A composite mold for producing a prefabricated wall

Abstract

The utility model discloses a kind of composite mould for producing prefabricated wall, comprising: mould table, rectangular structure;Wall mould, rectangular frame structure, set on mould table, for the pouring forming of prefabricated wall;Supporting assembly, along the periphery of wall mould can be quickly disassembled and set on mould table, for supporting and fixed wall mould;Window hole mould, rectangular frame structure, set on the mould table in wall mould, for the pouring forming of prefabricated wall window hole;Positioning assembly, can be quickly disassembled and set on the mould table in window hole mould, for positioning and fixed window hole mould.This composite mould has the advantages of convenient installation and disassembly, improve prefabricated wall production efficiency, so that field operator can more efficiently, large-scale production prefabricated wall, reach speed up production efficiency, improve enterprise capacity The technical effect of, realize to improve enterprise market competitiveness, improve enterprise economic benefit, promote industry development, create good social benefit purpose.

Description

Technical Field

[0001] This utility model application belongs to the field of prefabricated house wall production technology, specifically relating to a composite mold for producing prefabricated walls. Background Technology

[0002] In the construction industry, prefabricated buildings are an important component of modern urbanization. Due to their ease of construction and efficiency, they are increasingly widely used in building projects. Prefabricated walls offer advantages such as low cost, controllable quality, environmental friendliness, and energy efficiency, while also being flexible enough to adapt to different needs. Prefabricated walls are prefabricated in factories, requiring only assembly on-site, significantly reducing wet work. Furthermore, prefabricated walls are cost-effective; through factory-based, standardized production, labor and material costs are effectively reduced.

[0003] With the increasing popularity of precast wall technology and the development of the industry, the demand for precast walls is growing, naturally leading to higher requirements. This necessitates strict requirements and meticulous control from professionals in this field at every stage of precast wall production. This includes addressing the issue of production efficiency: precast wall production relies heavily on molds, but existing molds remain relatively complex, and the assembly and disassembly process is cumbersome. Before and after pouring, on-site production personnel spend considerable time and effort installing and disassembling the molds. Therefore, simplifying the installation and disassembly process of production molds is a key technical problem that needs to be addressed and is crucial for improving the production efficiency of precast walls.

[0004] Therefore, there is an urgent need to design a new mold for producing precast walls. This mold should not only ensure the quality of the precast walls but also be easy to install and disassemble, enabling on-site operators to produce precast walls more efficiently and on a large scale. This will achieve the technical effect of accelerating production efficiency and increasing workshop capacity. Ultimately, this will enhance the company's market competitiveness to adapt to fierce domestic and international market competition, thereby improving the company's economic benefits, promoting industry development, and creating positive social benefits. Utility Model Content

[0005] This utility model application discloses a composite mold for producing precast walls, in order to solve the problems existing in the prior art.

[0006] To achieve the above objectives, this utility model provides a composite mold for producing precast walls, comprising: a mold platform, which is rectangular in structure; a wall mold, which is a rectangular frame structure and is disposed on the mold platform for casting and forming the precast wall; a support assembly, which is quickly and detachably disposed on the mold platform along the periphery of the wall mold for supporting and fixing the wall mold; a window opening mold, which is a rectangular frame structure and is disposed on the mold platform inside the wall mold for casting and forming the window opening of the precast wall; and a positioning assembly, which is quickly and detachably disposed on the mold platform inside the window opening mold for positioning and fixing the window opening mold.

[0007] Furthermore, the wall mold is formed by several templates; the support components include several fixed magnetic boxes, which are spaced apart on the outside of each template, and each fixed magnetic box is equipped with a connector for connecting to the template.

[0008] Furthermore, the template is made of bamboo plywood; the support assembly also includes several reinforcing plates installed on the outer end face of each template, and the template is connected to the connectors through the reinforcing plates and installed on the mold table.

[0009] Furthermore, the reinforcing plate is a channel steel, and both flanges are turned outward and extended to form an upper flange and a lower flange. Each reinforcing plate is installed on the template by inserting self-tapping screws through the upper flange and the lower flange.

[0010] Furthermore, the web of the reinforcing plate has several elongated holes along its length; the connector is an angle connector, one side of which is used to connect to and fix the magnetic box, and the other side has a slot at its end, which is located outside the fixed magnetic box and is used to insert into the elongated holes, clamp and support the reinforcing plate.

[0011] Furthermore, the window opening mold includes four right-angle frames and several side frames. Each right-angle frame is connected to the side frame and adjacent side frames with tongue and groove joints, and all of them can be sealed and assembled together.

[0012] Furthermore, both ends of each right-angled frame and both ends of each border are bevels.

[0013] Furthermore, each right-angle frame has connecting holes on the beveled surfaces at both ends, and each side frame has connecting holes on the beveled surfaces at both ends. The right-angle frames are connected to the side frames, and adjacent side frames are connected by bolts.

[0014] Furthermore, the outer end faces of some right-angle frames and some borders are stepped structures, used for pouring the waterproof structure of the outer window of the window opening.

[0015] Furthermore, the positioning components include: several limiting members, which are installed at intervals on the mold table along the inside of the window opening mold, for abutting against the bottom surface of the right-angle frame and the frame; and several fixing magnetic boxes, which are installed at intervals on the mold table along the inside of the window opening mold, for abutting against the inner end face of the frame.

[0016] The advantages and positive effects of this utility model are:

[0017] 1. The composite mold disclosed in this utility model application mainly focuses on the support component and the positioning component. Through the optimized and improved design of the support component and the positioning component, the two components can play the roles of supporting and fixing the wall mold and the window mold respectively, while also having the advantages of being able to be quickly installed before the pouring construction and quickly disassembled after the pouring construction. This improves the production efficiency of precast walls and greatly shortens the production cycle of precast walls.

[0018] This composite mold, while ensuring the quality of the precast walls produced, also has the advantages of easy installation and disassembly, enabling on-site operators to produce precast walls more efficiently and on a large scale. This achieves the technical effect of accelerating production efficiency and increasing enterprise capacity, thereby enhancing the enterprise's market competitiveness to adapt to domestic and international market competition, and ultimately improving the enterprise's economic benefits, promoting industry development, and creating good social benefits.

[0019] 2. The composite mold disclosed in this utility model application uses a fixed magnetic box as the support component, which is very convenient for installation and disassembly.

[0020] 3. The composite mold disclosed in this utility model application uses bamboo plywood as the template, which has the advantages of being lightweight, hard, durable, cost-saving, and reusable.

[0021] 4. The precast wall composite mold disclosed in this utility model application has a reinforcing plate installed on the outer end face of the template to strengthen the structural strength of the bamboo plywood as a whole, prevent it from deforming, and ensure the quality of the cast precast wall.

[0022] 5. The precast wall composite mold disclosed in this utility model application has a slot on the side of the connecting angle steel for insertion into the elongated hole. This not only clamps the channel steel to prevent it from flipping or overturning, thus achieving the purpose of supporting and fixing the template, but also clamps the channel steel (reinforcing plate) through the upper and lower inner walls of the slot. The installation method is simple and easy to disassemble, which can further improve production efficiency.

[0023] 6. The precast wall composite mold disclosed in this utility model application has matching tongue and groove connections between each right-angle frame and the frame, as well as between adjacent frames. The angles of the cross-sections at the ends of all right-angle frames and frames are equal or complementary. This design allows the frames to be combined arbitrarily. Depending on the size of the required window opening mold, a reasonable number of frames can be selected for connection to meet the needs of different window opening sizes and different length and width dimensions.

[0024] 7. The precast wall composite mold disclosed in this utility model application has beveled ends at both ends of the right-angle frame and both ends of the side frame. The purpose of the beveled design is that the beveled ends are easier, more convenient, and faster to disassemble during the demolding process compared to right-angled surfaces, thereby further improving the production efficiency of precast walls.

[0025] 8. The precast wall composite mold disclosed in this utility model application has a stepped structure on the outer end face of part of the right angle frame and part of the frame. The stepped structure is used to cast the rainproof structure of the window opening and the outer window.

[0026] 9. The technical solution disclosed in this utility model application has the advantages of simple structure, easy installation, easy disassembly, simple operation, easy manufacturing, safety and reliability, accurate positioning, high efficiency and convenience, cost saving, sturdiness and durability, rainproof, and wide applicability. Attached Figure Description

[0027] Figure 1 This is a top view of a composite mold for producing precast walls provided by this utility model;

[0028] Figure 2 This is a three-dimensional view of the reinforcing plate in this composite mold;

[0029] Figure 3 This is a three-dimensional view of the connecting parts in this composite mold;

[0030] Figure 4 This is a schematic diagram of the connection structure between the connector and the fixed magnetic box in this composite mold;

[0031] Figure 5 This is a schematic diagram of the connection structure of the template, reinforcing plate, self-tapping screws, connectors and fixing magnetic box in this composite mold;

[0032] Figure 6 This is a schematic diagram of another connection structure for the template, reinforcing plate, self-tapping screws, connectors, and fixed magnetic box in this composite mold;

[0033] Figure 7 This is a three-dimensional view of the window opening mold and positioning components in this composite mold;

[0034] Figure 8 This is a sectional view of the window opening mold in this composite mold;

[0035] Figure 9 This is a three-dimensional view of the right-angled frame of the window opening mold in this composite mold;

[0036] Figure 10 This is a three-dimensional view of the frame of the window opening mold in this composite mold.

[0037] Explanation of reference numerals in the attached figures

[0038] 1. Mold table; 2. Wall mold; 201. Template; 3. Support component; 4. Window opening mold; 401. Right angle frame; 402. Frame; 403. Connecting hole; 404. Step structure; 5. Positioning component; 6. Reinforcing plate; 601. Long hole; 602. Mounting hole; 7. Connector; 701. Slot; 702. Connecting long hole; 8. Fixing magnetic box; 9. Limiting component; 10. Self-tapping screw. Detailed Implementation

[0039] The specific embodiments of this utility model application will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit the scope of this disclosure.

[0040] In the technical solutions disclosed in this utility model application, unless otherwise stated, directional terms such as "up," "down," "left," and "right" generally refer to those defined based on the drawing direction of the corresponding figures, while "inner" and "outer" refer to those inside and outside relative to the outline of the component or structure itself. Furthermore, in the description of the accompanying drawings, the same reference numerals in different figures denote the same elements.

[0041] This utility model application discloses a composite mold for producing precast walls, such as... Figure 1 As shown, it includes:

[0042] Mold 1 is a rectangular structure;

[0043] The wall mold 2 is a rectangular frame structure, set on the mold table 1, and is used for casting and forming the precast wall;

[0044] The support component 3 is installed on the mold table 1 in a quick and easy manner along the periphery of the wall mold 2, and is used to support and fix the wall mold 2.

[0045] The window opening mold 4 is a rectangular frame structure, set on the mold platform 1 inside the wall mold 2, and is used for casting and forming the window opening of the precast wall;

[0046] The positioning component 5 is quickly and easily installed on the mold platform 1 inside the window opening mold 4, and is used to position and fix the window opening mold 4.

[0047] The above technical solution mainly focuses on the support component 3 and the positioning component 5. Through the optimized and improved design of the support component 3 and the positioning component 5, the two components not only play the roles of support and fixation, and positioning and fixation, but also have the characteristics of being able to be quickly installed before the pouring construction and quickly disassembled after the pouring construction. This improves the production efficiency of precast walls and greatly shortens the production cycle of a single precast wall.

[0048] This composite mold, while ensuring the quality of the precast walls produced, also has the advantages of easy installation and disassembly. This enables on-site operators to produce precast walls more efficiently and on a large scale, achieving the technical effects of accelerating production efficiency and increasing enterprise capacity. This enhances the enterprise's market competitiveness, adapts to domestic and international market competition, and ultimately improves the enterprise's economic benefits, promotes industry development, and creates positive social benefits.

[0049] In this embodiment, such as Figure 1 , Figure 4 , Figure 5 , Figure 6 As shown, the wall mold 2 is formed by several templates 201.

[0050] Support component 3 includes:

[0051] Several fixed magnetic boxes 8 are spaced apart on the outside of each template 201. Each fixed magnetic box 8 is equipped with a connector 7 for connecting to the template 201. The fixed magnetic boxes 8 are installed on the template 1 using magnetic force, and then supported and fixed to the template 201 by connecting to the connector 7. Installation is simple; disassembly is easy as the fixed magnetic boxes 8 can be removed simply by using an operating lever. Furthermore, as... Figure 1 , Figure 2 , Figure 5 , Figure 6 As shown, template 201 is made of bamboo plywood; the support assembly 3 also includes several reinforcing plates 6, which are installed on the outer end face of each template 201. Template 201 is connected to connector 7 through reinforcing plates 6 and installed on the mold table 1.

[0052] In this design, bamboo plywood is selected for formwork 201. As a new type of building formwork material, bamboo plywood is composed of bamboo skin and adhesive. Compared with traditional wooden and steel formwork, bamboo plywood formwork has the following advantages:

[0053] ① Lightweight: Bamboo plywood is lighter than wooden formwork and more than 20% lighter than steel formwork. It is easier to install and disassemble, requires less labor from workers, and further improves production efficiency.

[0054] ② High hardness: Bamboo plywood is harder than wooden plywood, making it more durable and less prone to damage during use;

[0055] ③ Durability and turnover advantages: Bamboo plywood is waterproof and corrosion resistant, and can usually be reused 8-12 times, which is 2-3 times that of steel formwork (usually 3-5 times);

[0056] ④ Molding accuracy and cost-effectiveness: Thickness deviation is controlled within ±0.2mm, joints are small, and the concrete surface is smooth after demolding, reducing repair work. Long-term usage costs are more than 60% lower than steel formwork.

[0057] ⑤ Environmental protection and adaptability: Bamboo is naturally moisture-resistant, elastic, and not easily affected by the seasons.

[0058] The reinforcement plate 6 is installed on the outer end face of the template 201 to strengthen the overall structural strength of the bamboo plywood, prevent it from deforming, and ensure the quality of the cast precast wall. At the same time, the reinforcement plate 6 is connected to the connector 7, and then to the fixed magnetic box 8.

[0059] Specific installation methods, such as Figure 2 , Figure 5 , Figure 6 As shown, the reinforcing plate 6 is a channel steel, with both flanges extending outwards to form an upper flange and a lower flange. Mounting holes 602 are spaced apart on both the upper and lower flanges. Each reinforcing plate 6 is mounted on the template 201 by inserting self-tapping screws 10 into the mounting holes 602 on the upper and lower flanges. The channel steel and the connector 7 can include various connection methods, such as welding, bolt connection, slot insertion connection, pin connection, etc. Any method that can securely connect the channel steel and the connector 7 is considered to fall within the scope of this technical solution.

[0060] In some specific implementation methods, such as Figure 2 , Figure 3 , Figure 4 , Figure 5 , Figure 6 As shown, several elongated holes 601 are formed on the web of the reinforcing plate 6 along the length direction;

[0061] The connector 7 is an angle connector (usually a right-angle connector), one side of which is used to connect and fix the magnetic box 8; the other side end has a slot 701, which is located outside the fixed magnetic box 8 and is used to insert into the elongated hole 601, clamp and support the reinforcing plate 6.

[0062] Insert the slot 701 into the elongated hole 601. The upper and lower inner walls of the slot clamp the channel steel (reinforcing plate 6), thereby clamping the channel steel and preventing it from flipping or tipping over, thus achieving the purpose of supporting and fixing the template 201. Figure 5 As shown, the card slot 701 can be a single-slot card slot structure; or it can be as follows: Figure 6 As shown, the structure has multiple slots;

[0063] The connector 7 and the fixed magnetic box 8 can be connected in various ways, such as: ① bolt connection, the connector 7 has a connecting elongated hole 702 on its side, the connecting elongated hole 702 can not only install bolts and nuts, but the operator can also use the connecting elongated hole 702 to adjust the length of the slot 701 of the connector 7 that is cantilevered outside the fixed magnetic box 8, that is, adjust the depth of the slot 701 inserted into the elongated hole 601; ② the connector 7 can also be welded to the fixed magnetic box 8, etc.

[0064] In other implementations, such as Figure 7 As shown, the window opening mold 4 includes four right-angle frames 401 and several side frames 402. Each right-angle frame 401 and the side frame 402, as well as adjacent side frames 402, are connected by tongue and groove joints and can be sealed and assembled together.

[0065] The design of this scheme is that the rectangular frame of the window opening mold 4 is assembled, and each right-angle frame 401 and the side frame 402 are connected by matching tongue and groove joints, and the angles of the end faces of all right-angle frames 401 and side frames 402 are equal or complementary. This design allows the side frames 402 to be combined arbitrarily. Operators can select an appropriate number of side frames 402 to connect according to the different sizes of the required window opening mold 4, so as to meet the needs of window openings of different sizes and different aspect ratios.

[0066] In some implementations, such as Figure 8 , Figure 9 , Figure 10 As shown, both ends of each right-angle frame 401 and both ends of each frame 402 are bevels. The purpose of the bevel design is that beveled ends are easier, more convenient, and faster to disassemble during the demolding process compared to right-angled ends, which can further improve production efficiency.

[0067] In some implementations, such as Figure 9 , Figure 10 As shown, each right-angle frame 401 has a connecting hole 403 on the inclined surface at both ends, and each side frame 402 has a connecting hole 403 on the inclined surface at both ends. The right-angle frame 401 and the side frame 402, as well as two adjacent side frames 402, are connected by bolts.

[0068] Furthermore, such as Figure 1 , Figure 7 , Figure 8As shown, the outer end faces of part of the right-angle frame 401 and part of the frame 402 are stepped structures 404. As can be clearly seen in the attached diagram, the stepped structure 404 includes a kick surface and a tread surface, used for casting to form a rainproof structure for the exterior window of the window opening. The term "partial" refers to the fact that in the rectangular frame structure of the window opening mold 4, the stepped structure 404 is present at three of the frame edges 402. The bottom edge of the window opening does not require the rainproof design of the stepped structure 404; therefore, the stepped structure 404 is only set on the outer end faces of part of the right-angle frame 401 and part of the frame 402.

[0069] In other implementations, such as Figure 1 ,like Figure 7 ,like Figure 8 As shown, the positioning component 5 includes:

[0070] Several limiting components 9 are installed at intervals on the mold table 1 along the inner frame of the rectangular frame of the window opening mold 4, to abut against the bottom surfaces of the right-angle frame 401 and the side frame 402; to prevent the window opening mold 4 from shifting during concrete pouring, and to serve a positioning and fixing function. Specifically, the limiting components 9 can be welded to designated positions on the mold table 1, and a wide range of components can be selected, such as small bolts, small nuts, and small pipe fittings; they can also be small magnetic blocks with strong magnetic force.

[0071] Several fixed magnetic boxes 8 are installed at intervals on the mold table 1 along the inner frame of the rectangular frame of the window opening mold 4. These boxes abut against the inner end face of the frame 402, preventing the frame 402 from being subjected to concrete pressure during pouring and thus preventing it from turning inward and affecting the quality of the poured window opening. It should also be noted that... Figure 7 The drawing only shows the fixed magnetic box 8 and the limiting member 9 as examples; the quantity of both shown in the figure does not represent the quantity in actual applications.

[0072] This utility model application exemplarily describes the steps of using the installation and positioning device, as follows:

[0073] S1. Weld several nuts on the mold table 1 at the set positions as the limiting parts 9 of the positioning component 5, and then assemble the window mold 4 according to the positions of the nuts.

[0074] S2. After the window opening mold 4 is assembled, several fixing magnetic boxes 8 are installed inside it, and the fixing magnetic boxes 8 are placed against the inner end face of the frame 402.

[0075] S3. Install the wall mold 2 on the mold table 1 according to the set position, and then install the support component 3 around it;

[0076] S4. Concrete pouring;

[0077] S5. After the concrete has cured to the required strength, remove the wall mold 2, support components 3, window opening mold 4, and positioning components 5, and then hoist the precast wall out.

[0078] S6. The composite mold is reused to begin pouring the next precast wall.

[0079] It should also be noted that the various specific technical features described in the above embodiments can be combined in any suitable manner without contradiction. To avoid unnecessary repetition, this application will not describe the various possible combinations separately.

[0080] Furthermore, various different embodiments of this utility model application can be combined in any way, as long as they do not violate the spirit of this disclosure, they should also be regarded as the content disclosed in this utility model application.

Claims

1. A composite mold for producing precast walls, characterized in that, include: The mold platform (1) has a rectangular structure; The wall mold (2) is a rectangular frame structure and is set on the mold table (1) for casting and forming the precast wall; The support component (3) is installed on the mold table (1) in a quick and detachable manner along the periphery of the wall mold (2) to support and fix the wall mold (2). The window opening mold (4) is a rectangular frame structure, which is set on the mold platform (1) inside the wall mold (2) and is used for casting and forming the window opening of the precast wall; The positioning component (5) can be quickly installed and detached on the mold platform (1) inside the window opening mold (4) for positioning and fixing the window opening mold (4).

2. The composite mold for producing precast walls according to claim 1, characterized in that: The wall mold (2) is formed by several templates (201); The support component (3) includes: Several fixed magnetic boxes (8) are respectively spaced out on the outside of each template (201), and each fixed magnetic box (8) is equipped with a connector (7) for connecting to the template (201).

3. The composite mold for producing precast walls according to claim 2, characterized in that: The template (201) is bamboo plywood; The support component (3) also includes several reinforcing plates (6) installed on the outer end face of each template (201). The template (201) is connected to the connector (7) through the reinforcing plates (6) and installed on the mold table (1).

4. The composite mold for producing precast walls according to claim 3, characterized in that: The reinforcing plate (6) is a channel steel, and both flanges are turned outward and extended to form an upper flange and a lower flange. Each of the reinforcing plates (6) is installed on the template (201) by inserting self-tapping screws (10) on the upper flange and the lower flange.

5. The composite mold for producing precast walls according to claim 4, characterized in that: The web of the reinforcing plate (6) has several elongated holes (601) along its length. The connector (7) is a corner connector, one side of which is used to connect to the fixed magnetic box (8), and the other side end is provided with a slot (701). The slot (701) is located outside the fixed magnetic box (8) and is used to insert into the elongated hole (601), clamp and support the reinforcing plate (6).

6. The composite mold for producing precast walls according to claim 1, characterized in that: The window opening mold (4) includes four right-angle frames (401) and several side frames (402). Each right-angle frame (401) and the side frame (402) are connected by tongue and groove joints, and adjacent side frames (402) are connected by tongue and groove joints, and can be sealed and assembled together.

7. The composite mold for producing precast walls according to claim 6, characterized in that: Both ends of each right-angle frame (401) and both ends of each border frame (402) are bevels.

8. The composite mold for producing precast walls according to claim 7, characterized in that: Each right-angle frame (401) has a connecting hole (403) on the inclined surface at both ends, and each frame (402) has a connecting hole (403) on the inclined surface at both ends. The right-angle frame (401) and the frame (402) are connected by bolts, as are two adjacent frames (402).

9. The composite mold for producing precast walls according to claim 6, characterized in that: The outer end faces of part of the right-angle frame (401) and part of the frame (402) are stepped structures (404) for casting the waterproof structure of the outer window of the window opening.

10. The composite mold for producing precast walls according to claim 6, characterized in that, The positioning component (5) includes: Several limiting members (9) are installed at intervals on the mold table (1) along the inside of the window opening mold (4) to abut against the bottom surfaces of the right angle frame (401) and the frame (402); Several fixed magnetic boxes (8) are installed at intervals on the mold platform (1) along the inside of the window opening mold (4) to abut against the inner end face of the frame (402).

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