Intelligent slope adjuster

Abstract

The utility model discloses an intelligent slope adjuster, including roof and bottom plate, bottom plate both ends each is equipped with a screw lifting mechanism, one side of screw lifting mechanism is equipped with motor base, and the motor is installed on the motor base and is connected with screw lifting mechanism through the shaft coupling, the inside of screw lifting mechanism is equipped with the lead screw, the top of lead screw is hemispherical, the both ends of roof are equipped with the accommodation groove, and the head ball face of lead screw meets the accommodation groove spherical surface. The lifting height of screw lifting mechanism is controlled through the motor, and the error of manual adjustment angle data is reduced through the automatic and intelligent control means, improves the accuracy of angle, guarantees the manufacturing quality of precast beam.

Description

Technical Field

[0001] This utility model relates to the field of precast beam construction technology, specifically to an intelligent slope adjuster. Background Technology

[0002] Precast beams are widely used in the construction of various bridges due to their advantages such as standardization, factory production, and centralized manufacturing. However, during the installation of precast beams, the bridge often has a certain longitudinal slope, while the rubber bearings in contact with the precast beams are in a horizontal state. This creates an angle between the precast beams and the rubber bearings, leading to stress concentration in both the precast beams and the rubber bearings. This causes damage to the precast beams and shear stress on the rubber bearings, significantly reducing their lifespan and posing a potential hazard to the safe operation of the bridge. Traditional slope adjusters rely on manual adjustment, requiring manual judgment to determine if the adjustment is correct. This results in large errors in the angle data and low work efficiency. Utility Model Content

[0003] To address the aforementioned issues, this invention provides an intelligent slope adjuster to solve the problem of large errors in manually adjusted angle data and improve the manufacturing quality of precast beams.

[0004] To achieve the above objectives, the present invention adopts the following technical solution: an intelligent slope adjuster, comprising a top plate and a bottom plate, wherein each end of the bottom plate is provided with a spiral lifting mechanism, and a motor base is provided on one side of the spiral lifting mechanism. The motor is mounted on the motor base and connected to the spiral lifting mechanism through a coupling. The spiral lifting mechanism is provided with a lead screw, the top of which is hemispherical. The top plate is provided with receiving grooves at both ends, and the spherical surface of the lead screw is in contact with the spherical surface of the receiving groove.

[0005] A connecting plate is welded to each side of the top plate, and two support plates are welded to each side of the bottom plate. The connecting plate is placed between the two support plates and connected by bolts.

[0006] The connecting plate has a height adjustment groove along the vertical direction.

[0007] An angle sensor is installed on the top plate.

[0008] The motor is electrically connected to the electronic control system.

[0009] The beneficial effects of this utility model are as follows: Compared with the prior art, this utility model controls the lifting height of the screw lifting mechanism by a motor and is equipped with an inclination sensor to monitor and adjust the angle in real time. The automated and intelligent control means reduce the error of manual adjustment of angle data, improve the accuracy of the angle, and ensure the manufacturing quality of the precast beam. Attached Figure Description

[0010] The present invention will be further described below with reference to the accompanying drawings:

[0011] Figure 1 This is a schematic diagram of the structure of this utility model;

[0012] Figure 2 This is a partial structural diagram of the present invention. Figure 1 ;

[0013] Figure 3 This is a partial structural diagram of the present invention. Figure 2 ;

[0014] Figure 4 This is a schematic diagram of the spiral lifting mechanism of this utility model;

[0015] In the diagram: 1. Top plate; 101. Receiving groove; 2. Bottom plate; 3. Screw lifting mechanism; 301. Lead screw; 4. Motor base; 5. Motor; 6. Coupling; 7. Connecting plate; 701. Height adjustment groove; 8. Support plate; 9. Tilt sensor. Detailed Implementation

[0016] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, and not all embodiments.

[0017] The technical solution of this utility model will be described in detail below with specific embodiments. The following specific embodiments can be selected to be combined or substituted with each other according to the actual situation, and the same or similar concepts or processes may not be described again in some embodiments.

[0018] Example 1

[0019] like Figures 1 to 4 As shown, this utility model provides an intelligent slope adjuster, including a top plate 1 and a bottom plate 2. A spiral lifting mechanism 3 is provided at each end of the bottom plate 2. A motor base 4 is provided on one side of each spiral lifting mechanism 3. A motor 5 is mounted on the motor base 4 and connected to the spiral lifting mechanism 3 via a coupling 6. A lead screw 301 is provided inside the spiral lifting mechanism 3. The top of the lead screw 301 is hemispherical. Receiving grooves 101 are provided at both ends of the top plate 1, and the spherical surface of the lead screw 301 is in contact with the spherical surface of the receiving groove 101. A connecting plate 7 is welded to each side of the top plate 1, and two support plates 8 are welded to each side of the bottom plate 2. The connecting plate 7 is placed between the two support plates 8 and connected by bolts. A height adjustment groove 701 is formed in the vertical direction on the connecting plate 7. An angle sensor 9 is installed on the top plate 1, and the motor 5 is electrically connected to an electronic control system.

[0020] During operation, the device is first placed on the precast beam platform. The electrical control system controls two motors 5 to work simultaneously, driving the screw lifting mechanism 3 through the coupling 6 to lift the top plate 1 upwards until it is level with the precast beam. Then, the slope is adjusted. Using one side of the top plate 1 as the reference side, the reference side is kept at the same horizontal position as the precast beam. The corresponding angle value to be adjusted is input, and the electrical control system controls the screw lifting mechanism 3 on the movable side of the top plate 1 to rise or fall to adjust the slope. After the angle reaches the expected set value, the tilt sensor 9 sends a signal, and the electrical control system controls the motor 5 to stop rotating, thus ending the slope adjustment.

[0021] The slope is adjusted using a motor and a screw lifting mechanism, and controlled by an electronic control system. This automated and intelligent control reduces errors in manual angle adjustment data, improves angle accuracy, and ensures the manufacturing quality of the precast beams.

[0022] In addition to the preferred embodiments described above, there are other embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection claimed by this utility model.

Claims

1. An intelligent slope adjuster, comprising a top plate (1) and a bottom plate (2), characterized in that, The bottom plate (2) has a spiral lifting mechanism (3) at each end. The spiral lifting mechanism (3) has a motor base (4) on one side. The motor (5) is mounted on the motor base (4) and connected to the spiral lifting mechanism (3) through a coupling (6). The spiral lifting mechanism (3) has a lead screw (301) inside. The top of the lead screw (301) is hemispherical. The top plate (1) has receiving grooves (101) at both ends. The spherical surface of the lead screw (301) is connected to the spherical surface of the receiving groove (101).

2. The intelligent slope adjuster according to claim 1, characterized in that, A connecting plate (7) is welded to each side of the top plate (1), and two support plates (8) are welded to each side of the bottom plate (2). The connecting plate (7) is placed between the two support plates (8) and connected by bolts.

3. The intelligent slope adjuster according to claim 2, characterized in that, The connecting plate (7) has a height adjustment groove (701) in the vertical direction.

4. The intelligent slope adjuster according to claim 1, characterized in that, An angle sensor (9) is installed on the top plate (1).

5. The intelligent slope adjuster according to claim 1, characterized in that, The motor (5) is electrically connected to the electronic control system.

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