A new material production recycling device

Abstract

The utility model discloses a recycling device for new material production, include: recycling box, grating frame, the grating frame includes the groove body, support rod no.

Description

Technical Field

[0001] This utility model relates to the field of new material production technology, specifically a recycling device for new material production. Background Technology

[0002] In the field of new materials production, a wide variety of waste materials are generated, including a large amount of bulky or irregularly shaped waste, such as large pieces of composite material scraps, rolled polymer films, plastic parts, and wound new alloy wires. The recycling of these waste materials is of great significance for resource conservation and environmental protection, hence the emergence of related recycling facilities.

[0003] In existing technologies, recycling devices for new material production typically use conveyor belts to transport waste into the device, where sorting pushers are used to sort the waste and direct it to the corresponding sorting outlets, thus achieving the classification and recycling of different types of waste. However, in practical applications, the sorting process of existing recycling devices has significant shortcomings when dealing with waste that is large in volume or irregularly shaped: Specifically, larger waste materials occupy more space on the conveyor belt, and their center of gravity is unstable. When the sorting pusher pushes them, they are prone to tipping or shifting due to deviations in the force points, making it difficult for them to fall accurately into the corresponding sorting outlet. On the other hand, irregularly shaped waste materials, such as curled or tangled waste materials, have uneven contact areas with the conveyor belt. During the pushing process, they may slide relative to the conveyor belt, or their shape may hinder the effective force application of the sorting pusher, causing the sorting pusher to be unable to accurately push them to the target position. This affects the overall working efficiency of the recycling device and restricts the automation process of new material production and recycling. Utility Model Content

[0004] The purpose of this utility model is to provide a recycling device for new material production, so as to solve the problems mentioned in the background art. To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution: This utility model is a recycling device for new material production, comprising: A recycling bin, wherein a door is provided at one end of the outer surface of the recycling bin, and a shearing cavity is provided on one side of the outer surface of the recycling bin; A grid frame is installed above the recycling bin. The grid frame includes a trough, a first support rod, a second support rod, two first rotating shafts, and two second rotating shafts. The trough is located in the middle of the grid frame. The first two rotating shafts are located at both ends of the middle of the inner surface of the trough. The first support rod is rotatably connected between the first two rotating shafts. The second two rotating shafts are located at both ends of the inner surface of the trough. The second support rod is rotatably connected between the second two rotating shafts. The pressure roller assembly is located on one side of the grid frame.

[0005] Furthermore, anti-slip particles are adhered to the outer surfaces of both support rod one and support rod two.

[0006] Furthermore, the pressure roller assembly includes an upper pressure roller and a lower pressure roller, and a support base is welded to the other side of the outer surface of the recycling bin. Both the upper pressure roller and the lower pressure roller are mounted on the support base.

[0007] Furthermore, it also includes a drive groove, which includes a toothed groove, a toothed disc, toothed blocks, a support rod, and a motor. The drive groove is opened at both ends of the outer surface of the grid frame, the toothed groove is opened at the bottom of the inner surface of the drive groove, the toothed disc is set at one end of the second rotating shaft, the motor is set at the outer end of the second rotating shaft, the support rod is fixedly connected to the outer end of the motor, and the toothed blocks are distributed on the outer wall of the toothed disc and mesh with the toothed groove.

[0008] Furthermore, guide grooves are provided at the upper part of both ends of the outer surface of the grid frame, and guide rods are provided at the upper part of the outer surface of the support rod, with the guide rods movably connected inside the guide grooves.

[0009] Furthermore, a hydraulic pump is provided at the top of the shearing chamber, an extension rod is provided at the top of the inner surface of the shearing chamber, a shearing blade is fixedly connected to the bottom of the extension rod, an inclined plate is fixedly connected to one side of the inner surface of the shearing chamber, a conveying trough is provided inside the recycling box, and the lower part of one side of the shearing chamber communicates with the side of the recycling box.

[0010] Furthermore, it also includes two adjusting components, each comprising a groove, a first drive shaft, a second drive shaft, and a sliding rod. The two adjusting components are respectively welded to the upper part of both ends of the outer surface of the support base. The groove is formed inside the adjusting component. The first drive shaft is set at both ends of the lower pressure roller, the second drive shaft is set at both ends of the upper pressure roller, and the sliding rod is set at both ends of the second drive shaft and slidably connected inside the groove.

[0011] Furthermore, a side plate is fixedly connected to one side of the outer surface of the slide rod, and an internal threaded ring is provided at the outer end of the side plate. A threaded rod is threadedly connected to the inner ring of the internal threaded ring, and a handle is fixedly connected to the outer end of the threaded rod.

[0012] Furthermore, both drive shaft one and drive shaft two are equipped with a geared motor at their outer ends.

[0013] This utility model has the following beneficial effects: This invention utilizes a grid frame and a drive groove. The sliding of the slide rod within the groove allows for adjustment of the upper and lower pressure roller positions. This enables flexible adjustment of the pressure roller spacing based on the shape and volume of different waste materials. When the upper and lower pressure rollers rotate in opposite directions, the external anti-slip layer generates pressure and friction, effectively completing pre-processing work such as unrolling curled materials, untangling tangled materials, and flattening protruding or large pieces of material. The spacing between support rod one and support rod two can be precisely adjusted through the cooperation of a servo motor, toothed blocks, toothed grooves, and toothed discs. Combined with the rotation of the support rods driven by the rotating shaft and the tilting guidance of the grid frame, materials can be effectively screened according to recycling needs. Materials of suitable size fall directly into the recycling bin, while larger pieces of material enter the shearing chamber for processing before recycling. This achieves an automated continuous processing flow, significantly shortening the material recycling cycle and substantially improving overall recycling efficiency. Attached Figure Description

[0014] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a schematic diagram of the overall structure of the recycling bin of this utility model.

[0016] Figure 2 This is a schematic diagram of the grid frame of this utility model.

[0017] Figure 3 This is a schematic diagram of the second support rod of this utility model.

[0018] Figure 4 This is a schematic diagram of the adjusting component of this utility model.

[0019] Figure 5 This is a schematic diagram of the upper pressure roller of this utility model.

[0020] Figure 6 This is a side cross-sectional view of the recycling bin of this utility model.

[0021] The attached diagram lists the components represented by each number as follows: 1. Recycling bin; 11. Bin door; 2. Grating frame; 21. Tank body; 22. Support rod one; 23. Support rod two; 24. Anti-slip particles; 25. Rotating shaft one; 26. Rotating shaft two; 27. Lower pressure roller; 28. Upper pressure roller; 29. ​​Support seat; 3. Drive trough; 31. Guide trough; 32. Tooth groove; 33. Tooth disc; 34. Tooth block; 35. Support rod; 36. Motor; 37. Guide rod; 4. Shearing chamber; 41. Hydraulic pump; 42. Extension rod; 43. Shearing blade; 44. Inclined plate; 45. Conveying trough; 5. Adjusting component; 51. Slide chute; 52. Drive shaft one; 53. Drive shaft two; 54. Slide rod; 55. Side plate; 56. Internal threaded ring; 57. Threaded rod; 58. Handle; 6. Gear motor. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] To make the objectives, technical solutions, and advantages of this utility model clearer, the embodiments of this utility model will be described in further detail below with reference to the accompanying drawings.

[0024] Please see Figure 1-3 picture, Figure 6 As shown, this utility model is a recycling device for new material production, comprising: A recycling bin 1 is provided with a door 11 at one end of its outer surface and a shearing cavity 4 on one side of its outer surface. A grid frame 2 is set above the recycling bin 1. The grid frame 2 includes a trough 21, a first support rod 22, a second support rod 23, two first rotating shafts 25, and two second rotating shafts 26. The trough 21 is located in the middle of the grid frame 2. The two first rotating shafts 25 are located at both ends of the middle of the inner surface of the trough 21. The first support rod 22 is rotatably connected between the two first rotating shafts 25. The two second rotating shafts 26 are located at both ends of the inner surface of the trough 21. The second support rod 23 is rotatably connected between the two second rotating shafts 26. The pressure roller assembly is located on one side of the grid frame 2; The pressure roller assembly includes an upper pressure roller 28 and a lower pressure roller 27. A support base 29 is welded to the other side of the outer surface of the recycling box 1. Both the upper pressure roller 28 and the lower pressure roller 27 are mounted on the support base 29. When the upper and lower pressure rollers 27 rotate in opposite directions, the extrusion and friction generated by the external anti-slip layer can effectively complete the pre-processing work of unrolling curled materials, untangling tangled materials, and flattening protruding or large materials. The distance between support rod 1 22 and support rod 23 can effectively screen materials according to recycling needs, so that materials of appropriate size fall directly into recycling box 1, while larger materials enter shearing chamber 4 for processing and then recycling. This realizes an automated continuous processing flow, greatly shortens the material recycling cycle, and significantly improves the overall recycling efficiency.

[0025] The outer surfaces of support rod 1 22 and support rod 23 are both coated with anti-slip particles 24; The new material comes into contact with the anti-slip particles 24 on the surface. As it tilts and moves, the rotating shaft 1 25 and the rotating shaft 26 simultaneously drive the support rod 1 22 and the support rod 23 to rotate, so that materials of the appropriate size fall into the recycling bin 1 for recycling, while larger pieces of material are transferred to the shearing chamber 4 by tilting.

[0026] It also includes a drive groove 3, which includes a toothed groove 32, a toothed disc 33, toothed blocks 34, a support rod 35, and a motor 36. The drive groove 3 is opened at both ends of the outer surface of the grid frame 2, the toothed groove 32 is opened at the bottom of the inner surface of the drive groove 3, the toothed disc 33 is set at one end of the rotating shaft 26, the motor 36 is set at the outer end of the rotating shaft 26, the support rod 35 is fixedly connected to the outer end of the motor 36, and the toothed blocks 34 are distributed on the outer wall of the toothed disc 33 and mesh with the toothed groove 32. The motor 36 operates, and the meshing action between the tooth block 34 and the tooth groove 32 drives the toothed disc 33 to rotate. The distance between the support rod 1 22 and the support rod 23 can be precisely adjusted according to the size required for material recycling.

[0027] Guide grooves 31 are provided at the upper part of both ends of the outer surface of the grid frame 2, and guide rods 37 are provided at the upper part of the outer surface of the support rod 35. The guide rods 37 are movably connected inside the guide grooves 31. The guide rod 37 slides inside the guide groove 31, providing stable support for the gear disk 33 during movement.

[0028] A hydraulic pump 41 is installed at the top of the shearing chamber 4. An extension rod 42 is installed at the top of the inner surface of the shearing chamber 4. A shearing blade 43 is fixedly connected to the bottom of the extension rod 42. An inclined plate 44 is fixedly connected to one side of the inner surface of the shearing chamber 4. A conveying trough 45 is opened in the recycling box 1. The lower part of one side of the shearing chamber 4 is connected to the side of the recycling box 1. Working principle: First, in the material handling stage, when irregularly shaped or large waste materials enter between the upper and lower pressure rollers 27, the reduction motor 6 starts, and its output torque is transmitted to drive shaft 1 52 and drive shaft 2 53 through the transmission system. Drive shaft 2 53 is rigidly connected to the upper pressure roller 28, and drive shaft 1 52 is rigidly connected to the lower pressure roller 27. Driven by the two drive shafts, the corresponding rollers rotate synchronously. Since the upper and lower pressure rollers 27 are both coated with anti-slip layers, the combined pressure and friction of the two rollers can unroll curled plastic parts, untangle tangled plastic parts, and flatten protruding or large plastic parts. Subsequently, the flattened material is transferred through the inclined grid frame 2 to between support rod 1 22 and support rod 23. Support rod 23 is distributed on both sides of support rod 1 22 and operates via servo motor 36. Through the meshing action between toothed blocks 34 and toothed grooves 32, it drives the toothed disc 33 to rotate. The distance between support rod 1 22 and support rod 23 can be precisely adjusted according to the required size of the material to be recycled. Simultaneously, guide rod 37 slides inside guide groove 31, providing stable support for the toothed disc 33 during movement. When the flattened material enters the grid frame 2, it will... As the inclined structure of the grid frame 2 moves downward, the new material comes into contact with the anti-slip particles 24 on the surface, preventing slippage and displacement during movement. With this inclined movement, rotating shaft 1 25 and rotating shaft 26 simultaneously drive supporting rod 1 22 and supporting rod 23 to rotate, further assisting material movement. Materials of a preset size fall into the recycling bin 1 through the gap between supporting rod 1 22 and supporting rod 23 for recycling. Larger pieces of material, unable to pass through the gap, continue to be transferred through the inclined structure to the shearing chamber 4. The hydraulic pump 41 starts operating, converting hydraulic energy into mechanical energy to drive the extension rod 42 to extend. The extension rod 42 is connected to the shearing blade 43 at the bottom. Driven by the extension rod 42, the shearing blade 43 extends synchronously. As the shearing blade 43 extends, it transfers material to the shearing chamber 4. Shearing force is applied to the internal plastic parts, and the sharp edge of the shearing blade 43 is used to cut the plastic parts into sizes that meet the recycling requirements. After being cut, the plastic parts fall onto the inclined plate 44 below the shearing chamber 4. The inclined plate 44 also uses the gravitational force generated by the inclined angle to make the cut plastic parts slide along the inclined plate and be transferred to the conveying trough 45. The conveying trough 45 receives the plastic parts that slide from the inclined plate 44 and further transfers the plastic parts into the interior of the recycling bin 1, completing the entire process of cutting and recycling the plastic parts. Finally, the entire recycling process of the new material waste is completed. Finally, the bin door 11 can be opened to facilitate the removal of the waste inside.

[0029] This step enables efficient and automated processing of new material waste of different shapes and sizes, reducing manual intervention and improving recycling efficiency.

[0030] Please see Figure 1 , Figure 4 , Figure 5 , Figure 6 As shown, this embodiment, based on the above embodiment, further includes: Two adjusting components 5, each including a groove 51, a first drive shaft 52, a second drive shaft 53, and a sliding rod 54, are respectively welded to the upper part of both ends of the outer surface of the support base 29. The groove 51 is opened inside the adjusting component 5. The first drive shaft 52 is set at both ends of the lower pressure roller 27, the second drive shaft 53 is set at both ends of the upper pressure roller 28, and the sliding rod 54 is set at both ends of the second drive shaft 53 and is slidably connected inside the groove 51. By using the slide bar 54 to slide up and down inside the slide groove 51, the relative position between the upper pressure roller 28 and the lower pressure roller 27 can be flexibly adjusted according to actual needs.

[0031] A side plate 55 is fixedly connected to one side of the outer surface of the slide rod 54. An internal threaded ring 56 is provided at the outer end of the side plate 55. A threaded rod 57 is threadedly connected to the inner ring of the internal threaded ring 56. A handle 58 is fixedly connected to the outer end of the threaded rod 57. After the position is adjusted, turn the handle 58 to drive the threaded rod 57 to rotate, so that the end of the threaded rod 57 is tightly clamped to the outside of the adjusting part 5, thereby achieving a stable fixation of the upper pressure roller 28 after adjustment.

[0032] Both drive shaft 1 52 and drive shaft 2 53 are equipped with geared motors 6 at their outer ends, and the drive ends of the two geared motors 6 are connected to drive shaft 1 52 and drive shaft 2 53 respectively via couplings.

[0033] Working principle: The device includes a sliding rod 54 and a sliding groove 51. The sliding rod 54 can slide freely up and down vertically within the sliding groove 51. The upper pressure roller 28 is connected to the sliding rod 54, while the lower pressure roller 27 is fixed in position. The sliding of the sliding rod 54 drives the upper pressure roller 28 to move synchronously, thus flexibly changing the relative distance between the upper and lower pressure rollers 28 and 27 to meet the processing requirements of materials of different thicknesses and sizes. After the upper pressure roller 28 is adjusted to a suitable position according to actual needs, the threaded rod 57 is rotated by turning the handle 58. The threaded rod 57 is threadedly connected to the equipment body. Its rotational motion can be converted into axial linear movement, so that the end of the threaded rod 57 gradually approaches and tightly clamps the outside of the adjusting member 5 associated with the upper pressure roller 28. With the clamping force generated between the end of the threaded rod 57 and the adjusting member 5, the sliding rod 54 can be effectively restricted from sliding in the slide groove 51, thereby achieving a stable fixation of the upper pressure roller 28 after adjustment. This ensures that the relative position between the upper pressure roller 28 and the lower pressure roller 27 remains stable during subsequent material processing, thus guaranteeing the material processing effect of the pressure roller.

[0034] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A recycling device for new material production, characterized in that, include: A recycling bin (1) is provided with a door (11) at one end of the outer surface of the recycling bin (1) and a shearing cavity (4) is provided on one side of the outer surface of the recycling bin (1). A grid frame (2) is set above the recycling bin (1). The grid frame (2) includes a trough (21), a first support rod (22), a second support rod (23), two first rotating shafts (25), and two second rotating shafts (26). The trough (21) is opened in the middle of the grid frame (2). The first two rotating shafts (25) are set at both ends of the middle of the inner surface of the trough (21). The first support rod (22) is rotatably connected between the first two rotating shafts (25). The second two rotating shafts (26) are set at both ends of the inner surface of the trough (21). The second support rod (23) is rotatably connected between the second two rotating shafts (26). The pressure roller assembly is located on one side of the grid frame (2).

2. The recycling device for new material production according to claim 1, characterized in that: The outer surfaces of both support rod one (22) and support rod two (23) are coated with anti-slip particles (24).

3. The recycling device for new material production according to claim 1, characterized in that: The pressure roller assembly includes an upper pressure roller (28) and a lower pressure roller (27). A support base (29) is welded to the other side of the outer surface of the recycling box (1). Both the upper pressure roller (28) and the lower pressure roller (27) are mounted on the support base (29).

4. The recycling device for new material production according to claim 3, characterized in that: It also includes a drive groove (3), which includes a tooth groove (32), a toothed disc (33), a toothed block (34), a support rod (35), and a motor (36). The drive groove (3) is opened at both ends of the outer surface of the grid frame (2), the toothed disc (32) is opened at the bottom of the inner surface of the drive groove (3), the toothed disc (33) is set at one end of the second rotating shaft (26), the motor (36) is set at the outer end of the second rotating shaft (26), the support rod (35) is fixedly connected to the outer end of the motor (36), and the toothed block (34) is distributed on the outer wall of the toothed disc (33) and meshes with the toothed disc (32).

5. A recycling device for new material production according to claim 4, characterized in that: The upper part of both ends of the outer surface of the grid frame (2) is provided with guide grooves (31), and the upper part of the outer surface of the support rod (35) is provided with guide rods (37), which are movably connected inside the guide grooves (31).

6. A recycling device for new material production according to claim 5, characterized in that: A hydraulic pump (41) is provided at the top of the shearing chamber (4), an extension rod (42) is provided at the top of the inner surface of the shearing chamber (4), a shearing blade (43) is fixedly connected to the bottom of the extension rod (42), an inclined plate (44) is fixedly connected to one side of the inner surface of the shearing chamber (4), a conveying groove (45) is provided in the recycling box (1), and the lower part of one side of the shearing chamber (4) is connected to the side of the recycling box (1).

7. A recycling device for new material production according to claim 6, characterized in that: It also includes two adjusting components (5), each of which includes a groove (51), a drive shaft one (52), a drive shaft two (53), and a slide rod (54). The two adjusting components (5) are respectively welded to the upper part of both ends of the outer surface of the support base (29). The groove (51) is opened inside the adjusting component (5). The drive shaft one (52) is set at both ends of the lower pressure roller (27), the drive shaft two (53) is set at both ends of the upper pressure roller (28), and the slide rod (54) is set at both ends of the drive shaft two (53) and is slidably connected inside the groove (51).

8. A recycling device for new material production according to claim 7, characterized in that: A side plate (55) is fixedly connected to one side of the outer surface of the slide rod (54). An internal threaded ring (56) is provided at the outer end of the side plate (55). A threaded rod (57) is threadedly connected to the inner ring of the internal threaded ring (56). A handle (58) is fixedly connected to the outer end of the threaded rod (57).

9. A recycling device for new material production according to claim 8, characterized in that: Both drive shaft one (52) and drive shaft two (53) are equipped with a geared motor (6) at their outer ends.

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