Multi-angle cutting fixing device for ceramic sheet processing
Patent Information
- Application Number
- CN202522200755.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-17
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-17
AI Technical Summary
[0003]目前,市场上常见的陶瓷片切割固定装置多采用机械夹持或真空吸附的方式固定陶瓷片,机械夹持式,通过手动或电动方式调整夹爪位置,夹紧陶瓷片边缘,利用机械力保持其稳定,而真空吸附式,利用真空泵抽取吸附平台与陶瓷片接触面的空气,形成负压,将陶瓷片吸附固定;但是现有技术中的切割固定装置由于大多设计为固定角度安装于切割台上,当加工过程中需要调整陶瓷片的切割角度时,必须手动拆卸陶瓷片后再次调整陶瓷片角度后重新固定,这一过程不仅繁琐耗时,会降低生产效率,且在重新固定时易导致陶瓷片出现定位偏差,从而影响切割精度
本实用新型通过定位组件来对陶瓷片进行定位固定,且角度调节组件中第二电机使主动轮与从动轮的啮合传动,进而带动转盘和其顶部的定位组件转动,能够实现对定位组件上陶瓷片的多角度调节,调节过程中无需拆卸陶瓷片,大大提高了切割角度调整的灵活性和便捷性,同时通过位移组件中第一电机驱动链轮和链条传动,进而可带动活动块、角度调节组件和定位组件位移至指定切割位置,为后续精确切割提供了有力保障。
Smart Images

Figure CN224897683U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of ceramic sheet processing, cutting and fixing, specifically a multi-angle cutting and fixing device for ceramic sheet processing. Background Technology
[0002] The cutting process in ceramic sheet processing is one of the key steps that determines the precision and quality of the product. As an important auxiliary tool in the cutting process, the main function of the cutting and fixing device is to ensure the stability and accuracy of the ceramic sheet during the cutting operation, prevent cutting errors caused by material movement or vibration, and thus improve processing efficiency and finished product quality.
[0003] Currently, most ceramic sheet cutting and fixing devices on the market use mechanical clamping or vacuum adsorption to fix ceramic sheets. Mechanical clamping involves manually or electrically adjusting the position of the clamps to clamp the edge of the ceramic sheet and using mechanical force to maintain its stability. Vacuum adsorption uses a vacuum pump to extract air from the contact surface between the adsorption platform and the ceramic sheet, creating negative pressure to adsorb and fix the ceramic sheet. However, most existing cutting and fixing devices are designed to be installed at a fixed angle on the cutting table. When the cutting angle of the ceramic sheet needs to be adjusted during processing, the ceramic sheet must be manually disassembled, the angle adjusted, and then refixed. This process is not only cumbersome and time-consuming, reducing production efficiency, but also prone to positioning deviations of the ceramic sheet during refixation, thus affecting cutting accuracy.
[0004] In summary, this utility model provides a multi-angle cutting and fixing device for ceramic sheet processing to solve the above-mentioned problems. Utility Model Content
[0005] To solve the above-mentioned technical problems, this utility model provides the following technical solution: A multi-angle cutting and fixing device for ceramic sheet processing includes, A displacement component, an angle adjustment component disposed on top of the displacement component, and a positioning component disposed on top of the angle adjustment component; The displacement assembly includes a base, sprockets movably connected to both sides of the bottom of the base cavity via bearings, a chain drively connected to the surface of the sprockets, a first motor fixedly connected to the top of the base cavity and drively connected to the left sprocket, and a movable block fixedly connected to the surface of the chain. An angle adjustment assembly includes a movable seat, a second motor fixedly connected to the bottom of the inner cavity of the movable seat, a drive wheel driven by the output shaft of the second motor, a driven wheel meshing with one side of the drive wheel and movably connected to the bottom of the inner cavity of the movable seat via a bearing, a shaft fixedly connected to the top of the driven wheel, and a turntable fixedly connected to the top of the shaft.
[0006] Furthermore, this invention also includes a cutting unit for mounting the displacement component. The cutting unit includes a base frame, a cutting table fixedly connected to the top of the base frame, and a cutting component disposed above the cutting table.
[0007] Furthermore, in this utility model, mounting plates are fixedly connected to the front and rear ends of both sides of the base, and bolts are movably connected to the inner cavity of the mounting plates. The mounting plates and the cutting table are connected by bolt threads.
[0008] Furthermore, in this utility model, the positioning component includes a connecting frame fixedly connected to the top of the turntable, an electric push rod fixedly connected to the top of the connecting frame, a pressure plate fixedly connected to the output end of the electric push rod, and a rubber pad fixedly connected to the bottom of the pressure plate and the bottom of the inner cavity of the connecting frame.
[0009] Furthermore, in this utility model, a limiting groove is formed on one side of the inner cavity of the base, a limiting plate is fixedly connected to one side of the movable block, and one end of the limiting plate extends into the inner cavity of the limiting groove and is slidably connected to the inner cavity of the limiting groove.
[0010] Furthermore, in this utility model, the top of the base is provided with a through groove, the top of the movable block penetrates the inner cavity of the through groove and is slidably connected to the inner cavity of the through groove, and the top of the movable block is fixedly connected to the bottom of the movable seat.
[0011] Furthermore, in this utility model, a limiting block is fixedly connected to the bottom of the turntable, an arc-shaped groove is provided on the top of the movable seat, the limiting block is located in the inner cavity of the arc-shaped groove, and is slidably connected to the inner cavity of the arc-shaped groove.
[0012] Beneficial effects: This utility model has the following beneficial effects: This invention uses a positioning component to position and fix the ceramic sheet, and the second motor in the angle adjustment component enables the meshing transmission between the driving wheel and the driven wheel, thereby driving the turntable and the positioning component on its top to rotate. This allows for multi-angle adjustment of the ceramic sheet on the positioning component without disassembling the ceramic sheet during the adjustment process, greatly improving the flexibility and convenience of the cutting angle adjustment. At the same time, the first motor in the displacement component drives the sprocket and chain transmission, thereby moving the movable block, the angle adjustment component, and the positioning component to the designated cutting position, providing a strong guarantee for subsequent precise cutting. Attached Figure Description
[0013] Figure 1 This is a schematic diagram of the structure of this utility model; Figure 2 This is a schematic diagram of the connection structure of the displacement component, angle adjustment component, and positioning component of this utility model. Figure 3This is a cross-sectional view of the base structure of this utility model; Figure 4 This is a schematic diagram of the movable seat and turntable in their separated state according to this utility model; Figure 5 This is a cross-sectional structural diagram of the movable seat of this utility model; Figure 6 This is a schematic diagram of the positioning component structure of this utility model.
[0014] In the picture: 100. Displacement component; 110. Base; 111. Limiting groove; 112. Through groove; 113. Mounting plate; 120. Sprocket; 130. Chain; 140. First motor; 150. Movable block; 151. Limiting plate; 200. Angle adjustment component; 210. Movable seat; 211. Arc groove; 220. Second motor; 230. Drive wheel; 240. Driven wheel; 250. Turntable; 251. Limiting block; 300. Positioning component; 310. Connecting frame; 320. Electric push rod; 330. Pressure plate; 331. Rubber pad; 400. Cutting unit; 410. Base frame; 420. Cutting table; 430. Cutting component. Detailed Implementation
[0015] To better understand the technical content of this utility model, specific embodiments are described below in conjunction with the accompanying drawings. Various aspects of this utility model are described in this disclosure with reference to the accompanying drawings, which illustrate numerous illustrative embodiments. The embodiments of this disclosure are not necessarily defined to include all aspects of this utility model. It should be understood that the various concepts and embodiments described above, as well as those described in more detail below, can be implemented in any of many ways, because the concepts and embodiments disclosed in this utility model are not limited to any particular implementation. Furthermore, some aspects of this utility model can be used alone or in any suitable combination with other aspects disclosed in this utility model.
[0016] Example 1 like Figure 1-6 The image shown is the first embodiment of this utility model. This embodiment provides a multi-angle cutting and fixing device for ceramic sheet processing, including... The displacement component 100, the angle adjustment component 200 disposed on the top of the displacement component 100, and the positioning component 300 disposed on the top of the angle adjustment component 200; The displacement assembly 100 includes a base 110, sprockets 120 movably connected to both sides of the bottom of the inner cavity of the base 110 via bearings, a chain 130 drive-connected to the surface of the sprockets 120, a first motor 140 fixedly connected to the top of the inner cavity of the base 110 and drive-connected to the left sprocket 120, and a movable block 150 fixedly connected to the surface of the chain 130. The angle adjustment assembly 200 includes a movable seat 210, a second motor 220 fixedly connected to the bottom of the inner cavity of the movable seat 210, a drive wheel 230 driven by the output shaft of the second motor 220, a driven wheel 240 meshing with one side of the drive wheel 230 and movably connected to the bottom of the inner cavity of the movable seat 210 via a bearing, a shaft fixedly connected to the top of the driven wheel 240, and a turntable 250 fixedly connected to the top of the shaft.
[0017] like Figure 1-6 As shown, the positioning component 300 can position and fix the ceramic piece, ensuring stability during subsequent cutting. When angle adjustment is required, the second motor 220 in the angle adjustment component 200 can directly drive the meshing transmission between the driving wheel 230 and the driven wheel 240, thereby driving the turntable 250 to rotate. The rotation of the turntable 250 can drive the positioning component 300 on its top to rotate synchronously, thus enabling multi-angle adjustment of the ceramic piece on the positioning component 300. The ceramic piece does not need to be disassembled during the adjustment process, greatly improving the flexibility and convenience of cutting angle adjustment. At the same time, the first motor 140 in the displacement component 100 can drive the sprocket 120 and chain 130 for transmission. During the transmission of the chain 130, the movable block 150 can be moved. During the movement of the movable block 150, the angle adjustment component 200 and the positioning component 300 can be moved synchronously, so that the ceramic piece on the positioning component 300 can accurately reach the designated cutting position, providing a strong guarantee for subsequent precise cutting.
[0018] Example 2 Reference Figure 1 , 2 4 and 6 are the second embodiment of this utility model, which is based on the previous embodiment.
[0019] In this embodiment, a cutting unit 400 for mounting the displacement component 100 is also included. The cutting unit 400 includes a base frame 410, a cutting table 420 fixedly connected to the top of the base frame 410, and a cutting component 430 disposed above the cutting table 420.
[0020] Mounting plates 113 are fixedly connected to the front and rear ends of both sides of the base 110, and bolts are movably connected to the inner cavity of the mounting plates 113. The mounting plates 113 and the cutting table 420 are connected by bolt threads.
[0021] The positioning assembly 300 includes a connecting frame 310 fixedly connected to the top of the turntable 250, an electric push rod 320 fixedly connected to the top of the connecting frame 310, a pressure plate 330 fixedly connected to the output end of the electric push rod 320, and a rubber pad 331 fixedly connected to the bottom of the pressure plate 330 and the bottom of the inner cavity of the connecting frame 310.
[0022] like Figure 1 ,2 As shown in Figures 4 and 6, the cutting unit 400 consists of a base frame 410, a cutting table 420, and a cutting assembly 430. The base frame 410 serves as the supporting foundation for the entire cutting unit 400, providing a stable mounting platform for other components. The cutting table 420 is fixedly connected to the top of the base frame 410 and is used to support the displacement assembly 100 and the ceramic sheet to be processed. The cutting assembly 430 is located above the cutting table 420 and is responsible for cutting the fixed ceramic sheet, thus facilitating the processing of the ceramic sheet through its cutting action. The mounting plate 113 and the cutting table 420 are connected by bolt threads. The bolts connect the mounting plate 113 to the cutting table 420, so that the displacement assembly 100 can be firmly fixed on the cutting unit 400, ensuring the stability of the displacement assembly 100 during operation. This ensures that it can accurately drive the angle adjustment assembly 200 and the positioning assembly 300 for displacement operations, providing a foundation for precise cutting. The positioning assembly 300 includes a connecting frame 310, an electric push rod 320, and... The pressure plate 330 and rubber pad 331, along with the connecting frame 310, provide space for the ceramic sheet. By activating the electric push rod 320, its output end pushes the pressure plate 330 downward. The rubber pad 331 at the bottom of the pressure plate 330 contacts the ceramic sheet. The rubber pad 331 is elastic, which increases the friction between it and the ceramic sheet and also acts as a buffer to prevent the pressure plate 330 from directly damaging the ceramic sheet. The rubber pad 331 at the bottom of the inner cavity of the connecting frame 310 also provides stable support for the ceramic sheet. By pushing the electric push rod 320, the pressure plate 330 firmly fixes the ceramic sheet in the connecting frame 310, preventing the ceramic sheet from shifting during the cutting process and ensuring the accuracy and quality of the cutting.
[0023] Example 3 Reference Figure 2-4 This is the third embodiment of the present invention, which is based on the first two embodiments.
[0024] In this embodiment, a limiting groove 111 is provided on one side of the inner cavity of the base 110, and a limiting plate 151 is fixedly connected to one side of the movable block 150. One end of the limiting plate 151 extends into the inner cavity of the limiting groove 111 and is slidably connected to the inner cavity of the limiting groove 111.
[0025] The top of the base 110 is provided with a through groove 112. The top of the movable block 150 passes through the inner cavity of the through groove 112 and is slidably connected to the inner cavity of the through groove 112. The top of the movable block 150 is fixedly connected to the bottom of the movable seat 210.
[0026] The bottom of the turntable 250 is fixedly connected to a limiting block 251, and the top of the movable seat 210 is provided with an arc-shaped groove 211. The limiting block 251 is located in the inner cavity of the arc-shaped groove 211 and is slidably connected to the inner cavity of the arc-shaped groove 211.
[0027] like Figure 2-4 As shown, the limiting groove 111 and the limiting plate 151 mainly serve as guides and limiters. When the displacement assembly 100 is working, the first motor 140 drives the sprocket 120 to rotate, and the chain 130 drives the movable block 150 to move. The limiting plate 151 slides along the limiting groove 111, which can ensure that the movable block 150 moves according to the predetermined trajectory, preventing the movable block 150 from deviating or shaking during the movement, and ensuring the accuracy and stability of the displacement. The through groove 112 provides space and guidance for the movement of the movable block 150, so that the movable block 150 can transmit the displacement to the movable seat 210, thereby driving the entire angle adjustment assembly 200 and positioning assembly 300 to achieve horizontal displacement. The arc groove 211 and the limiting plate 251 play the role of limiting the rotation range of the turntable 250 and ensuring the smoothness of rotation. When the driving wheel 230 drives the driven wheel 240 and the turntable 250 to rotate, the limiting block 251 slides in the arc groove 211, which can prevent the turntable 250 from rotating excessively, ensure that the turntable 250 rotates within the specified angle range, and make the rotation process more stable, thereby ensuring the accuracy of the ceramic plate angle adjustment.
[0028] In use, firstly, bolts are used to securely install the displacement assembly 100 onto the cutting table 420 via the mounting plates 113 on both sides of the base 110, ensuring overall stability of the device and providing a positioning foundation for subsequent ceramic sheet cutting. Next, the ceramic sheet to be processed is placed in the connecting frame 310 of the positioning assembly 300. The electric push rod 320 is activated, causing the pressure plate 330 to move downwards. Rubber pads 331 are used to firmly press and fix the ceramic sheet, thus achieving positioning. If the cutting angle of the ceramic sheet needs to be adjusted after positioning, the second motor 220 is activated. The second motor 220 drives the drive wheel 230 to rotate. Since the drive wheel 230 meshes with the driven wheel 240, it drives the driven wheel 240 and its top shaft to rotate. The shaft drives the turntable 250 to rotate, which in turn drives the positioning assembly 300 on top. The ceramic sheet rotates synchronously with the positioning component 300, enabling multi-angle adjustment of the ceramic sheet on the positioning component 300. This adjustment process does not require disassembling the ceramic sheet, greatly improving the flexibility and convenience of the cutting angle adjustment. After adjustment, the first motor 140 is activated, driving the left sprocket 120 to rotate. The sprocket 120 is driven by the chain 130, causing the movable block 150 on the surface of the chain 130 to move. During the displacement of the movable block 150, the angle adjustment component 200 and the positioning component 300 on its top are simultaneously displaced, ensuring that the ceramic sheet on the positioning component 300 accurately reaches the designated cutting position, providing a strong guarantee for subsequent precise cutting. Once the position and angle of the ceramic sheet are adjusted, the cutting component 430 of the cutting unit 400 is activated to cut the ceramic sheet, ensuring precise cutting and greatly improving cutting efficiency.
[0029] All standard parts used in this application can be purchased from the market, and can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. The control method is automatic control through a controller. The control circuit of the controller can be implemented by simple programming by those skilled in the art and is common knowledge in the field. Since this application is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail in this application.
[0030] Although the present invention has been disclosed above with reference to preferred embodiments, it is not intended to limit the present invention. Those skilled in the art to which this invention pertains can make various modifications and refinements without departing from the spirit and scope of the present invention. Therefore, the scope of protection of this invention shall be determined by the claims.
Claims
1. A multi-angle cutting and fixing device for ceramic sheet processing, characterized in that: include, The displacement component (100), the angle adjustment component (200) disposed on the top of the displacement component (100), and the positioning component (300) disposed on the top of the angle adjustment component (200). The displacement assembly (100) includes a base (110), sprockets (120) movably connected to both sides of the bottom of the inner cavity of the base (110) via bearings, a chain (130) driveably connected to the surface of the sprockets (120), a first motor (140) fixedly connected to the top of the inner cavity of the base (110) and drively connected to the left sprocket (120), and a movable block (150) fixedly connected to the surface of the chain (130). Angle adjustment assembly (200) includes a movable seat (210), a second motor (220) fixedly connected to the bottom of the inner cavity of the movable seat (210), a drive wheel (230) driven by the output shaft of the second motor (220), a driven wheel (240) meshing with one side of the drive wheel (230) and movably connected to the bottom of the inner cavity of the movable seat (210) via a bearing, a shaft fixedly connected to the top of the driven wheel (240), and a turntable (250) fixedly connected to the top of the shaft.
2. The multi-angle cutting and fixing device for ceramic sheet processing as described in claim 1, characterized in that: It also includes a cutting unit (400) for mounting the displacement assembly (100), the cutting unit (400) including a base frame (410), a cutting table (420) fixedly connected to the top of the base frame (410), and a cutting assembly (430) disposed above the cutting table (420).
3. The multi-angle cutting and fixing device for ceramic sheet processing as described in claim 1, characterized in that: The front and rear ends of both sides of the base (110) are fixedly connected with mounting plates (113), and the inner cavity of the mounting plate (113) is movably connected with bolts. The mounting plate (113) and the cutting table (420) are connected by bolt threads.
4. The multi-angle cutting and fixing device for ceramic sheet processing as described in claim 1, characterized in that: The positioning component (300) includes a connecting frame (310) fixedly connected to the top of the turntable (250), an electric push rod (320) fixedly connected to the top of the connecting frame (310), a pressure plate (330) fixedly connected to the output end of the electric push rod (320), and a rubber pad (331) fixedly connected to the bottom of the pressure plate (330) and the bottom of the inner cavity of the connecting frame (310).
5. The multi-angle cutting and fixing device for ceramic sheet processing as described in claim 1, characterized in that: A limiting groove (111) is provided on one side of the inner cavity of the base (110), and a limiting plate (151) is fixedly connected to one side of the movable block (150). One end of the limiting plate (151) extends into the inner cavity of the limiting groove (111) and is slidably connected to the inner cavity of the limiting groove (111).
6. The multi-angle cutting and fixing device for ceramic sheet processing as described in claim 1, characterized in that: The top of the base (110) is provided with a through groove (112), the top of the movable block (150) passes through the inner cavity of the through groove (112) and is slidably connected with the inner cavity of the through groove (112), and the top of the movable block (150) is fixedly connected to the bottom of the movable seat (210).
7. The multi-angle cutting and fixing device for ceramic sheet processing as described in claim 1, characterized in that: The bottom of the turntable (250) is fixedly connected to a limiting block (251), and the top of the movable seat (210) is provided with an arc-shaped groove (211). The limiting block (251) is located in the inner cavity of the arc-shaped groove (211) and is slidably connected to the inner cavity of the arc-shaped groove (211).