A kind of ceramic automatic shaping and glazing integrated mechanism

Abstract

The utility model relates to a kind of ceramic processing field, especially a kind of automatic ceramic body repairing and glazing integrated mechanism, comprising: processing plate, driving disc, rotating disc, support rod, cross bar, flat mouth knife lifting motor, positioning plate, placement cavity and clamping cylinder, characterized by, several connecting columns are provided in the edge of driving disc lower side, driving disc is connected on the outer surface of rotating disc using several connecting columns, rotating disc rotates driving disc by rotating motor, and rotating disc is rotated to one direction by driving disc connection, rotating disc is provided with several round holes, and each round hole edge is inlaid with a clamping plate, each clamping plate is fixed with a placement cavity, and each pressing plate shaft is for each placement cavity;The utility model can be processed to the ceramic jar after forming inside and outside bottle mouth and glaze spraying, to reduce the step-by-step processing of artificial.

Description

Technical Field

[0001] This utility model relates to the field of ceramic processing, and more particularly to an automated ceramic trimming and glazing integrated mechanism. Background Technology

[0002] Ceramic jars are highly malleable, giving them a high degree of artistic appeal, and are therefore widely used in daily life. The processing of ceramic jars involves steps such as forming, trimming, glazing, baking, and coloring. After the jar body is formed, trimming and glazing are essential processing steps that can improve the appearance of the jar.

[0003] The correction process usually involves smoothing the bottle mouth area to avoid sharp or uneven openings. Glazing, on the other hand, can refine the surface of the ceramic jar, making it easier to apply color. Both of these steps are mostly done manually. When there are large quantities of jars being measured, this can lead to excessive manpower consumption. Therefore, it is necessary to develop an automated device that reduces manual operation. Utility Model Content

[0004] To address the technical deficiencies in the background art, this utility model proposes an integrated automated ceramic trimming and glazing mechanism, which solves the aforementioned technical problems and meets practical needs. The specific technical solution is as follows: An automated ceramic trimming and glazing integrated mechanism includes: a processing plate, a drive plate, a rotating plate, support rods, crossbars, a flat-blade knife lifting motor, a positioning plate, a placement cavity, and a clamping cylinder. The processing plate is fixed to the top of a machine housing. A rotating motor is installed inside the machine housing. The rotating end of the rotating motor extends longitudinally outward to the outside of the processing plate and passes through the rotating plate, connecting to the lower part of the drive plate. Several connecting posts are provided below and at the edge of the drive plate. The drive plate is connected to the outer surface of the rotating plate by several connecting posts. The rotating plate rotates the drive plate via the rotating motor and is connected to the rotating plate to rotate in one direction. At least four support rods are provided, with two support rods forming a group. The top of each group of support rods extends in one direction with an extension rod. Each group of support rods is connected to a crossbar by an extension rod. At least two air pump pipes are longitudinally inserted through each crossbar, and a telescopic rod is inserted inside each air pump pipe. Each air pump pipe is connected to a pressing plate via a telescopic rod. The rotating disk has several circular holes, and a clamping plate is embedded at the edge of each circular hole. Each clamping plate fixes a placement cavity. Each pressing plate shaft is associated with each placement cavity. Every two placement cavities form a group. Each placement cavity has a through hole at its bottom. At least two flat-blade lifting motors are provided. Each flat-blade lifting motor is located below a group of placement cavities. Each flat-blade lifting motor has two flat-blade blades. The blade edge of each flat-blade blade is located relative to the through hole at the bottom of a placement cavity. Positioning plates are provided on the surface of the rotating disk and extend away from the outer side of the rotating disk. Several positioning plates are provided, and each positioning plate is located between two placement cavities in each group. A shaft is provided below each positioning plate, and each positioning plate is connected to a guide wheel via the shaft. A drive belt is sleeved on the outer side of the guide wheel. Each drive belt is wound around the outside of each group of placement cavities.

[0005] The chassis houses a control unit, which extends outward via an electrical conduit. The control unit extends to the outside of the processing board via an electrical conduit and is connected to a control panel. The control panel is composed of a housing, several circuit boards, and a screen. The control panel is fixed inside the chassis by passing through the processing board via a column.

[0006] The rotating disk has several evenly cut flat edges; a convex plate is provided at the flat edges of the rotating disk and between every two positioning plates, and a clamping cylinder is provided below each convex plate; each clamping cylinder is located on the upper surface of the processing plate.

[0007] Each clamping cylinder has a vertical plate on one side. A push rod passes through the clamping cylinder and extends through the vertical plate to a fitting plate. A base plate is connected to the lower edge of the vertical plate connected to the clamping cylinder. The base plate is fixed above the processing plate. At least two guide rails are provided above the base plate. A sliding seat is provided above the base plate. The sliding seat has at least two slots that fit with the two guide rails. The fitting plate is fixed to the surface of the sliding seat. Each convex plate of the rotating disk has a fitting groove below it. The fitting plate has a protrusion on one side facing the fitting groove. The fitting plate moves along the two rails into the fitting groove through the cooperation of the sliding seat and the clamping cylinder.

[0008] One end of the extension rod of each of the support rods is inserted into the surface of the corresponding support rod using a pin and fixed with screws; a limiting rod is provided on both sides of the air pump pipe of each of the crossbars, and a driving plate is fixed to the lower end of the telescopic tube inside each air pump pipe and the limiting rods on both sides, and a pressing plate is connected to the lower end of the driving plate by a spring; the lower surface of each pressing plate is made of soft material.

[0009] Each of the flat-blade lifting motors is fixed to one side of a fixed plate. A moving motor is provided between the flat-blade lifting motor and the fixed plate. The flat-blade lifting motor moves back and forth in one direction along the fixed plate via the moving motor. A stabilizing seat is provided on the outside of the fixed plate, and the stabilizing seat has at least two slots. A corresponding flat-blade is placed in each of the two slots of the stabilizing seat. A support base is fixed below the stabilizing seat and is fixed to the outside of the fixed plate via the support base.

[0010] Each of the positioning plates has a shaft below it, and a top wheel is attached to its outer surface. The top wheel is fixedly connected by a fixing rod.

[0011] The rotating disk faces one side of the processing plate, and an auxiliary rotating shaft is provided between every two placement cavities. The auxiliary rotating shaft is located outside the belt and is in contact with the belt. Below the rotating disk and below the two sets of placement cavities, a fixed wheel assembly is provided. Each fixed wheel assembly is composed of two clamping plates, and the two clamping plates of the fixed wheel assembly are respectively fixed inside the machine housing. A pulley is provided at one of the opposite edges of the two clamping plates of the fixed wheel assembly.

[0012] Each guide shaft wheel is provided with a socket below it. The guide shaft wheel has several holes. The socket has several plugs on the side facing the guide shaft wheel that correspond to the holes of the guide shaft wheel. The guide shaft wheel and the socket are connected by the holes and plugs interlocking. Each socket is connected to a self-rotating motor on the other side and is driven to rotate by the self-rotating motor. Each self-rotating motor is connected to a lifting motor on one side by a lifting plate. The lifting motor is fixed inside the housing.

[0013] Each of the placement cavities is fitted with a rotating ring; a fixing ring is embedded in the circular hole of the rotating disk, the placement cavity and the rotating ring are embedded in the fixing ring of the rotating disk, and the fixing ring is fixed to the circular hole of the rotating disk by the clamping plate; a ring groove is formed below each of the rotating rings, and the rotating ring is connected to the belt by the ring groove; a shaft collar is provided between each of the rotating rings and the fixing ring.

[0014] The beneficial effects of this utility model are as follows: This invention allows for the inner and outer rims and glazing of a pre-formed ceramic jar, reducing manual step-by-step processing. The pre-formed ceramic jar is placed in one of several placement cavities, and the jar rotates sequentially in one direction via a rotating disc. The invention is divided into four areas: a placement area, a glazing area, an outer flat-mouth area, and an inner flat-mouth area. After the pre-formed ceramic jar is placed in the placement area, it moves towards the outer flat-mouth area (the pre-formed ceramic jar has a flat mouth) by the movement of the rotating disc. The ceramic jar is placed downwards, with its mouth passing through a round hole at the bottom of the placement chamber. The outer flat-mouth area is then corrected using two cutting tools located below. After correction, the ceramic jar moves to the glazing area, where glaze is sprayed onto the surface of the shaped ceramic jar using external glazing equipment. Any excess glaze flows out through the round hole at the bottom of the placement chamber. After glazing, the jar moves to the inner flat-mouth area, repeating the flat-mouth process. Finally, it is returned to the placement area, where the corrected ceramic jar is removed. Attached Figure Description

[0015] Figure 1 This is a three-dimensional structural diagram of an automated ceramic trimming and glazing integrated mechanism.

[0016] Figure 2 This is a schematic diagram of the internal structure of an automated ceramic trimming and glazing integrated mechanism.

[0017] Figure 3 This is a partial structural diagram of an automated ceramic trimming and glazing integrated mechanism.

[0018] Figure 4 This is a partial structural diagram of an automated ceramic trimming and glazing integrated mechanism.

[0019] Figure 5 This is a schematic diagram of the bottom structure of a rotating disk in an automated ceramic trimming and glazing integrated mechanism.

[0020] Figure 6 This is a schematic diagram of a clamping cylinder structure for an automated ceramic trimming and glazing integrated mechanism.

[0021] Figure 7 This is a schematic diagram of the connection structure between the guide shaft wheel and the socket of an automated ceramic trimming and glazing integrated mechanism.

[0022] Figure 8 This is a cross-sectional view of the placement cavity of an automated ceramic trimming and glazing integrated mechanism. Detailed Implementation

[0023] The embodiments of this utility model will be described below with reference to the accompanying drawings and related examples. The embodiments of this utility model are not limited to the following examples, and this utility model relates to relevant necessary components in this technical field, which should be regarded as well-known technology in this technical field and can be known and mastered by those skilled in this technical field.

[0024] like Figures 1 to 7As shown, an automated ceramic trimming and glazing integrated mechanism includes: a processing plate 1, a drive plate 2, a rotating plate 3, a support rod 4, a crossbar 5, a flat-blade lifting motor 6, a positioning plate 7, a placement cavity 8, and a clamping cylinder 9. The processing plate 1 is fixed to the top of a machine housing 11. A rotating motor 12 is installed inside the machine housing 11. The rotating end of the rotating motor 12 extends longitudinally outward to the outside of the processing plate 1, passes through the rotating plate 3, and connects to the lower part of the drive plate 2. Several connecting posts 31 are provided below and at the edge of the drive plate 2. The moving plate 3 is connected to the outer surface of the rotating plate 3 by several connecting posts 31. The rotating plate 3 rotates the driving plate 2 through the rotating motor 12, and the driving plate 2 connects the rotating plate 3 to rotate in one direction. At least four support rods 4 are provided, with two support rods 4 forming a group. At the top of each group of support rods 4, an extension rod extends in one direction. Each group of support rods 4 is connected to a crossbar 5 by an extension rod. At least two air pump pipes are longitudinally inserted through each crossbar 5, and an extension rod is inserted inside each air pump pipe. The air pump pipe is connected to a pressing plate 51 via a telescopic rod. The rotating disk 3 has several circular holes, and a clamping plate 32 is embedded at the edge of each circular hole. Each clamping plate 32 fixes a placement cavity 8. The axis of each pressing plate 51 is perpendicular to each placement cavity 8. Every two placement cavities 8 form a group. Each placement cavity 8 has a through hole at its bottom. At least two flat-blade lifting motors 6 are provided. Each flat-blade lifting motor 6 is located below a group of placement cavities 8. Each flat-blade lifting motor 6 has two flat-blade blades 6. 2. The cutting edge of each of the flat-edged blades 62 is opposite to the bottom through hole of each of the placement cavities 8; the positioning plate 7 is disposed on the surface of the rotating disk 3 and extends away from the outer side of the rotating disk 3. Several positioning plates 7 are provided, and each positioning plate 7 is disposed between two placement cavities 8 in each group. A shaft is provided below each positioning plate 7, and each positioning plate 7 is connected to a guide wheel 72 by the shaft. A drive belt 73 is sleeved on the outer side of the guide wheel 72; each drive belt 73 is wound around the outer side of each group of placement cavities 8.

[0025] This invention allows for the inner and outer rims and glazing of a pre-formed ceramic jar, reducing the need for manual, step-by-step processing. The pre-formed ceramic jar is placed in one of several placement cavities 8. The jar is rotated sequentially in one direction by a rotating disk 3. The invention is divided into four areas: a placement area, a glazing area, an outer flat-mouth area, and an inner flat-mouth area. After the pre-formed ceramic jar is placed in the placement area, it moves towards the outer flat-mouth area (the pre-formed ceramic jar has a flat mouth) by the movement of the rotating disk 3. The ceramic jar is placed downwards, and the mouth of the shaped ceramic jar passes through the round hole below the placement cavity 8. The outer flat mouth area is corrected by two cutters located below. After correction, the ceramic jar is moved to the glazing area, where glaze is sprayed onto the surface of the shaped ceramic jar by external glazing equipment. The excess glaze flows out through the round hole below the placement cavity 8. After glazing is completed, the jar is moved to the inner flat mouth area, and the above flat mouth steps are repeated. Finally, the jar is returned to the placement area, and the corrected ceramic jar is taken out from this area.

[0026] With the above structure, in order to remove the debris produced after the ceramic is flattened, the present invention provides an air extraction / blowing structure inside the casing 11. This structure can extract or blow away the debris produced after the ceramic is flattened, so as to avoid accumulation inside the casing 11 or the ceramic bottle.

[0027] In order to further eliminate processing dust during the processing, this utility model provides a baffle 100 outside and above the processing plate 1, and the baffle 100 has a hinge door at the beginning, which is opposite to the placement area.

[0028] Furthermore, the control panel 10 can be embedded in the baffle 100 to provide an area for installation and fixation, and to introduce the installation of the support rod.

[0029] The chassis 11 is equipped with a control unit, and the control unit extends outward through an electrical conduit. The control unit of the chassis 11 extends to the outside of the processing plate 1 through an electrical conduit and is connected to a control panel 10. The control panel 10 is composed of a box and several circuit boards and screens. The control panel 10 passes through the processing plate 1 through a column and is fixed inside the chassis 11.

[0030] The rotating disk 3 has several evenly cut flat openings at its edge; a convex plate is provided at the flat opening of the rotating disk 3 and between every two positioning plates 7, and a clamping cylinder 9 is provided below each convex plate; each clamping cylinder 9 is provided on the upper surface of the processing plate 1.

[0031] Each clamping cylinder 9 has a vertical plate on one side. A push rod passes through the clamping cylinder 9 and extends through the vertical plate to a fitting plate 91. A base plate 93 is connected to the lower edge of the vertical plate to which the clamping cylinder 9 is connected. The base plate 93 is fixed above the processing plate 1. At least two guide rails are provided above the base plate 93. A sliding seat 92 is provided above the base plate 93. The sliding seat 92 has at least two strip-shaped grooves that fit with the two guide rails. The fitting plate 91 is fixed to the surface of the sliding seat 92. Each convex plate of the rotating disk 3 has a fitting groove below it. The fitting plate 91 has a protrusion on one side facing the fitting groove. The fitting plate 91 moves into the fitting groove along the two rails through the cooperation of the sliding seat 92 and the clamping cylinder 91.

[0032] One end of the extension rod of each of the support rods 4 is inserted into the surface of the corresponding support rod 4 using a pin and fixed with screws; a limiting rod is provided on both sides of the air pump pipe of each of the crossbars 5, and a driving plate is fixed to the lower end of the telescopic tube inside each air pump pipe and the limiting rods on both sides, and a pressing plate 51 is connected to the lower end of the driving plate by a spring; the lower surface of each pressing plate 51 is made of soft material.

[0033] Each of the flat-blade lifting motors 6 is fixed to one side of a fixed plate 61. A moving motor is provided between the flat-blade lifting motor 6 and the fixed plate 61. The flat-blade lifting motor 6 moves back and forth in one direction along the fixed plate 61 via the moving motor. A stabilizing seat 64 is provided on the outside of the fixed plate 61. The stabilizing seat 64 has at least two slots. A corresponding flat-blade 62 is placed in each of the two slots of the stabilizing seat 64. A support seat 63 is fixed below the stabilizing seat 64 and is fixed to the outside of the fixed plate 61 via the support seat 63.

[0034] Each of the positioning plates 7 has a shaft below it, and a top wheel 711 is attached to its outer surface. The top wheel 711 is fixedly connected by a fixing rod 71.

[0035] The rotating disk 3 faces one side of the processing plate 1, and an auxiliary rotating shaft is provided between every two placement cavities 8. The auxiliary rotating shaft is located outside the belt 73 and is in contact with the belt 73. A fixed wheel set 60 is provided below the rotating disk 3 and below the two sets of placement cavities 8. Each fixed wheel set 60 is composed of two clamping plates, and the two clamping plates of the fixed wheel set 60 are fixed inside the machine housing 1. A pulley is provided at one of the opposite edges of the two clamping plates of the fixed wheel set 60.

[0036] Each guide shaft 72 is provided with a socket 76 below it. The guide shaft 72 has several holes. The socket 76 has several plugs on one side facing the guide shaft 72, which correspond to the holes of the guide shaft 72. The guide shaft 72 and the socket 76 are connected to each other through the holes and plugs. Each socket 761 is connected to a self-rotating motor 761 on the other side and is driven to rotate by the self-rotating motor 761. Each self-rotating motor 761 is connected to a lifting motor 75 on one side by a lifting plate 74. The lifting motor 75 is fixed inside the housing 11.

[0037] Each of the placement cavities 8 is fitted with a rotating ring 81; a fixing ring 321 is embedded in the circular hole of the rotating disk 3, the placement cavity 8 and the rotating ring 81 are embedded in the fixing ring 321 of the rotating disk 3, and the fixing ring 321 is fixed to the circular hole of the rotating disk 3 by the clamping plate 32; a ring groove is formed below each of the rotating rings 81, and the rotating ring 81 is connected to the belt 73 by the ring groove; a shaft collar sleeve 82 is provided between each of the rotating rings 81 and the fixing ring 321.

[0038] The above description is only a preferred embodiment of the present utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of the present utility model, and these improvements and modifications should also be considered within the protection scope of the present utility model.

Claims

1. A ceramic automated trimming and glazing integrated mechanism, comprising: The machining plate, drive plate, rotating plate, support rod, crossbar, flat-blade knife lifting motor, positioning plate, placement cavity, and clamping cylinder are characterized in that the machining plate is fixed to the top of the machine housing, a rotating motor is installed inside the machine housing, the rotating end of the rotating motor extends outward to the outside of the machining plate, passes through the rotating plate, and connects to the bottom of the drive plate, several connecting posts are provided below and at the edge of the drive plate, the drive plate is connected to the outer surface of the rotating plate by several connecting posts, the rotating plate rotates the drive plate by the rotating motor, and the positioning plate is connected to the machine housing by the drive plate. The rotating disk rotates in one direction. At least four support rods are provided, with two support rods forming a group. At the top of each group of support rods, an extension rod extends in one direction. Each group of support rods is connected to a crossbar by the extension rod. At least two air pump pipes are longitudinally inserted through each crossbar. A telescopic rod is inserted inside each air pump pipe, and each air pump pipe is connected to a pressing plate by the telescopic rod. The rotating disk has several circular holes, and a clamping plate is embedded at the edge of each circular hole. Each clamping plate fixes a placement cavity, and each pressing plate is axially aligned with each placement cavity. Each pair of the placement cavities forms a group, and each placement cavity has a through hole at its bottom; At least two flat-blade lifting motors are provided. Each flat-blade lifting motor is located below a set of placement cavities. Each flat-blade lifting motor is provided with two flat blades. The blade edge of each flat blade is relative to the bottom through hole of a placement cavity. The positioning plate is located on the surface of the rotating disk and extends away from the outer side of the rotating disk. Several positioning plates are provided, and each positioning plate is located between the two placement cavities in each group. A shaft is provided below each positioning plate, and each positioning plate is connected to a guide wheel by the shaft. A drive belt is sleeved on the outer side of the guide wheel. Each drive belt is wound inside the outer side of each set of placement cavities.

2. The integrated automated ceramic trimming and glazing mechanism according to claim 1, characterized in that: The chassis contains a control unit, and the control unit extends outwards via an electrical conduit. The control unit of the chassis extends to the outside of the processing board via an electrical conduit and is connected to a control panel. The control panel is composed of a housing, several circuit boards, and a screen. The control panel is fixed inside the chassis by passing through the processing board via a column.

3. The integrated automated ceramic trimming and glazing mechanism according to claim 1, characterized in that: The rotating disk has several evenly cut flat slits at its edge; At the flat opening of the rotating disk, and between every two positioning plates, a protruding plate is provided, and a clamping cylinder is provided below each protruding plate. Each of the clamping cylinders is disposed on the upper surface of the processing plate.

4. The integrated automated ceramic trimming and glazing mechanism according to claim 3, characterized in that: Each clamping cylinder has a vertical plate on one side. A push rod passes through the clamping cylinder and extends through the vertical plate to a fitting plate. A base plate is connected to the lower edge of the vertical plate to which the clamping cylinder is connected. The base plate is fixed above the processing plate. At least two guide rails are provided above the base plate. A sliding seat is provided above the base plate. The sliding seat has at least two strip grooves that fit with the two guide rails. The fitting plate is fixed to the surface of the sliding seat. Each of the rotating disks has a fitting groove below its convex plate, and the fitting plate has a protrusion on one side facing the fitting groove. The fitting plate moves into the fitting groove along two tracks through the cooperation of the sliding seat and the clamping cylinder.

5. The integrated automated ceramic trimming and glazing mechanism according to claim 1, characterized in that: One end of the extension rod of each of the support rods is inserted into the surface of the corresponding support rod using a pin and fixed with screws; On both sides of the air pump pipe of each crossbar, a limiting rod is provided, and a driving plate is fixed to the lower end of the telescopic tube inside each air pump pipe and the limiting rod on both sides. The lower end of the driving plate is connected to a pressing plate by a spring. The lower surface of each of the pressing plates is made of a soft material.

6. The integrated automated ceramic trimming and glazing mechanism according to claim 1, characterized in that: Each of the flat-blade lifting motors is fixed to one side of a fixed plate. A moving motor is provided between the flat-blade lifting motor and the fixed plate. The flat-blade lifting motor moves back and forth in one direction along the fixed plate via the moving motor. A stabilizing seat is provided on the outside of the fixed plate, and the stabilizing seat has at least two slots. A corresponding flat-blade is placed in each of the two slots of the stabilizing seat. A support base is fixed below the stabilizing seat and is fixed to the outside of the fixed plate via the support base.

7. The integrated automated ceramic trimming and glazing mechanism according to claim 1, characterized in that: Each of the positioning plates has a shaft below it, and a top wheel is attached to its outer surface. The top wheel is fixedly connected by a fixing rod.

8. The integrated automated ceramic trimming and glazing mechanism according to claim 1, characterized in that: The rotating disk faces one side of the processing plate, and an auxiliary rotating shaft is provided between every two placement cavities. The auxiliary rotating shaft is located outside the belt and is in contact with the belt. Below the rotating disk and below the two sets of placement cavities, a fixed wheel set is provided; Each of the fixed wheel sets is composed of two clamping plates, one at the front and one at the back, and the two clamping plates of the fixed wheel set are respectively fixed inside the chassis. Each of the two clamping plates of the fixed wheel set has a pulley at one of its opposite edges.

9. The integrated automated ceramic trimming and glazing mechanism according to claim 1, characterized in that: Each of the guide shafts is provided with a socket below it. The guide shaft has a plurality of holes. The socket has a plurality of plugs on the side facing the guide shaft that correspond to the plurality of holes of the guide shaft. The guide shaft and the socket are connected by the plurality of holes and plugs interlocking and engaging with each other. Each of the sockets is connected to a self-rotating motor on the other side, and is driven to rotate by the self-rotating motor; Each of the self-rotating motors is connected to a lifting motor on one side by a lifting plate, and the lifting motor is fixed inside the machine box.

10. The integrated automated ceramic trimming and glazing mechanism according to claim 1, characterized in that: A rotating ring is embedded outside each of the aforementioned placement cavities; A fixing ring is embedded in the circular hole of the rotating disk. The placement cavity and the rotating ring are embedded in the fixing ring of the rotating disk, and the fixing ring is fixed to the circular hole of the rotating disk by the clamping plate. Each of the rotating rings has a groove at its bottom, and the rotating ring is connected to the belt by the groove engaging with it. A collar sleeve is provided between each of the rotating rings and the fixed ring.

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