Shell button efficient punching and shearing blank taking mold

CN224897679UActive Publication Date: 2026-10-27JIANGXI JINGYUAN PEARL & SHELLFISH CO LTD
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Patent Information

Application Number
CN202522302838.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-10-30
Publication Date
2026-10-27
Estimated Expiration
2035-10-30

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Abstract

The utility model discloses a kind of shell button high-efficiency punching shear blank taking mould, it is related to punching shear blank taking mould technical field, including upper die and lower die installed on rack;The lower die includes first fixed base, first fixed base top is fixedly connected with first installation cylinder, first installation cylinder inside is slidably connected with first sliding block, first sliding block top is fixedly connected with first top bar, first top bar upper end penetrates first installation cylinder top and extends upwards, first top bar outside is fixedly connected with two symmetrical distribution drive sliding block, first installation cylinder top is rotatably connected with positioning sleeve.This kind of shell button high-efficiency punching shear blank taking mould, the cooperation of the helical drive groove of positioning sleeve and drive sliding block, the linear motion of first top bar is converted into the rotary motion of positioning sleeve, in combination with the sawtooth structure of positioning sleeve top, can provide stable antiskid and accurate positioning to shell in cutting process, improves the accuracy and consistency of cutting.
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Description

Technical Field

[0001] This utility model relates to the field of punching and shearing blank extraction mold technology, specifically a high-efficiency punching and shearing blank extraction mold for seashell buttons. Background Technology

[0002] A shell button punching and blanking mold is a type of mold equipment used in the production of shell buttons. Its main function is to punch out button blanks from shell material for subsequent processes such as punching, edge grinding, polishing, and decoration.

[0003] For example, Chinese patent CN213616984U discloses a circular seashell button cutting device, which belongs to the field of button fixing technology. It includes a cutting clamping device, a rotating device, and a dust collection device. The cutting clamping device includes a rotating handle, a cylinder, a rotating bearing, and a clamping block. The clamping block is rotatably connected to the rotating bearing, and the rotating bearing is connected to the cylinder. The cylinder is fixed to the flange of the rotating handle, and a cutting disc is also fixed on the flange. The rotating device includes a motor and a silicone block, which are concentric with the rotating handle. The motor is fixedly connected to the upright plate. The dust collection device is fixedly connected to the middle of the base plate. The dust collection device includes a dust collection disc and a dust collection pipe. By setting the cylinder, the object to be cut can be clamped. By setting the rotating device, the seashell can be cut into a circular shape.

[0004] In existing shell button cutting methods, the smooth surface of the shell makes it easy to slip, which can lead to deviation in the cutting position or insufficient precision. During cutting, uneven force can easily cause the shell to break. Manual operation for blank removal is inefficient and can easily damage the product. Utility Model Content

[0005] The purpose of this invention is to provide a high-efficiency die for cutting and removing shell buttons, in order to solve the problem in the existing shell button cutting process mentioned above, where the smooth surface of the shell makes it easy to slide, resulting in offset cutting position or insufficient precision.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency punching and shearing mold for shell buttons, comprising an upper mold and a lower mold mounted on a frame; The lower mold includes a first fixed base, a first mounting cylinder is fixedly connected to the top of the first fixed base, a first slider is slidably connected inside the first mounting cylinder, a first push rod is fixedly connected to the top of the first slider, the upper end of the first push rod extends upward through the top of the first mounting cylinder, two symmetrically distributed drive sliders are fixedly connected to the outside of the first push rod, a positioning sleeve is rotatably connected to the top of the first mounting cylinder, and two drive grooves with a spiral structure are provided on the outside of the positioning sleeve.

[0007] Preferably, the positioning sleeve is sleeved on the outside of the first top rod, the driving slider is slidably connected to the inside of the driving groove, and the top of the positioning sleeve is provided with a serrated structure.

[0008] Preferably, a first top block is fixedly connected to the bottom of the first mounting cylinder, the first top block and the bottom of the first slider are aligned, a first spring is provided inside the first mounting cylinder, the first spring is sleeved on the outside of the first top block, and the upper end of the first spring abuts against the bottom of the first slider.

[0009] Preferably, the first mounting cylinder has a mounting groove at its top, and the positioning sleeve has a flange on its bottom outer side, with the bottom flange of the positioning sleeve rotatably connected to the inside of the mounting groove.

[0010] Preferably, the upper mold includes a second fixed base, a second mounting cylinder is fixedly connected to one bottom end of the second fixed base, a second slider is slidably connected inside the second mounting cylinder, a second push rod is fixedly connected to the bottom of the second slider, and the lower end of the second push rod extends downward through the bottom of the second fixed base.

[0011] Preferably, a cutting sleeve is rotatably connected to the lower end of the second mounting sleeve. The outer diameter of the cutting sleeve is the same as the inner diameter of the positioning sleeve, and the cutting sleeve and the positioning sleeve are aligned. The bottom of the cutting sleeve is provided with a serrated structure. A gear ring is fixedly connected to the outer side of the upper end of the cutting sleeve. An mounting ring is fixedly connected to the outer side of the top of the cutting sleeve. A motor is fixedly connected to the bottom end of the second fixing seat away from the second mounting sleeve. A drive gear is fixedly connected to the output end of the motor. The drive gear meshes with the gear ring.

[0012] Preferably, a second top block is fixedly connected to the top of the second mounting cylinder, and the second top block and the second slider are aligned. A second spring is provided inside the second mounting cylinder, the second spring is sleeved on the outside of the second top block, and the lower end of the second spring abuts against the top of the second slider.

[0013] Preferably, the lower end of the second mounting cylinder is fixedly connected to a mounting sleeve, and the mounting sleeve is equipped with annularly distributed ball bearings. The ball bearings are double-layered, and the mounting ring is rotatably connected to the inside of the mounting sleeve, with the double-layered ball bearings installed at the upper and lower ends of the mounting ring.

[0014] Preferably, the frame includes a base, a column is fixedly connected to the top of the base, a lower pressure block is slidably connected to one side of the column, the lower mold is installed on the top of the base, and the upper mold is installed on the bottom of the lower pressure block.

[0015] Compared with the prior art, the beneficial effects of this utility model are: This is a high-efficiency die for punching and cutting shell buttons. The spiral drive groove of the positioning sleeve and the drive slider work together to convert the linear motion of the first push rod into the rotational motion of the positioning sleeve. Combined with the serrated structure at the top of the positioning sleeve, it can provide stable anti-slip and precise positioning for the shell during the cutting process, thus improving the accuracy and consistency of the cutting.

[0016] The spring mechanism in the upper and lower molds stores elastic potential energy after compression and automatically releases it after cutting, pushing the ejector rod to reset and ejecting the button blank, thus realizing automated blank removal, improving production efficiency and ease of operation. Attached Figure Description

[0017] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the cross-sectional structure of the first mounting cylinder of this utility model; Figure 3 This is a schematic diagram of the positioning sleeve structure of this utility model; Figure 4 This is a schematic diagram of the cross-sectional structure of the second mounting cylinder of this utility model; Figure 5 This is a schematic diagram of the cutting sleeve structure of this utility model; Figure 6 This is a schematic diagram of the mounting sleeve structure of this utility model.

[0018] In the diagram: 1. First fixed seat; 2. First mounting cylinder; 3. First slider; 4. First push rod; 5. Drive slider; 6. Positioning sleeve; 7. Drive groove; 8. First push block; 9. First spring; 10. Mounting groove; 11. Second fixed seat; 12. Second mounting cylinder; 13. Second slider; 14. Second push rod; 15. Cutting sleeve; 16. Gear ring; 17. Mounting ring; 18. Second push block; 19. Second spring; 20. Mounting sleeve; 21. Ball bearing; 22. Motor; 23. Drive gear; 24. Base; 25. Column; 26. Lower pressure block. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Example 1: Please refer to Figures 1 to 3 The present invention provides the following technical solution: like Figure 1 and Figure 2As shown, a high-efficiency punching and shearing die for shell buttons includes an upper die and a lower die mounted on a frame. The lower die includes a first fixed base 1, a first mounting cylinder 2 fixedly connected to the top of the first fixed base 1, a first slider 3 slidably connected inside the first mounting cylinder 2, a first push rod 4 fixedly connected to the top of the first slider 3, the upper end of the first push rod 4 extending upward through the top of the first mounting cylinder 2, two symmetrically distributed drive sliders 5 fixedly connected to the outside of the first push rod 4, and a positioning sleeve 6 rotatably connected to the top of the first mounting cylinder 2. The positioning sleeve 6 has two drive grooves 7 arranged in a spiral structure on its outside.

[0021] like Figure 2 and Figure 3 As shown, the positioning sleeve 6 is sleeved on the outside of the first top rod 4, and the driving slider 5 is slidably connected to the inside of the driving groove 7. The top of the positioning sleeve 6 is provided with a serrated structure. The bottom of the first mounting cylinder 2 is fixedly connected to the first top block 8, and the bottom of the first top block 8 and the first slider 3 are aligned. The first mounting cylinder 2 is provided with a first spring 9, which is sleeved on the outside of the first top block 8, and the upper end of the first spring 9 abuts against the bottom of the first slider 3. The top of the first mounting cylinder 2 is provided with a mounting groove 10, and the bottom outside of the positioning sleeve 6 is provided with a flange. The bottom flange of the positioning sleeve 6 is rotatably connected to the inside of the mounting groove 10.

[0022] First, the shell is placed on top of the first push rod 4. At this time, the lower pressure block 26 begins to move downward under the external driving force, causing the upper mold to move downward as a whole. The downward pressure of the upper mold, together with the first push rod 4, clamps the shell. The shell is subjected to vertical downward pressure. As the upper mold continues to press down, the shell pushes the first push rod 4 downward. The downward movement of the first push rod 4 causes the first slider 3 to slide axially inside the first mounting cylinder 2. The sliding of the first slider 3 compresses the first spring 9. The first spring 9 is sleeved on the outside of the first push block 8, and the upper end of the first spring 9 abuts against the bottom of the first slider 3. Therefore, the first spring 9 is compressed and stores elastic potential energy.

[0023] As the first push rod 4 slides downward, the drive slider 5, which is fixedly connected to the outside of the first push rod 4, slides inside the drive groove 7 of the positioning sleeve 6. The drive groove 7 is distributed in a spiral structure. The drive slider 5 slides along the spiral trajectory of the drive groove 7, applying a tangential force to the wall of the drive groove 7. Since the positioning sleeve 6 is rotatably connected to the mounting groove 10 at the top of the first mounting cylinder 2 through its bottom flange, the positioning sleeve 6 can rotate around its axis. Therefore, the sliding of the drive slider 5 is converted into the rotational motion of the positioning sleeve 6. As the first push rod 4 continues to move downward, the shell contacts the top of the positioning sleeve 6. The serrated structure at the top of the positioning sleeve 6 engages with the surface of the shell, providing anti-slip and positioning functions. When the upper mold continues to press down and cut the shell, the rotational motion of the positioning sleeve 6 helps the shell remain stable during the cutting process, preventing slippage and ensuring cutting accuracy. After the cutting is completed, the upper mold retracts upward, the first spring 9 releases elastic potential energy, pushes the first slider 3 to slide upward, thereby driving the first push rod 4 to move upward and popping the cut button blank out of the positioning sleeve 6.

[0024] Example 2: Based on Example 1, please refer to... Figures 4 to 6 as well as Figure 1 The following structure was also disclosed: like Figure 4 As shown, the upper mold includes a second fixed base 11, a second mounting cylinder 12 is fixedly connected to one bottom end of the second fixed base 11, a second slider 13 is slidably connected inside the second mounting cylinder 12, a second push rod 14 is fixedly connected to the bottom of the second slider 13, and the lower end of the second push rod 14 extends downward through the bottom of the second fixed base 11.

[0025] like Figure 5 As shown, a cutting sleeve 15 is rotatably connected to the lower end of the second mounting sleeve 12. The outer diameter of the cutting sleeve 15 is the same as the inner diameter of the positioning sleeve 6, and the cutting sleeve 15 and the positioning sleeve 6 are aligned. The bottom of the cutting sleeve 15 is provided with a serrated structure. A gear ring 16 is fixedly connected to the outer side of the upper end of the cutting sleeve 15, and a mounting ring 17 is fixedly connected to the outer side of the top of the cutting sleeve 15. A motor 22 is fixedly connected to the bottom end of the second fixing seat 11 away from the second mounting sleeve 12. A drive gear 23 is fixedly connected to the output end of the motor 22, and the drive gear 23 meshes with the gear ring 16.

[0026] like Figure 5 and Figure 6As shown, a second top block 18 is fixedly connected to the top of the second mounting cylinder 12, and the second top block 18 is aligned with the second slider 13. A second spring 19 is provided inside the second mounting cylinder 12. The second spring 19 is sleeved on the outside of the second top block 18, and the lower end of the second spring 19 abuts against the top of the second slider 13. A mounting sleeve 20 is fixedly connected to the lower end of the second mounting cylinder 12. Annularly distributed ball bearings 21 are installed inside the mounting sleeve 20. The ball bearings 21 are double-layered. A mounting ring 17 is rotatably connected inside the mounting sleeve 20, and the double-layered ball bearings 21 are installed at the upper and lower ends of the mounting ring 17.

[0027] like Figure 1 As shown, the frame includes a base 24, a column 25 is fixedly connected to the top of the base 24, a lower pressure block 26 is slidably connected to one side of the column 25, the lower mold is installed on the top of the base 24, and the upper mold is installed on the bottom of the lower pressure block 26.

[0028] When the device is in use, the operator places the shell on top of the first push rod 4. The lower pressure block 26 moves downward, causing the upper mold to descend as a whole. The second push rod 14 of the upper mold first contacts the shell and together with the first push rod 4 forms a clamping mechanism to fix the shell. As the lower pressure block 26 continues to press down, the shell is subjected to pressure, pushing the first push rod 4 to move downward. The first push rod 4 drives the first slider 3 to slide inside the first mounting cylinder 2, compressing the first spring 9. At the same time, it drives the slider 5 to slide in the drive groove 7, driving the positioning sleeve 6 to rotate.

[0029] Simultaneously, the second push rod 14 is subjected to the reaction force of the shell, pushing the second slider 13 to slide upward inside the second mounting cylinder 12. The sliding of the second slider 13 compresses the second spring 19, which is sleeved on the outside of the second push block 18. The lower end of the second spring 19 abuts against the top of the second slider 13, thus compressing the second spring 19 and storing elastic potential energy. The upper mold continues to descend, and the cutting sleeve 15 contacts the shell. The cutting sleeve 15 is rotatably connected to the inside of the mounting sleeve 20 through the mounting ring 17. The mounting sleeve 20 is fixed to the lower end of the second mounting cylinder 12. The mounting sleeve 20 is provided with double-layered ball bearings 21 inside, which support the upper and lower ends of the mounting ring 17, enabling the cutting sleeve 15 to rotate with low friction. The motor 22 starts, and the drive gear 23 rotates. The drive gear 23 meshes with the gear ring 16, which is fixed to the outer side of the upper end of the cutting sleeve 15. Therefore, the cutting sleeve 15 rotates. The bottom of the cutting sleeve 15 is provided with a serrated structure, which cooperates with the serrated structure at the top of the positioning sleeve 6 to perform rotational cutting of the shell.

[0030] During the cutting process, the rotation of the positioning sleeve 6 and the rotation of the cutting sleeve 15 work together to ensure that the shell is stably positioned and accurately cut. The cut button blank falls into the positioning sleeve 6. After the cutting is completed, the lower pressure block 26 moves upward, the upper mold retracts, the second spring 19 releases elastic potential energy, pushes the second slider 13 to slide downward, and drives the second push rod 14 to move downward and separate from the shell. At the same time, the first spring 9 releases elastic potential energy, pushes the first slider 3 to slide upward, and drives the first push rod 4 to move upward, pushing the button blank out of the positioning sleeve 6, thus completing the blank removal process.

[0031] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "connected" or "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0032] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A high-efficiency punching and shearing die for shell buttons, comprising an upper die and a lower die mounted on a frame; Its features are: The lower mold includes a first fixed seat (1), a first mounting cylinder (2) is fixedly connected to the top of the first fixed seat (1), a first slider (3) is slidably connected inside the first mounting cylinder (2), a first push rod (4) is fixedly connected to the top of the first slider (3), the upper end of the first push rod (4) extends upward through the top of the first mounting cylinder (2), two symmetrically distributed drive sliders (5) are fixedly connected to the outside of the first push rod (4), a positioning sleeve (6) is rotatably connected to the top of the first mounting cylinder (2), and two drive grooves (7) with a spiral structure are provided on the outside of the positioning sleeve (6).

2. The high-efficiency punching and shearing die for shell buttons according to claim 1, characterized in that: The positioning sleeve (6) is sleeved on the outside of the first top rod (4), the driving slider (5) is slidably connected to the inside of the driving groove (7), and the top of the positioning sleeve (6) is provided with a serrated structure.

3. The high-efficiency punching and shearing die for shell buttons according to claim 2, characterized in that: The bottom of the first mounting cylinder (2) is fixedly connected to a first top block (8). The bottom of the first top block (8) and the first slider (3) are aligned. The first mounting cylinder (2) is provided with a first spring (9). The first spring (9) is sleeved on the outside of the first top block (8), and the upper end of the first spring (9) abuts against the bottom of the first slider (3).

4. The high-efficiency punching and shearing die for shell buttons according to claim 3, characterized in that: The first mounting cylinder (2) has a mounting groove (10) at the top, and the positioning sleeve (6) has a flange on the outer side of the bottom. The bottom flange of the positioning sleeve (6) is rotatably connected to the inside of the mounting groove (10).

5. The high-efficiency punching and shearing die for shell buttons according to claim 4, characterized in that: The upper mold includes a second fixed seat (11), a second mounting cylinder (12) is fixedly connected to one bottom end of the second fixed seat (11), a second slider (13) is slidably connected inside the second mounting cylinder (12), a second push rod (14) is fixedly connected to the bottom of the second slider (13), and the lower end of the second push rod (14) extends downward through the bottom of the second fixed seat (11).

6. The high-efficiency punching and shearing die for shell buttons according to claim 5, characterized in that: The lower end of the second mounting sleeve (12) is rotatably connected to a cutting sleeve (15). The outer diameter of the cutting sleeve (15) is the same as the inner diameter of the positioning sleeve (6), and the cutting sleeve (15) and the positioning sleeve (6) are aligned. The bottom of the cutting sleeve (15) is provided with a serrated structure. A gear ring (16) is fixedly connected to the outer side of the upper end of the cutting sleeve (15). An mounting ring (17) is fixedly connected to the outer side of the top of the cutting sleeve (15). A motor (22) is fixedly connected to the bottom of the second fixing seat (11) away from the second mounting sleeve (12). A drive gear (23) is fixedly connected to the output end of the motor (22). The drive gear (23) meshes with the gear ring (16).

7. The high-efficiency punching and shearing die for shell buttons according to claim 6, characterized in that: The second mounting cylinder (12) is fixedly connected to the top of the second top block (18), and the second top block (18) is aligned with the second slider (13). The second mounting cylinder (12) is provided with a second spring (19), which is sleeved on the outside of the second top block (18), and the lower end of the second spring (19) abuts against the top of the second slider (13).

8. The high-efficiency punching and shearing die for shell buttons according to claim 7, characterized in that: The lower end of the second mounting cylinder (12) is fixedly connected to a mounting sleeve (20). The mounting sleeve (20) is equipped with annularly distributed ball bearings (21). The ball bearings (21) are double-layered. The mounting ring (17) is rotatably connected to the inside of the mounting sleeve (20), and the double-layered ball bearings (21) are installed at the upper and lower ends of the mounting ring (17).

9. The high-efficiency punching and shearing die for shell buttons according to claim 1, characterized in that: The frame includes a base (24), a column (25) is fixedly connected to the top of the base (24), a lower pressure block (26) is slidably connected to one side of the column (25), the lower mold is installed on the top of the base (24), and the upper mold is installed on the bottom of the lower pressure block (26).

Citation Information

Patent Citations

  • Circular shell button cutting equipment

    CN213616984U