A ceramic processing forming device
Patent Information
- Application Number
- CN202522551684.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-01
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-01
AI Technical Summary
[0003]而陶瓷在加工时,往往会用到滚压成型机,而目前滚压成型机在使用时,是将坯料放置在成型模具中,然后通过滚压头与模具的同步旋转,使泥料在“滚”与“压”的双重作用下均匀延展,从而形成所需要形状的陶瓷,而在滚压头与进入模具进行滚压时,滚压头处会安装有切刀,随着模具的旋转,切刀可以对成型模具的顶面进行切平,但是切割的泥料会随着切刀的位置向后方飞溅并堆积在工作台的表面,进而给后续的清理带来不便
[0022]本实用新型通过滚压成型机本体对陶瓷滚压完成后,随着机械臂向上的偏转力,会通过施力件一对滑板一进行施力推动,从而带动推板一起移动,使得推板向右侧对堆积的泥料进行推出,从而减少后续人工清理的麻烦,同时在机械臂偏转的同时,还会通过施力件二对防护板进行施力偏转,使得防护板可以对滚压的陶瓷进行遮挡,避免泥料飞溅至工作人员的身上。
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Figure CN224897585U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ceramic processing technology, specifically to a ceramic processing and forming device. Background Technology
[0002] Ceramics and porcelain are a general term for pottery and porcelain, and are also a kind of arts and crafts in my country. As early as the Neolithic Age, my country already had painted pottery and black pottery with a rough and simple style. Pottery and porcelain have different textures and properties.
[0003] In ceramic processing, roll forming machines are often used. Currently, roll forming machines place the blank in a forming mold, and then the roll head rotates synchronously with the mold, causing the clay to be evenly extended under the dual action of "rolling" and "pressing" to form the ceramic of the required shape. When the roll head enters the mold for rolling, a cutter is installed at the roll head. As the mold rotates, the cutter can cut the top surface of the forming mold flat. However, the cut clay will splash backwards with the position of the cutter and accumulate on the surface of the worktable, which will cause inconvenience for subsequent cleaning. Utility Model Content
[0004] The purpose of this invention is to provide a ceramic processing and forming device to solve the problems existing in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution: a ceramic processing and forming device, comprising a roll forming machine body, a baffle plate installed on the top of the worktable of the roll forming machine body, and a cleaning section disposed inside the baffle plate, wherein the cleaning section includes:
[0006] Skateboard 1 has a concave bottom and slides to the top of the barrier.
[0007] The push plate is folded in shape. The top end of the push plate is fixedly connected to the bottom of the front of the slide plate, and the bottom end of the push plate is in contact with the top of the worktable of the roll forming machine body.
[0008] Force-applying component one is set between the rolling head robotic arm and the push plate at the body of the roll forming machine. Force-applying component one uses the robotic arm to drive the deflection of the rolling head to push the slide plate one.
[0009] The protective plate is concave and rotatably connected to both sides of the baffle plate. The protective plate and the worktable are in a horizontal state and are located directly above the front of the mold.
[0010] Preferably, the force-applying component includes:
[0011] A fixed block is fixedly connected to the front and rear sides of one side of the robotic arm, and a movable rod is fixed between the two fixed blocks;
[0012] A movable block is slidably connected to the surface of a movable rod, and a universal ball is provided inside one side of the movable block;
[0013] The support rod is fixed at one end to one side of the omnidirectional ball, and the other end is hinged to the top of the slide plate.
[0014] Preferably, the cleaning unit further includes a second force-applying component, which includes:
[0015] The second sliding plate slides on the top of the left end of the baffle plate, and a toothed plate is fixed to the bottom of the second sliding plate;
[0016] The push rod is hinged at one end to the top of the slide plate and at the other end to a movable block, which is slidably connected to the surface of one end of the slide plate.
[0017] A gear is fixed to the surface of the protective plate's rotating shaft, and the top of the gear meshes with the bottom of the rack plate.
[0018] Preferably, a housing is fixed to the left side of the inner cavity of the baffle plate, and the rack plate and gear are both located in the housing.
[0019] Preferably, a guide plate is installed on the right side of the roll forming machine body, and a discharge port is opened at the right end of the baffle plate, with the guide plate located below the discharge port.
[0020] Preferably, the sliding distance of the slide plate is the same as the distance that the moving block pushes the rack plate after sliding.
[0021] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0022] This invention utilizes a roll forming machine to roll ceramics. After the machine body rolls the ceramics, the upward deflection force of the robotic arm pushes the sliding plate through a pair of force-applying components, causing the push plate to move together. This push plate then pushes the accumulated clay to the right, reducing the need for manual cleaning. Simultaneously, as the robotic arm deflects, the second force-applying component also deflects the protective plate, allowing it to shield the rolled ceramics and prevent clay from splashing onto the workers. Attached Figure Description
[0023] Figure 1 This is a three-dimensional structural diagram of the present invention;
[0024] Figure 2 This is an enlarged view of a three-dimensional partial structure of the present invention;
[0025] Figure 3 This is a schematic diagram of the right-side structure in this utility model;
[0026] Figure 4 This is a partial structural diagram of the present invention.
[0027] In the diagram: 100, Roll forming machine body; 200, baffle plate; 300, cleaning section; 310, slide plate one; 320, push plate; 330, force application component one; 331, fixed block; 332, movable rod; 333, movable block; 334, universal ball; 335, support rod; 340, protective plate; 350, force application component two; 351, push rod; 352, slide plate two; 353, rack and pinion plate; 354, gear; 355, moving block; 400, guide plate; 500, outer shell. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Please see Figure 1-4 As shown, a ceramic processing and forming apparatus includes a roll forming machine body 100, a baffle plate 200 installed on the top of the worktable of the roll forming machine body 100, and a cleaning part 300 disposed inside the baffle plate 200. The cleaning part 300 includes a sliding plate 310 slidably connected to the top of the baffle plate 200, the bottom of which is concave. A push plate 320 is fixedly connected to the bottom of the front of the sliding plate 310, which is folded. The bottom end of the push plate 320 fits against the top of the worktable of the roll forming machine body 100. A force-applying component 330 is disposed between the roll forming head robotic arm disposed at the roll forming machine body 100 and the push plate 320. The force-applying component 330 includes a fixing block 331 fixedly connected to the front and rear of one side of the robotic arm. A movable rod 332 is fixed between the two fixing blocks 331. A movable block 333 is slidably connected to the surface of the movable block 332. A universal ball 334 is provided inside one side of the movable block 333. A support rod 335 is fixed to one side of the universal ball 334. The other end of the support rod 335 is hinged to the top of the slide plate 310. As the robotic arm deflects, it will apply force to the support rod 335. Since the robotic arm deflects at an arc angle, the movable block 333 will slide on the surface of the movable rod 332. After the support rod 335 is pushed, it will push the slide plate 310 and the push plate 320 to move. The force-applying component 330 uses the robotic arm to drive the deflection of the rolling head to push the slide plate 310. The two sides of the baffle plate 200 are rotatably connected to the protective plate 340, which is concave. The protective plate 340 is located above the front of the mold when it is horizontal with the worktable.
[0030] Based on the above scheme, see Figure 4The cleaning unit 300 also includes a second force-applying component 350, which includes a second sliding plate 352 that slides on the top left end of the baffle plate 200. A rack plate 353 is fixed to the bottom of the second sliding plate 352, and a push rod 351 is hinged to the top of the first sliding plate 310 at one end. A moving block 355 is hinged to the other end of the push rod 351. The moving block 355 is slidably connected to the surface of one end of the first sliding plate 310. A gear 354 is fixed to the surface of the rotating shaft of the protective plate 340. A housing 500 is fixed to the left side of the inner cavity of the baffle plate 200. Both the rack plate 353 and the gear 354 are located within the housing 500. The housing 500 shields the rack plate 353 and the gear 354, preventing impurities from affecting their movement. The gear 354 meshes with the top of the rack plate 353. When the slide plate 310 moves, it also applies force to the push rod 351, causing the slide plate 352 and the rack plate 353 to move together. As the rack plate 353 moves, it drives the gear 354 to rotate, causing the protective plate 340 to deflect. The sliding distance of the slide plate 310 is the same as the distance that the moving block 355 pushes the rack plate 353 after sliding. Thus, when the slide plate 310 moves, the moving block 355 will first slide on the surface of the slide plate 310. After sliding a certain distance, it will apply force to the slide plate 352 and the rack plate 353. This way, the deflection of the protective plate 340 will not be affected by the long sliding distance of the slide plate 310.
[0031] A guide plate 400 is installed on the right side of the roll forming machine body 100. A discharge port is opened at the right end of the baffle plate 200. The guide plate 400 is located below the discharge port. When the mud is pushed out, it will be guided by the guide plate 400 to facilitate subsequent collection.
[0032] Working principle: During use, the blank can be placed in the mold. Then, the downward deflection of the robotic arm applies force to the support rod 335. Since the robotic arm deflects at an arc angle, the movable block 333 slides on the surface of the movable rod 332. This does not affect the deflection of the robotic arm, nor does it delay the application of force to the support rod 335. When the support rod 335 is subjected to downward force, it pulls the slide plate 310 and the push plate 320 to the left until the rolling head enters the mold. At the same time, it also applies force to the push rod 351. Since the movable block 355 is slidably connected to the surface of one end of the slide plate 310, the movable block 355 will slide a certain distance first, and then push the push rod 351. Simultaneously, the sliding plate 352 and the rack plate 353 move together, and the gear 354 deflects at an angle, causing the protective plate 340 to rotate to the front of the mold, thereby folding the forming part. Then, by rotating the mold and the rolling head, the blank can be rolled and formed in the mold. When the rolling head enters the mold, the cutter is also located on the surface of the mold. As the mold rotates, the cutter cuts off the excess mud on the surface of the mold. The cut mud will splash backward due to the rotational force and fall inside the baffle plate 200. After the blank is formed, as the robotic arm deflects to the starting position, the above operation will be repeated to perform the opposite movement, thereby pushing the mud to the right.
[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A ceramic processing and forming apparatus, comprising a roll forming machine body (100), a baffle plate (200) installed on the top of the worktable of the roll forming machine body (100), and a cleaning part (300) disposed inside the baffle plate (200), characterized in that, The cleaning unit (300) includes: Slide 1 (310) has a concave bottom and is slidably connected to the top of the shield (200); The push plate (320) is folded in shape. The top end of the push plate (320) is fixedly connected to the bottom in front of the slide plate (310). The bottom end of the push plate (320) is in contact with the top of the worktable of the roll forming machine body (100). Force application component 1 (330) is located between the rolling head robotic arm and the push plate (320) on the body (100) of the roll forming machine. The force application component 1 (330) uses the robotic arm to drive the deflection of the rolling head to push the slide plate 1 (310). The protective plate (340) is concave and rotatably connected to both sides of the baffle plate (200). The protective plate (340) is positioned directly above the mold in a horizontal state with the worktable.
2. The ceramic processing and forming apparatus according to claim 1, characterized in that: The force-applying component (330) includes: A fixed block (331) is fixedly connected to the front and rear sides of one side of the robotic arm, and a movable rod (332) is fixed between the two fixed blocks (331); A movable block (333) is slidably connected to the surface of a movable rod (332), and a universal ball (334) is provided inside one side of the movable block (333); The support rod (335) is fixed at one end to one side of the omnidirectional ball (334) and hinged at the other end to the top of the slide plate (310).
3. The ceramic processing and forming apparatus according to claim 1, characterized in that: The cleaning unit (300) further includes a second force-applying component (350), which includes: Slide 2 (352) slides on the top of the left end of the baffle (200), and a rack plate (353) is fixed to the bottom of the slide 2 (352); The push rod (351) is hinged at one end to the top of the slide plate (310) and at the other end to a moving block (355), which is slidably connected to the surface of one end of the slide plate (310). A gear (354) is fixed to the surface of the rotating shaft of the protective plate (340), and the top of the gear (354) meshes with the bottom of the rack plate (353).
4. The ceramic processing and forming apparatus according to claim 3, characterized in that: The outer shell (500) is fixed to the left side of the inner cavity of the shield (200), and the rack plate (353) and the gear (354) are both located in the outer shell (500).
5. The ceramic processing and forming apparatus according to claim 1, characterized in that: A guide plate (400) is installed on the right side of the roll forming machine body (100), and a discharge port is opened at the right end of the baffle plate (200). The guide plate (400) is located below the discharge port.
6. The ceramic processing and forming apparatus according to claim 3, characterized in that: The sliding distance of the slide plate (310) is the same as the distance that the moving block (355) pushes the rack plate (353) after sliding.