Automatic powder feeding mechanism of cable sheath production device
Patent Information
- Application Number
- CN202522108597.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-30
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-09-30
AI Technical Summary
[0003]现有对粉料进行配比混合时,大多需要人工对不同的粉料进行称重,称重后将各种粉料投入到混合器中进行混合搅拌,因此操作十分不便,降低了粉料的混合效率,同时还增加了人工成本
本实用新型吸料泵、接料箱、封堵机构、压力传感器和电控柜配合实现了对不同粉料进行自动配比上料的目的,增加了粉料的混合效率,同时减少了企业人工成本的投入。
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Figure CN224897716U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable sheath production technology, and in particular to the powder feeding mechanism of a cable sheath production device. Background Technology
[0002] Cable sheaths are used to resist external forces (squeezing, friction, impact) and environmental influences (ultraviolet radiation, humidity, chemical corrosion), thus extending the service life of cables. The production process of cable sheaths requires the use of various powders (talc, PVC powder, carbon black, etc.), which need to be mixed in specific proportions.
[0003] Currently, when mixing powders, it is mostly necessary to manually weigh different powders and then put them into a mixer for mixing. This is very inconvenient, reduces the mixing efficiency of powders, and increases labor costs. Utility Model Content
[0004] This utility model aims to solve at least one problem existing in the prior art. Therefore, the purpose of this utility model is to provide an automatic powder feeding mechanism for a cable sheath production device.
[0005] To achieve the above objectives, this utility model proposes: An automatic powder feeding mechanism for a cable sheath production apparatus includes: Multiple storage bins, each equipped with a pressure sensor; A feed hopper, which is mounted on the mixer; A suction pump, which is mounted on the mixer and whose outlet is connected to the feed hopper via a pipe; The receiving box has a hollow structure and is equipped with a discharge pipe and multiple inlet pipes. The discharge pipe is connected to the inlet of the suction pump through a pipe, and the inlet pipe is connected to the storage tank through a pipe. Multiple sealing mechanisms, each including a drive device and a sealing plate, wherein the drive device is mounted on a receiving box, and the output shaft of the drive device passes through the receiving box and is connected to the sealing plate located inside the receiving box; An electrical control cabinet is provided, which contains a PLC module. The pressure sensor, suction pump, and drive device are all electrically connected to the PLC module.
[0006] Preferably, the feed pipe has an abutment step at one end in the receiving box.
[0007] Preferably, the receiving box is provided with a transparent observation window.
[0008] As a preferred option, each of the storage bins is equipped with a feeding port.
[0009] Preferably, the electrical control cabinet is equipped with a touch screen, which is electrically connected to the PLC module.
[0010] Preferably, the driving device is one of an electric push rod, a pneumatic cylinder, and a hydraulic cylinder.
[0011] Preferably, the device also includes a support frame, on which the receiving box is mounted via a connecting component.
[0012] The beneficial effects of this utility model are: This utility model, with its suction pump, receiving box, sealing mechanism, pressure sensor, and electrical control cabinet working together, achieves the purpose of automatically proportioning and feeding different powders, increasing the mixing efficiency of powders while reducing the company's labor costs.
[0013] The features and advantages of this utility model will be described in detail through embodiments in conjunction with the accompanying drawings. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the material receiving box and sealing mechanism of this utility model; Figure 3 This is the first working state of the sealing mechanism of this utility model; Figure 4 This is the second working state of the sealing mechanism of this utility model.
[0015] In the diagram: 1. Storage tank, 11. Feeding port, 2. Feed hopper, 3. Suction pump, 4. Receiving box, 41. Discharge pipe, 42. Feed pipe, 421. Contact step, 43. Transparent observation window, 5. Drive device, 6. Sealing plate, 7. Electrical control cabinet, 71. Touch screen, 8. Support, 9. Mixer. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0017] Exemplary embodiments will now be described in detail, examples of which are illustrated in the accompanying drawings. When the following description relates to the drawings, unless otherwise indicated, the same numerals in different drawings denote the same or similar elements. The embodiments described in the following exemplary embodiments do not represent all embodiments consistent with this application. Rather, they are merely examples of apparatuses consistent with some aspects of this application as detailed in the appended claims.
[0018] The terminology used in this application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. Unless otherwise defined, the technical or scientific terms used in this application should be understood in their ordinary sense by one of ordinary skill in the art to which this utility model pertains. The words “a” or “one” and similar terms used in this application specification and claims do not indicate a limitation of quantity, but rather indicate the presence of at least one. “A plurality” includes two, equivalent to at least two. The words “comprising” or “including” and similar terms mean that the element or object preceding “comprising” or “including” covers the element or object listed following “comprising” or “including” and its equivalents, and does not exclude other elements or objects. The words “connected” or “linked” and similar terms are not limited to physical or mechanical connections and can include electrical connections, whether direct or indirect. The singular forms “a,” “the,” and “the” used in this application specification and appended claims are also intended to include the plural forms, unless the context clearly indicates otherwise. It should also be understood that the term “and / or” as used herein refers to and includes any or all possible combinations of one or more associated listed items.
[0019] like Figure 1-4 As shown, an automatic powder feeding mechanism for a cable sheath production device includes multiple storage bins 1, a feed hopper 2, a suction pump 3, a receiving box 4, multiple sealing mechanisms, and an electrical control cabinet 7. Specifically, each storage bin 1 is equipped with a pressure sensor (not shown in the figure) at its bottom. The pressure sensor can detect the weight of the powder in the storage bin 1. The feed hopper 2 is fixedly installed on a mixer 9. The suction pump 3 is fixedly installed on the mixer 9, and its outlet is connected to the feed hopper 2 through a pipe. The receiving box 4 has a hollow structure. One discharge pipe 41 and two feed pipes 42 are provided at the upper end of the receiving box 4. Both the discharge pipe 41 and the feed pipes 42 are connected to the receiving box 4. The discharge pipe 41 is connected to the inlet of the suction pump 3 through a pipe. The feed pipe 42 is connected to the storage tank 1 through a pipe. Each sealing mechanism includes a drive device 5 and a sealing plate 6. The drive device 5 is installed on the receiving box 4. The output shaft of the drive device 5 passes into the receiving box 4 and is connected to the sealing plate 6 located in the receiving box 4. The drive device 5 can drive the sealing plate 6 to move in the receiving box 4 to seal or unseal the feed pipe 42. The electrical control cabinet 7 is equipped with a PLC module. The pressure sensor detects the amount of material stored in the storage tank 1. The PLC module analyzes and receives the pressure sensor signal and controls the suction pump 3 to stop through preset logic.
[0020] In this embodiment, there are two storage tanks 1, so there are also two sealing mechanisms and two feed pipes 42. In other words, this application can automatically proportion and feed two different powders. Of course, storage tanks 1, sealing mechanisms and feed pipes 42 can be added according to the actual production situation.
[0021] In this embodiment, the feed pipe 42 is provided with an abutting step 421 at one end in the receiving box 4. The abutting step 421 is used in conjunction with the sealing plate 6. When the output shaft of the drive device 5 extends to its limit, the sealing plate 6 will abut against the abutting step, thereby sealing the feed pipe 42.
[0022] In this embodiment, a transparent observation window 43 is provided on the receiving box 4. The transparent observation window 43 is made of acrylic and fixed on the receiving box 4, so that the operator can easily observe the internal condition of the receiving box 4.
[0023] In this embodiment, each storage bin 1 is provided with a feeding port 11, through which operators can add materials to the storage bin 1.
[0024] In this embodiment, the electrical control cabinet 7 is equipped with a touch screen 71, which is electrically connected to the PLC module. The pressure sensor, the suction pump 3, and the drive device 5 are all electrically connected to the PLC module. The circuit connection adopts the conventional connection method in the prior art, so it will not be described in detail here.
[0025] In this embodiment, the driving device 5 is one of an electric push rod, a pneumatic cylinder, and a hydraulic cylinder, preferably a pneumatic cylinder.
[0026] In this embodiment, a bracket 8 is also included, and the receiving box 4 is mounted on the bracket 8 via a connecting component. Specifically, the connecting component is a bolt, that is, the receiving box 4 is fixedly mounted on the bracket 8 by bolts.
[0027] This utility model relates to an automatic powder feeding mechanism for a cable sheath production device. Its working principle is described in conjunction with the accompanying drawings: The operator can input the desired powder weight via touchscreen 71, for example, the desired weight of powder in left storage bin 1 is 100kg and the desired weight of powder in right storage bin 1 is 300kg. After input, the automatic powder feeding mechanism is activated, and the right drive device 5 drives the sealing plate 6 to block the right feed port. At this time, the left feed pipe 42 and the right feed pipe 42 open, and the suction pump 3 works to suck out the powder from left storage bin 1. The powder in left storage bin 1 first passes through the pipe, left feed pipe 42, receiving box 4, discharge pipe 41, pipe, suction pump 3, and finally enters the feed hopper 2; when the left storage bin... When the weight of the powder in bucket 1 decreases by 100kg, the left drive device 5 drives the sealing plate 6 to block the left feed port, and the right drive device 5 drives the sealing plate 6 to move away from the right feed pipe 42. The left feed pipe 42 is closed and the right feed pipe 42 is opened. The suction pump 3 works to suck out the powder in the right storage bucket 1. The powder in the right storage bucket 1 first passes through the pipe, the right feed pipe 42, the receiving box 4, the discharge pipe 41, the pipe, the suction pump 3, and the pipe, and finally enters the feed hopper 2. When the weight of the powder in the right storage bucket 1 decreases by 300kg, the suction pump 3 stops working, completing the powder proportioning and automatic feeding.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An automatic powder feeding mechanism for a cable sheath production device, characterized in that, include: Multiple storage bins, each equipped with a pressure sensor; A feed hopper, which is mounted on the mixer; A suction pump, which is mounted on the mixer and whose outlet is connected to the feed hopper via a pipe; The receiving box has a hollow structure and is equipped with a discharge pipe and multiple inlet pipes. The discharge pipe is connected to the inlet of the suction pump through a pipe, and the inlet pipe is connected to the storage tank through a pipe. Multiple sealing mechanisms, each including a drive device and a sealing plate, wherein the drive device is mounted on a receiving box, and the output shaft of the drive device passes through the receiving box and is connected to the sealing plate located inside the receiving box; An electrical control cabinet is provided, which contains a PLC module. The pressure sensor, suction pump, and drive device are all electrically connected to the PLC module.
2. The automatic powder feeding mechanism of the cable sheath production device according to claim 1, characterized in that, The feed pipe has an abutment step at one end in the receiving box.
3. The automatic powder feeding mechanism of the cable sheath production device according to claim 1, characterized in that, The receiving box is equipped with a transparent observation window.
4. The automatic powder feeding mechanism of the cable sheath production device according to claim 1, characterized in that, Each of the storage bins is equipped with a feeding port.
5. The automatic powder feeding mechanism of the cable sheath production device according to claim 1, characterized in that, The electrical control cabinet is equipped with a touch screen, which is electrically connected to the PLC module.
6. The automatic powder feeding mechanism of the cable sheath production device according to claim 1, characterized in that, The driving device is one of an electric push rod, a pneumatic cylinder, and a hydraulic cylinder.
7. The automatic powder feeding mechanism of the cable sheath production apparatus according to any one of claims 1-6, characterized in that, It also includes a bracket, on which the receiving box is mounted via a connecting component.