is fixedly connected to the outer surface of the saw blade body 1. By setting the reinforcing block 7, the connection strength between the tooth and the body is further enhanced, and the tooth breakage is avoided.

[0023] In the above embodiments, as a preferred option, the saw blade body 1 is composed of a PCD diamond composite sheet and an SKS51 special steel plate. The side of the saw blade body 1 is welded to the other side of the tooth back. Through the combination of the PCD diamond composite sheet and the SKS51 special steel plate, the saw blade body 1 has both high hardness and wear resistance. The saw blade body 1 is disc-shaped and is the core load-bearing structure of the saw blade. The side of the saw blade body 1 is fixedly connected to the base head 5 by welding to ensure the connection strength.

[0024] In the above embodiments, as a preferred option, the heat dissipation groove 3 is rectangular in shape and is evenly distributed on the surface of the saw blade body 1. The heat dissipation groove 3 can be used to quickly dissipate the heat generated during cutting.

[0025] In the above embodiment, as a preferred solution, one end of the base head 5 is fixedly connected to one side of the tooth back, and one end of the base head 5 is provided with a mounting positioning hole 8. By fixing the base head 5 to one side of the tooth back, the connection stability between the saw blade body 1 and the base head 5 is enhanced. The mounting positioning hole 8 is used to fix the saw blade body 1 to the cutting equipment.

[0026] In the above embodiments, as a preferred option, the saw blade body 1 is provided with a heat dissipation layer 9 inside. The heat dissipation layer 9 is formed by a mixture of copper and silver sheets. By setting the heat dissipation layer 9, the high thermal conductivity of copper and silver can be used to assist in heat dissipation, and it forms a dual heat dissipation with the heat dissipation groove 3.

[0027] In the above embodiments, as a preferred option, the base head 5 is made of alloy materials such as steel, tungsten and single crystal. The outer surface of the base head 5 is ground. By grinding the surface of the base head 5, the roughness and activity of the surface of the base head 5 can be increased, and the bonding strength between the saw blade body 1 and the base head 5 can be improved.

[0028] In this invention, the working steps of the device are as follows: 1. First, fix the saw blade to the output shaft of the cutting equipment through the mounting hole 8 of the base 5, ensuring that the installation is firm and not loose; 2. Next, after starting the cutting equipment, the saw blade rotates at high speed, and the pagoda teeth 2 contact the surface of the board. The first-level stepped teeth first contact the edge of the board to perform preliminary pre-cutting on the edge and cut the surface fibers. Subsequent stepped teeth cut deeper in sequence, gradually increasing the cutting depth, thus avoiding fiber tearing caused by excessive instantaneous force during traditional single-tooth cutting, thereby reducing edge bursting. 3. Then, the chips generated during the cutting process are thrown out by centrifugal force through the semi-circular chip discharge groove 6, which avoids the accumulation of chips on the cutting surface and affects the cutting accuracy, while reducing the wear of chips on the teeth. 4. Finally, the heat generated by friction is dissipated through two paths: one is through the rectangular heat dissipation groove 3 and the other is through the internal heat dissipation layer 9 to conduct the heat to the entire saw blade, and then through the heat dissipation groove 3 to conduct it out, so that the working temperature of the saw blade is controlled below 80 degrees Celsius, which further ensures the stability during cutting.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A diamond saw blade for explosion-proof edge plates, comprising a saw blade body (1), characterized in that: The outer surface of the saw blade body (1) is provided with pagoda teeth (2), the side of the saw blade body (1) is provided with heat dissipation grooves (3), and the side of the saw blade body (1) is provided with a base head (5).

2. The diamond saw blade for explosion-proof edge plates according to claim 1, characterized in that: The saw blade body (1) has a chip removal groove (6) on its side. The chip removal groove (6) is semi-circular in shape and located below the pagoda tooth (2).

3. The diamond saw blade for explosion-proof edge plates according to claim 1, characterized in that: A reinforcing block (7) is fixedly connected to one side of the pagoda tooth (2), and the lower end of the reinforcing block (7) is fixedly connected to the outer surface of the saw blade body (1).

4. The diamond saw blade for explosion-proof edge plates according to claim 1, characterized in that: The saw blade body (1) is composed of PCD diamond composite sheet and SKS51 special steel plate, and the side of the saw blade body (1) is welded to the other side of the tooth back.

5. The diamond saw blade for explosion-proof edge plates according to claim 1, characterized in that: The heat dissipation groove (3) is rectangular in shape and is evenly distributed on the surface of the saw blade body (1).

6. The diamond saw blade for explosion-proof edge plates according to claim 1, characterized in that: One end of the base (5) is fixedly connected to one side of the tooth back, and one end of the base (5) is provided with an installation positioning hole (8).

7. The diamond saw blade for explosion-proof edge plates according to claim 1, characterized in that: The saw blade body (1) has a heat dissipation layer (9) inside, which is formed by a mixture of copper and silver sheets.

8. The diamond saw blade for explosion-proof edge plates according to claim 1, characterized in that: The base (5) is made of steel, tungsten and single crystal alloy materials, and the outer surface of the base (5) is ground.