A production device for mixing and producing silicone rubber

CN224897731UActive Publication Date: 2026-10-27ZHENGZHOU GEWU NEW MATERIAL TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202522552288.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-01
Publication Date
2026-10-27
Estimated Expiration
2035-12-01

AI Technical Summary

Technical Problem

[0003]在硅橡胶的混炼生产过程中,同样需要用到反应釜,加工过程中,需要将原料或者配料放入反应釜中进行反应,但是目前现有的一些反应釜,在使用后,由于混炼胶的粘度较高,导致混炼胶容易粘合在反应釜的内壁,从而难以清理,如果这些混炼胶长时间残留在反应釜的内壁上,不仅缩小反应釜的内部空间,同时还会影响反应釜的正常使用,因此,我们提供一种硅橡胶混炼生产设备

Benefits of technology

启动第二伺服电机,第二伺服电机直接带动第二转轴转动,第二转轴通过第一齿轮和第二齿轮带动轴套转动,轴套带动丝杆上下移动,丝杆通过第一转轴带动第一刮板和第二刮板整体上下移动,从而通过第一刮板对反应釜主体内壁上方位置的残留胶进行刮除清理,启动第一伺服电机,第一伺服电机直接带动滑杆转动,滑杆带动第一转轴转动,从而通过第一转轴带动第一刮板和第二刮板转动,从而通过第二刮板对反应釜主体内壁下方位置的残留胶进行刮除清理,第二伺服电机启动,带动第一刮板和第二刮板上下移动的过程中,也可以启动第一伺服电机,使得第一刮板整体上下移动的同时也能够转动,从而提升第一刮板对残留胶的刮除效果。

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Abstract

The utility model discloses a kind of silicon rubber mixing production equipment, including reaction kettle main body, the inside sliding connection of reaction kettle main body has first scraper, the bottom of first scraper is fixedly connected with second scraper, and the top of first scraper is fixedly connected with first rotating shaft.Belong to the technical field of silicon rubber.The silicon rubber mixing production equipment, start second servo motor, second servo motor directly drives second rotating shaft to rotate, second rotating shaft is rotated by first gear and second gear and drives shaft sleeve, shaft sleeve drives screw rod to move up and down, and screw rod drives first scraper and second scraper to move up and down as a whole by first rotating shaft, so as to be scraped and cleaned by first scraper to the residual glue of the position above the inner wall of reaction kettle main body, in the process of first scraper and second scraper moving up and down, first servo motor can be started, so that first scraper can also rotate while moving up and down as a whole, to improve the scraping effect of first scraper to residual glue.
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Description

Technical Field

[0001] This utility model relates to the field of silicone rubber technology, and more specifically, to a silicone rubber compounding production equipment. Background Technology

[0002] Silicone rubber is a type of rubber whose main chain consists of alternating silicon and oxygen atoms, with two organic groups typically attached to each silicon atom. Ordinary silicone rubber is mainly composed of siloxane chains containing methyl groups and a small amount of vinyl groups. The introduction of phenyl groups can improve the high and low temperature resistance of silicone rubber, while the introduction of trifluoropropyl and cyano groups can improve its temperature and oil resistance. Silicone rubber has good low-temperature resistance, generally still functioning at -55°C. Reactors are widely used in petroleum, chemical, rubber compounding, pesticide, dye, pharmaceutical, and food industries as pressure vessels to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization, and condensation. Reactors are also used in the production of rubber compounds.

[0003] In the compounding production process of silicone rubber, a reaction vessel is also required. During the processing, raw materials or ingredients need to be put into the reaction vessel for reaction. However, in some existing reaction vessels, due to the high viscosity of the compounded rubber, it is easy for the compounded rubber to stick to the inner wall of the reaction vessel after use, making it difficult to clean. If this compounded rubber remains on the inner wall of the reaction vessel for a long time, it will not only reduce the internal space of the reaction vessel, but also affect the normal use of the reaction vessel. Therefore, we provide a silicone rubber compounding production equipment. Utility Model Content

[0004] The purpose of this utility model is to provide a silicone rubber compounding production equipment to solve the problems mentioned in the background art above: Currently, some existing reactors have rubber compound that is highly viscous and tends to stick to the inner wall after use, making it difficult to clean. If this rubber compound remains on the inner wall of the reactor for a long time, it will not only reduce the internal space of the reactor, but also affect its normal use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: A silicone rubber compounding production device includes a reactor body. A first scraper is slidably connected inside the reactor body. A second scraper is fixedly connected to the bottom of the first scraper. A first rotating shaft is fixedly connected to the top of the first scraper. A lead screw is sleeved on the outside of the first rotating shaft, and the first rotating shaft and the lead screw are rotatably connected. The lead screw vertically penetrates the reactor body and extends to the outside of the reactor body. The lead screw is slidably connected to the reactor body. The first scraper has an annular structure and is used to scrape off residual rubber on the upper part of the reactor body. The second scraper is inclined and used to scrape off the lower part of the reactor body. The residual adhesive at the location, the lead screw is fitted with a bushing on the outside, the bushing is rotatably connected to the reactor body, the lead screw is threadedly connected to the bushing, the lead screw has a limit groove inside, the limit groove is slidably connected to a limit block, there are a total of two sets of limit grooves and limit blocks, symmetrically distributed on both sides of the lead screw, the limit groove and limit block limit the lead screw so that the lead screw can only move up and down linearly and will not rotate, when the bushing rotates, the bushing can drive the lead screw to move up and down, the limit block is fixedly connected to the reactor body, the top of the reactor body is provided with a transmission mechanism.

[0006] Preferably, the transmission mechanism includes a mounting plate, which is fixedly connected to the reactor body. A second rotating shaft is rotatably connected between the mounting plate and the reactor body. A first gear is sleeved on the outer side of the second rotating shaft near the reactor body. The first gear is fixedly connected to the second rotating shaft. A second gear is sleeved on the outer side of the bushing, which is fixedly connected to the bushing. The second gear meshes with the first gear, and the second rotating shaft can drive the bushing to rotate through the first gear and the second gear.

[0007] Preferably, the first rotating shaft has a groove inside, and a sliding rod is slidably connected inside the groove. The sliding rod is rotatably connected to the mounting plate. Both the groove and the sliding rod have square cross-sections. The outer side wall of the sliding rod fits against the inner side wall of the groove. The first rotating shaft is sleeved on the outside of the sliding rod and can move up and down outside the sliding rod. Since both the groove and the sliding rod have square cross-sections, the first rotating shaft can be driven to rotate when the sliding rod rotates.

[0008] Preferably, a first servo motor is fixedly connected to the top of the mounting plate and above the slide rod. The output shaft of the first servo motor vertically penetrates the mounting plate and extends into the interior of the mounting plate. The output shaft of the first servo motor is rotatably connected to the mounting plate. The output end of the first servo motor is fixedly connected to the slide rod. The first servo motor directly drives the slide rod to rotate. The slide rod, in conjunction with the slide groove, drives the first rotating shaft to rotate. The first rotating shaft drives the first scraper and the second scraper to rotate.

[0009] Preferably, a second servo motor is fixedly connected to the top of the mounting plate and above the second rotating shaft. The output shaft of the second servo motor vertically penetrates the mounting plate and extends into the interior of the mounting plate. The output shaft of the second servo motor is rotatably connected to the mounting plate. The output end of the second servo motor is fixedly connected to the second rotating shaft. The second servo motor directly drives the second rotating shaft to rotate. The second rotating shaft drives the bushing to rotate through the first gear and the second gear. The bushing drives the lead screw to move up and down. The lead screw drives the first scraper and the second scraper to move up and down through the first rotating shaft.

[0010] Preferably, the mounting plate is externally fixedly connected to a control panel, and both the first servo motor and the second servo motor are electrically connected to the control panel. The electrical equipment is powered by an external power source and controlled through the control panel.

[0011] Compared with the prior art, the beneficial effects of this utility model are: The second servo motor is started, directly driving the second rotating shaft to rotate. The second rotating shaft drives the bushing to rotate through the first gear and the second gear. The bushing drives the lead screw to move up and down. The lead screw drives the first scraper and the second scraper to move up and down together through the first rotating shaft. Thus, the first scraper scrapes and cleans the residual adhesive on the upper part of the inner wall of the reactor body. The first servo motor is started, directly driving the slide rod to rotate. The slide rod drives the first rotating shaft to rotate. Thus, the first rotating shaft drives the first scraper and the second scraper to rotate. Thus, the second scraper scrapes and cleans the residual adhesive on the lower part of the inner wall of the reactor body. While the second servo motor is started, driving the first scraper and the second scraper to move up and down, the first servo motor can also be started, so that the first scraper can rotate while moving up and down, thereby improving the scraping effect of the first scraper on the residual adhesive. Attached Figure Description

[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model; Figure 2 This is a schematic diagram of the lead screw of this utility model during descent; Figure 3 This is a schematic diagram of the structure of the lead screw of this utility model when it is rising; Figure 4 This is a schematic diagram of the structure of the limiting block of this utility model; Figure 5 This is a cross-sectional schematic diagram of the first rotating shaft of this utility model.

[0013] The following are the labels in the diagram: 1. Reactor body; 2. First scraper; 3. Second scraper; 4. First rotating shaft; 5. Lead screw; 6. Bushing; 7. Limiting groove; 8. Limiting block; 9. Transmission mechanism; 10. Mounting plate; 11. Second rotating shaft; 12. First gear; 13. Second gear; 14. Slide groove; 15. Slide rod; 16. First servo motor; 17. Second servo motor; 18. Control panel. Detailed Implementation

[0014] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0015] Please see Figures 1 to 5 A silicone rubber compounding production device includes a reactor body 1. A first scraper 2 is slidably connected inside the reactor body 1. A second scraper 3 is fixedly connected to the bottom of the first scraper 2. A first rotating shaft 4 is fixedly connected to the top of the first scraper 2. A lead screw 5 is sleeved on the outside of the first rotating shaft 4. The first rotating shaft 4 and the lead screw 5 are rotatably connected. The lead screw 5 vertically penetrates the reactor body 1 and extends to the outside of the reactor body 1. The lead screw 5 is slidably connected to the reactor body 1. The first scraper 2 has an annular structure and is used to scrape off residual rubber above the reactor body 1. The second scraper 3 is inclined and is used to scrape off residual rubber below the reactor body 1. A bushing is sleeved on the outside of the lead screw 5. 6. The bushing 6 is rotatably connected to the reactor body 1, and the lead screw 5 is threadedly connected to the bushing 6. The lead screw 5 has a limiting groove 7 inside, and a limiting block 8 is slidably connected inside the limiting groove 7. There are two sets of limiting grooves 7 and limiting blocks 8, which are symmetrically distributed on both sides of the lead screw 5. The limiting grooves 7 and limiting blocks 8 limit the lead screw 5, so that the lead screw 5 can only move up and down in a straight line and will not rotate. When the bushing 6 rotates, the bushing 6 can drive the lead screw 5 to move up and down. The limiting block 8 is fixedly connected to the reactor body 1. The top of the reactor body 1 is provided with a transmission mechanism 9, which can drive the first scraper 2 and the second scraper 3 to rotate and move up and down.

[0016] Furthermore, the transmission mechanism 9 includes a mounting plate 10, which is fixedly connected to the reactor body 1. A second rotating shaft 11 is rotatably connected between the mounting plate 10 and the reactor body 1. A first gear 12 is sleeved on the outer side of the second rotating shaft 11 near the reactor body 1. The first gear 12 is fixedly connected to the second rotating shaft 11. A second gear 13 is sleeved on the outer side of the bushing 6. The second gear 13 is fixedly connected to the bushing 6 and meshes with the first gear 12. A protective shell (not shown in the attached figure) needs to be installed between the second gear 13 and the first gear 12. The protective shell will not affect the use of the lead screw 5, thereby avoiding corrosion of the gears by possible residual liquids and extending the service life. The mounting plate 10 is an inverted L-shaped structure. The second rotating shaft 11 can drive the bushing 6 to rotate through the first gear 12 and the second gear 13.

[0017] Furthermore, a groove 14 is provided inside the first rotating shaft 4, and a slide rod 15 is slidably connected inside the groove 14. The slide rod 15 is rotatably connected to the mounting plate 10. The cross-sections of the groove 14 and the slide rod 15 are both square structures. The outer side wall of the slide rod 15 fits against the inner side wall of the groove 14. The first rotating shaft 4 is sleeved on the outside of the slide rod 15, and the first rotating shaft 4 can move up and down outside the slide rod 15. Since the cross-sections of the groove 14 and the slide rod 15 are both square structures, the rotation of the slide rod 15 can drive the first rotating shaft 4 to rotate as well, thereby driving the first scraper 2 and the second scraper 3 to rotate through the first rotating shaft 4.

[0018] Furthermore, a first servo motor 16 is fixedly connected to the top of the mounting plate 10 and above the slide rod 15. The output shaft of the first servo motor 16 vertically passes through the mounting plate 10 and extends into the interior of the mounting plate 10. The output shaft of the first servo motor 16 is rotatably connected to the mounting plate 10. The output end of the first servo motor 16 is fixedly connected to the slide rod 15. The first servo motor 16 directly drives the slide rod 15 to rotate. The slide rod 15, in conjunction with the slide groove 14, drives the first rotating shaft 4 to rotate. The first rotating shaft 4 drives the first scraper 2 and the second scraper 3 to rotate, and the second scraper 3 is used to scrape off the residual adhesive at the lower position of the reactor body 1.

[0019] Furthermore, a second servo motor 17 is fixedly connected to the top of the mounting plate 10 and above the second rotating shaft 11. The output shaft of the second servo motor 17 vertically passes through the mounting plate 10 and extends into the interior of the mounting plate 10. The output shaft of the second servo motor 17 is rotatably connected to the mounting plate 10. The output end of the second servo motor 17 is fixedly connected to the second rotating shaft 11. The second servo motor 17 directly drives the second rotating shaft 11 to rotate. The second rotating shaft 11 drives the bushing 6 to rotate through the first gear 12 and the second gear 13. The bushing 6 drives the lead screw 5 to move up and down. The lead screw 5 drives the first scraper 2 and the second scraper 3 to move up and down through the first rotating shaft 4. The first scraper 2 is used to scrape off the residual adhesive above the inner wall of the reactor body 1.

[0020] Furthermore, the mounting plate 10 is externally fixedly connected to a control panel 18. The first servo motor 16 and the second servo motor 17 are both electrically connected to the control panel 18. The electrical equipment is powered by an external power source and controlled by the control panel 18. When the first servo motor 16 is started, it can drive the first scraper 2 and the second scraper 3 to rotate in both directions. When the second servo motor 17 is started, it can drive the first scraper 2 and the second scraper 3 to move up and down.

[0021] The usage steps of this utility model are as follows: When using this silicone rubber mixing production equipment, to clean and scrape the residual adhesive on the inner wall of the reactor body 1, the second servo motor 17 is started through the control panel 18. The second servo motor 17 directly drives the second rotating shaft 11 to rotate. The second rotating shaft 11 drives the bushing 6 to rotate through the first gear 12 and the second gear 13. Because the lead screw 5 is limited by the limiting groove 7 and the limiting block 8, when the bushing 6 rotates, the bushing 6 will drive the lead screw 5 to move up and down. The lead screw 5 drives the first scraper 2 and the second scraper 3 to move up and down as a whole through the first rotating shaft 4. Thus, the first scraper 2 scrapes and cleans the residual adhesive at the upper position of the inner wall of the reactor body 1. Then, the lead screw 5 is controlled to move downward until the second scraper 3... After the second servo motor 17 is turned off and the first servo motor 16 is started, the first servo motor 16 directly drives the slide rod 15 to rotate. Since the cross-section of the slide rod 15 and the slide groove 14 are both square structures, the slide rod 15 can drive the first rotating shaft 4 to rotate through the slide groove 14. In turn, the first rotating shaft 4 drives the first scraper 2 and the second scraper 3 to rotate. Finally, the second scraper 3 is used to scrape and clean the residual glue at the lower part of the inner wall of the reactor body 1. When the second servo motor 17 is started and drives the first scraper 2 and the second scraper 3 to move up and down, the first servo motor 16 can also be started, so that the first scraper 2 can move up and down as a whole and rotate at the same time, thereby improving the scraping effect of the first scraper 2 on the residual glue.

[0022] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely preferred examples and are not intended to limit the utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.

Claims

1. A silicone rubber compounding production equipment, comprising a reaction vessel body (1), characterized in that: The reactor body (1) is internally connected to a first scraper (2), the bottom of the first scraper (2) is fixedly connected to a second scraper (3), the top of the first scraper (2) is fixedly connected to a first rotating shaft (4), a lead screw (5) is sleeved on the outside of the first rotating shaft (4), the first rotating shaft (4) and the lead screw (5) are rotatably connected, the lead screw (5) vertically penetrates the reactor body (1) and extends to the outside of the reactor body (1), the lead screw (5) is slidably connected to the reactor body (1), a bushing (6) is sleeved on the outside of the lead screw (5), the bushing (6) is rotatably connected to the reactor body (1), the lead screw (5) and the bushing (6) are threadedly connected, a limiting groove (7) is opened inside the lead screw (5), a limiting block (8) is slidably connected inside the limiting groove (7), the limiting block (8) is fixedly connected to the reactor body (1), and a transmission mechanism (9) is provided on the top of the reactor body (1).

2. The silicone rubber compounding production equipment according to claim 1, characterized in that: The transmission mechanism (9) includes a mounting plate (10), which is fixedly connected to the reactor body (1). A second rotating shaft (11) is rotatably connected between the mounting plate (10) and the reactor body (1). A first gear (12) is sleeved on the outside of the second rotating shaft (11) near the reactor body (1). The first gear (12) is fixedly connected to the second rotating shaft (11). A second gear (13) is sleeved on the outside of the bushing (6). The second gear (13) is fixedly connected to the bushing (6) and meshes with the first gear (12).

3. The silicone rubber compounding production equipment according to claim 1, characterized in that: The first rotating shaft (4) has a sliding groove (14) inside, and a sliding rod (15) is slidably connected inside the sliding groove (14). The sliding rod (15) is rotatably connected to the mounting plate (10). The cross-section of the sliding groove (14) and the sliding rod (15) are both square structures. The outer side wall of the sliding rod (15) is in contact with the inner side wall of the sliding groove (14).

4. The silicone rubber compounding production equipment according to claim 2, characterized in that: A first servo motor (16) is fixedly connected to the top of the mounting plate (10) and above the slide bar (15). The output shaft of the first servo motor (16) passes vertically through the mounting plate (10) and extends into the interior of the mounting plate (10). The output shaft of the first servo motor (16) is rotatably connected to the mounting plate (10), and the output end of the first servo motor (16) is fixedly connected to the slide bar (15).

5. The silicone rubber compounding production equipment according to claim 4, characterized in that: A second servo motor (17) is fixedly connected to the top of the mounting plate (10) and above the second rotating shaft (11). The output shaft of the second servo motor (17) passes vertically through the mounting plate (10) and extends into the interior of the mounting plate (10). The output shaft of the second servo motor (17) is rotatably connected to the mounting plate (10), and the output end of the second servo motor (17) is fixedly connected to the second rotating shaft (11).

6. The silicone rubber compounding production equipment according to claim 5, characterized in that: The mounting plate (10) is externally fixedly connected to a control panel (18), and the first servo motor (16) and the second servo motor (17) are both electrically connected to the control panel (18).