Glazing material equipment for daily ceramic production

Abstract

The utility model discloses a kind of glaze material equipment for daily-use ceramic production, including cabinet, industrial computer, glazing tank, the glazing tank is fixedly connected in the outer surface side of cabinet, the outer surface side of glazing tank is fixedly connected with arc chute, and arc chute is fixedly connected with cabinet;The top of the cabinet is equipped with electric rotating assembly, and the movable end top of the electric rotating assembly is uniformly fixedly connected with multiple stand columns;Multiple the outer surface side of stand column is equipped with pneumatic lifting assembly. In the utility model, multi-station continuous automation production is realized by electric rotating assembly, greatly improves efficiency;Pneumatic lifting and rotating assembly ensure that glaze dipping depth is controllable and glaze material covers evenly, avoid defects;Adjustable pneumatic compression joint assembly can stably fix different size shapes of body, prevent displacement from falling off;Arc chute is convenient for full glaze dripping and recycling excess glaze, effectively reduce waste and ensure quality.

Description

Technical Field

[0001] This utility model relates to the field of glazing technology, and in particular to a glazing equipment for the production of daily-use ceramics. Background Technology

[0002] Ceramic glazing refers to the process of covering the surface of a ceramic body with a glaze mainly composed of silicates and then firing it at high temperatures to form a vitreous layer. This glaze not only isolates the body from the ceramic body, preventing water and dirt seepage and improving the practicality and durability of the ceramic, but also endows the product with rich decorative artistic effects through its luster, color, and texture. It is a key process in the production of daily-use ceramics.

[0003] Currently, the glazing methods for daily-use ceramics mainly include manual dipping and preliminary mechanized glazing. Manual dipping relies entirely on the operator's experience, immersing the ceramic body in the glaze slurry, then removing and shaking it to remove excess glaze. This method has inherent drawbacks such as low production efficiency, high labor intensity, significant glaze waste, and poor product consistency. While some existing mechanized glazing equipment reduces the burden of manual labor to some extent, it still has many shortcomings: First, most equipment lacks effective fixation and posture control of the ceramic body during the dipping process, which can easily lead to displacement or detachment of the body during lifting or rotation, resulting in defective products. Second, the glaze dripping process after dipping is often completed in a static or simple moving state, resulting in insufficient and uneven dripping of excess glaze, which can easily cause defects such as "glaze tears" and "glaze buildup" at the bottom or edges of the ceramic body, affecting the product's appearance and quality. Third, the equipment has poor versatility, making it difficult to quickly adapt to glazing ceramic products of different thicknesses and sizes, and the changes in production are cumbersome, restricting production flexibility.

[0004] Therefore, we propose a glazing equipment for the production of daily-use ceramics. Utility Model Content

[0005] The purpose of this utility model is to overcome the shortcomings of the existing technology and propose a glazing equipment for the production of daily-use ceramics.

[0006] To achieve the above objectives, the present invention adopts the following technical solution: a glazing equipment for daily ceramic production, including a cabinet, an industrial control all-in-one machine, and a glazing tank. The glazing tank is fixedly connected to one side of the outer surface of the cabinet, and an arc-shaped inclined groove is fixedly connected to one side of the outer surface of the glazing tank, and the arc-shaped inclined groove is fixedly connected to the cabinet.

[0007] The top of the cabinet is equipped with an electric rotating assembly, and multiple columns are evenly and fixedly connected to the top of the movable end of the electric rotating assembly.

[0008] A pneumatic lifting assembly is installed on one side of the outer surface of each of the multiple columns, a pneumatic rotating assembly is fixedly installed on the movable end of each of the multiple pneumatic lifting assemblies, and a frame is fixedly connected to the movable end of each of the multiple pneumatic rotating assemblies.

[0009] Each of the multiple frames has an inclined bracket fixedly connected to one side of its outer surface, and each of the multiple inclined brackets has a horizontally arranged support grid fixedly connected to its end.

[0010] Each of the aforementioned frames is equipped with a pneumatic crimping assembly along with an inclined support, and the crimping joints of the aforementioned pneumatic crimping assemblies are all designed to be adjustable.

[0011] Furthermore, the glazing tank adopts an arc-shaped design, and a support base is fixedly connected to one side of the outer surface of the cabinet. The industrial control all-in-one computer is fixedly connected to the top of the support base. The setting of the support base is conducive to the installation and use of the industrial control all-in-one computer.

[0012] Furthermore, each of the electric rotating components includes a geared motor, which is fixedly connected inside the cabinet. The drive end of the geared motor is fixedly connected to a drive gear, and the outer surface of the drive gear is meshed with a driven gear. A rotating table is fixedly connected to the top of the driven gear, and a column is fixedly connected to the top of the rotating table. The gear transmission structure provides smooth and accurate rotational power, ensuring the stability of switching between multiple workstations.

[0013] Furthermore, a first bearing housing is fixedly connected to the top of the cabinet, and the inner ring of the bearing built into the first bearing housing is fixedly sleeved on the outer surface of the rotary table. The first bearing housing provides reliable radial support for the rotary table, which significantly improves the stability and mechanical strength of the rotary table when it is carrying multiple components.

[0014] Furthermore, each of the pneumatic lifting components includes a long cylinder, which is fixedly connected to one side of the outer surface of the column. The movable end of the long cylinder is fixedly connected to a slide block, and two slide rails are symmetrically slidably connected to one side of the outer surface of the slide block. The slide rails are fixedly connected to the column. The symmetrical sliding connection structure between the slide block and the slide rails effectively prevents shaking or deviation during the lifting process.

[0015] Furthermore, each of the pneumatic rotating components includes a second bearing seat, and the seat of the second bearing seat is fixedly connected to the inclined surface of the slide. A rotary cylinder is fixedly connected to one side of the seat of the second bearing seat, and the drive shaft of the rotary cylinder is fixedly connected to the inner ring of the bearing built into the second bearing seat and fixedly connected to the frame. The combination of the drive of the rotary cylinder and the support function of the second bearing seat realizes the smooth rotation of the support frame during the glazing process.

[0016] Furthermore, each of the pneumatic pressing assemblies includes a short cylinder, and the cylinder body of the short cylinder is rotatably mounted on the inner side of the frame. The movable end of the short cylinder is rotatably connected to a long rod, and the long rod is rotatably connected to the inclined bracket. The top of the long rod is provided with a hand-tightening bolt that extends to the bottom, and the hand-tightening bolt is threadedly connected to the long rod. The bottom of the hand-tightening bolt is fixedly connected to a connecting rod, and the bottom of the connecting rod is fixedly connected to a rubber head. The rubber head is located above the support frame, and the pressing height of the rubber head can be quickly and finely adjusted by the hand-tightening bolt.

[0017] The beneficial effects of this utility model are:

[0018] In use, this utility model enables continuous automated production at multiple workstations through an electric rotating component, greatly improving efficiency; the pneumatic lifting and rotating components ensure controllable glazing depth and uniform glaze coverage, avoiding defects; the adjustable pneumatic pressing component can stably fix blanks of different sizes and thicknesses, preventing displacement and detachment; the arc-shaped inclined groove facilitates full glazing and recovery of excess glaze, effectively reducing waste and ensuring quality. Attached Figure Description

[0019] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the overall three-dimensional structure of this utility model;

[0021] Figure 2 This is a top view of the overall structure of this utility model;

[0022] Figure 3 This is a partial three-dimensional structural schematic diagram of the present invention;

[0023] Figure 4 For the present utility model Figure 3 Enlarged view of point A in the middle;

[0024] Figure 5 This is a cross-sectional view of the cabinet structure of this utility model.

[0025] The attached figures are labeled as follows:

[0026] 1. Cabinet; 2. Glazing tank; 3. Arc-shaped inclined groove; 4. Long cylinder; 5. Support frame; 6. Industrial control all-in-one computer; 7. Rotary table; 8. Support base; 9. Column; 10. Slide rail; 11. Inclined bracket; 12. Long rod; 13. Hand-tightening bolt; 14. Connecting rod; 15. Rubber head; 16. Slide seat; 17. Rotary cylinder; 18. Second bearing seat; 19. Short cylinder; 20. Frame; 21. Driven gear; 22. First bearing seat; 23. Drive gear; 24. Gear motor. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0028] like Figures 1-5 As shown, this relates to a glazing equipment for daily-use ceramics production, including a cabinet 1, an industrial control all-in-one computer 6, and a glazing tank 2. The industrial control all-in-one computer 6 can be an industrial-grade touch screen all-in-one computer with a Cortex-A53 model. The glazing tank 2 is fixedly connected to one side of the outer surface of the cabinet 1. An arc-shaped inclined groove 3 is fixedly connected to one side of the outer surface of the glazing tank 2, and the arc-shaped inclined groove 3 is fixedly connected to the cabinet 1. The glazing tank 2 adopts an arc-shaped design. A support base 8 is fixedly connected to one side of the outer surface of the cabinet 1, and the industrial control all-in-one computer 6 is fixedly connected to the top of the support base 8. The industrial control all-in-one computer 6 is electrically connected to a geared motor 24, a long cylinder 4, a rotary cylinder 17, and a short cylinder 19, which facilitates the control of the overall operation. The arc-shaped inclined groove 3 is made of 304 stainless steel, and its curvature has been simulated and calculated to smoothly connect with the return port of the glazing tank 2.

[0029] An electric rotating assembly is installed at the top of the cabinet 1. Multiple columns 9 are evenly fixedly connected to the top of the movable end of the electric rotating assembly. Each electric rotating assembly includes a geared motor 24, which is fixedly connected inside the cabinet 1. A drive gear 23 is fixedly connected to the drive end of the geared motor 24. A driven gear 21 is meshed with the outer surface of the drive gear 23. A rotating platform 7 is fixedly connected to the top of the driven gear 21, and the columns 9 are fixedly connected to the top of the rotating platform 7. A first bearing seat 22 is fixedly connected to the top of the cabinet 1, and the inner ring of the bearing inside the first bearing seat 22 is fixedly fitted onto the outer surface of the rotating platform 7. The rotating platform 7 is a large annular steel plate, and an assembly shaft is fixedly connected to its bottom.

[0030] A pneumatic lifting assembly is installed on one side of the outer surface of multiple columns 9. Each pneumatic lifting assembly includes a long cylinder 4, which is fixedly connected to one side of the outer surface of the column 9. The movable end of the long cylinder 4 is fixedly connected to a slide block 16. Two slide rails 10 are symmetrically slidably connected to one side of the outer surface of the slide block 16, and the slide rails 10 are fixedly connected to the column 9.

[0031] Each of the movable ends of multiple pneumatic lifting components is fixedly equipped with a pneumatic rotating component. Each of the movable ends of multiple pneumatic rotating components is fixedly connected to a frame 20. Each of the multiple pneumatic rotating components includes a second bearing seat 18. The seat of the second bearing seat 18 is fixedly connected to the inclined surface of the slide 16. A rotary cylinder 17 is fixedly connected to one side of the seat of the second bearing seat 18. The drive shaft of the rotary cylinder 17 is fixedly connected to the inner ring of the bearing built into the second bearing seat 18 and is fixedly connected to the frame 20.

[0032] Each of the multiple frames 20 has an inclined bracket 11 fixedly connected to one side of its outer surface. Each of the multiple inclined brackets 11 has a horizontally set support mesh 5 fixedly connected to its end. The support mesh 5 is made of 304 stainless steel wire with a diameter of φ3mm welded into a mesh and is connected to the end of the inclined bracket 11 by bolts. Its horizontal setting facilitates stable support of the ceramic blank. The mesh structure ensures sufficient support force and allows the glaze to pass through smoothly during immersion and dripping, reducing the need for carrying.

[0033] Multiple frames 20 are all equipped with pneumatic pressing assemblies together with inclined supports 11. The pressing joints of multiple pneumatic pressing assemblies are all adjustable. Multiple pneumatic pressing assemblies include short cylinders 19, and the cylinder body of the short cylinder 19 is rotatably mounted on the inside of the frame 20. The movable end of the short cylinder 19 is rotatably connected to a long rod 12, and the long rod 12 is rotatably connected to the inclined support 11. The top of the long rod 12 is provided with a hand-tightening bolt 13 that extends to the bottom, and the hand-tightening bolt 13 is threadedly connected to the long rod 12. The bottom of the hand-tightening bolt 13 is fixedly connected to a connecting rod 14, and the bottom of the connecting rod 14 is fixedly connected to a rubber head 15, and the rubber head 15 is located above the support frame 5. The long rod 12, the inclined support 11, and the movable end of the short cylinder 19 are all rotatably connected by a pin. The cylinder body of the short cylinder 19 is hinged to the inside of the frame 20 by a pin. The rubber head 15 is made of oil-resistant and chemically resistant NBR rubber, and its soft contact surface can effectively press the blank without damaging the glaze.

[0034] Working Principle: After the equipment is started, the operator sets the parameters and starts the system via the industrial control all-in-one computer 6. The electric rotating assembly is in its initial position, and the support frame 5 on one of the columns 9 is located at the pick-and-place station. The operator places the ceramic product to be glazed on the support frame 5. Subsequently, the pneumatic pressing assembly is activated. The short cylinder 19 pushes the long rod 12 to swing around the pivot point of the long rod 12 and the tilting bracket 11. Through the hand-tightening bolt 13 and the connecting rod 14, the rubber head 15 is brought closer to the ceramic product. The long rod 12 adjusts the height of the connecting rod 14 and the rubber head 15 through the hand-tightening bolt 13, so that the rubber head 15 presses the ceramic product firmly, preventing it from shifting or falling during movement. The design of the hand-tightening bolt 13 allows for flexible adjustment of the pressing force according to the size of the product.

[0035] The industrial control computer 6 controls the operation of the electric rotating assembly. The geared motor 24 drives the drive gear 23 to rotate, which in turn drives the driven gear 21 and the rotating table 7 to rotate. The rotating table 7 is supported by the first bearing seat 22 and rotates smoothly, causing the column 9 and its components to rotate as a whole. The column 9 drives the pneumatic lifting assembly and the pneumatic rotating assembly to move synchronously, rotating the support frame 5 and the ceramic products on it from the loading / unloading position to above the glazing tank 2. During the rotation, the pneumatic lifting assembly remains in a retracted state, keeping the support frame 5 in a high position to avoid interference.

[0036] When the support frame 5 reaches directly above the glazing tank 2, the pneumatic lifting assembly is activated, the long cylinder 4 extends, and pushes the slide block 16 downwards along the slide rail 10, lowering the support frame 5 and immersing the ceramic product into the glaze in the glazing tank 2. To ensure uniform glaze coverage, the pneumatic rotating assembly operates simultaneously. The rotating cylinder 17 drives the bearing in the second bearing seat 18 to rotate, causing the frame 20 and the tilting bracket 11 to rotate, thus allowing the ceramic product on the support frame 5 to rotate slowly in the glaze. The immersion time and rotation speed are preset by the industrial control computer 6 according to the characteristics of the glaze.

[0037] After the glazing is completed, the pneumatic lifting component is activated again, the long cylinder 4 retracts, pulling the slide 16 upward, so that the support frame 5 and the ceramic products on it are lifted out of the glazing tank 2.

[0038] Subsequently, the electric rotating component continues to operate, rotating the product above the arc-shaped inclined groove 3. At this position, excess glaze on the product surface drips off under gravity and flows back along the arc-shaped inclined groove 3 to the upper glaze tank 2 or the collection device, achieving glaze recycling. During the glazing process, the pneumatic rotating component may continuously and slightly rotate the product to promote uniform glaze dripping.

[0039] After the glazing is completed, the electric rotating component rotates the product back to the pick-up and drop position, and the pneumatic pressing component releases, causing the rubber head 15 to detach from the ceramic product.

[0040] The operator removes the glazed product and places a new product to be glazed, repeating the above process.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A glazing equipment for daily-use ceramics production, comprising a cabinet (1), an integrated industrial control computer (6), and a glazing tank (2), characterized in that: The glazing groove (2) is fixedly connected to one side of the outer surface of the cabinet (1), and an arc-shaped inclined groove (3) is fixedly connected to one side of the outer surface of the glazing groove (2), and the arc-shaped inclined groove (3) is fixedly connected to the cabinet (1). The top of the cabinet (1) is equipped with an electric rotating assembly, and multiple columns (9) are evenly fixedly connected to the top of the movable end of the electric rotating assembly. A pneumatic lifting assembly is installed on one side of the outer surface of each of the multiple columns (9), a pneumatic rotating assembly is fixedly installed on the movable end of each of the multiple pneumatic lifting assemblies, and a frame (20) is fixedly connected to the movable end of each of the multiple pneumatic rotating assemblies. An inclined bracket (11) is fixedly connected to one side of the outer surface of each of the multiple frames (20), and a horizontally arranged support frame (5) is fixedly connected to the end of each of the multiple inclined brackets (11); Each of the frames (20) is equipped with a pneumatic crimping assembly together with the inclined support (11), and the crimping joints of the pneumatic crimping assemblies are all designed to be adjustable.

2. The glazing equipment for daily-use ceramics production according to claim 1, characterized in that: The glazing tank (2) adopts an arc-shaped design. A support base (8) is fixedly connected to one side of the outer surface of the cabinet (1), and the industrial control all-in-one computer (6) is fixedly connected to the top of the support base (8).

3. The glazing equipment for daily-use ceramics production according to claim 1, characterized in that: Each of the electric rotating components includes a geared motor (24), and the geared motor (24) is fixedly connected inside the cabinet (1). The drive end of the geared motor (24) is fixedly connected to a drive gear (23), and the outer surface of the drive gear (23) is meshed with a driven gear (21). The top of the driven gear (21) is fixedly connected to a rotating platform (7), and the column (9) is fixedly connected to the top of the rotating platform (7).

4. The glazing equipment for daily-use ceramics production according to claim 3, characterized in that: The top of the cabinet (1) is fixedly connected to a first bearing seat (22), and the inner ring of the bearing built into the first bearing seat (22) is fixedly sleeved on the outer surface of the rotary table (7).

5. The glazing equipment for daily-use ceramics production according to claim 1, characterized in that: Each of the pneumatic lifting components includes a long cylinder (4), and the long cylinder (4) is fixedly connected to one side of the outer surface of the column (9). The movable end of the long cylinder (4) is fixedly connected to a slide block (16). Two slide rails (10) are symmetrically slidably connected to one side of the outer surface of the slide block (16), and the slide rails (10) are fixedly connected to the column (9).

6. The glazing equipment for daily-use ceramics production according to claim 5, characterized in that: Each of the pneumatic rotating components includes a second bearing housing (18), and the seat of the second bearing housing (18) is fixedly connected to the inclined surface of the slide (16). A rotary cylinder (17) is fixedly connected to one side of the seat of the second bearing housing (18), and the drive shaft of the rotary cylinder (17) is fixedly connected to the inner ring of the bearing built into the second bearing housing (18) and fixedly connected to the frame (20).

7. The glazing equipment for daily-use ceramics production according to claim 1, characterized in that: Each of the pneumatic pressing assemblies includes a short cylinder (19), and the cylinder body of the short cylinder (19) is rotatably mounted on the inner side of the frame (20). The movable end of the short cylinder (19) is rotatably connected to a long rod (12), and the long rod (12) is rotatably connected to the inclined bracket (11). The top of the long rod (12) is provided with a hand-tightening bolt (13) that extends to the bottom, and the hand-tightening bolt (13) is threadedly connected to the long rod (12). The bottom of the hand-tightening bolt (13) is fixedly connected to a connecting rod (14), and the bottom of the connecting rod (14) is fixedly connected to a rubber head (15), and the rubber head (15) is located above the supporting mesh frame (5).

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