Mulch film pretreatment device
Patent Information
- Application Number
- CN202522308432.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-10-31
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-10-31
AI Technical Summary
[0002]农地膜是一种地面覆盖材料,通常由PE材料制成,属于有回收价值的材料,许多种植业都会大量使用,使用过后的农地膜通常都带有大量泥沙、枝杆、秸秆等异物,大量的农地膜废料堆积无法处理,其中的泥沙还会造成沙尘,污染环境,加上很多种植产业的地区环境偏远且恶劣,要想快速处理掉大量农地膜废料,只能就近燃烧或者掩埋处理
本实用新型中,农膜在滚筒筛内设置的过滤筒内部翻滚后会逐渐落入到右侧的第四皮带输送机,第四皮带输送机上安装了封闭罩壳,农膜在此工序的作用下被运输后再收集,不会被外界环境干扰,内部的粉尘也不会漂浮到空气中,废农膜中杂质的含量会大大减少,通过预处理为后续的清洗和再造粒作出了技术铺垫,在进行实际运行时,由于整线设备都是密闭状态,因此不会出现沙尘飞溢到空气中的情况,避免了污染环境。
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Figure CN224897760U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mulch film pretreatment technology, specifically to a mulch film pretreatment device. Background Technology
[0002] Agricultural mulch film is a ground covering material, usually made of PE material. It is a material with recycling value and is used extensively in many planting industries. After use, agricultural mulch film usually contains a lot of mud, branches, straw and other foreign objects. Large amounts of agricultural mulch film waste cannot be disposed of, and the mud and sand in it can also cause dust and pollute the environment. In addition, many planting areas are located in remote and harsh environments. To quickly dispose of large amounts of agricultural mulch film waste, the only options are to burn or bury it nearby. Utility Model Content
[0003] The purpose of this utility model is to provide a mulch film pretreatment device that can separate sand and dust from agricultural mulch film under harsh working conditions, and can process large amounts of agricultural mulch film waste in a dust-free and environmentally friendly manner, making it easier for subsequent cleaning and regranulation, thus restoring the material value.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a mulch film pretreatment device, comprising a drum screen, a third belt conveyor, and a fourth belt conveyor fixedly installed on a frame. A first belt conveyor is fixedly installed at the left end of the drum screen, and a closed cover is fixedly installed above the drum screen. The fourth belt conveyor is fixedly installed at the top of the closed cover. A dust collection device for treating the sand and dust floating inside the drum screen is provided behind the drum screen.
[0005] To facilitate relocation, as a preferred embodiment of the mulch film pretreatment device of this utility model, the bottom of the first belt conveyor, the frame, and the third belt conveyor are all equipped with movable rollers.
[0006] To facilitate the screening of sand and dust, as a preferred embodiment of the mulch film pretreatment device of this utility model, the drum screen includes a filter cylinder and a feed inlet. The filter cylinder is rotatably installed on the inner side of the drum screen, the feed inlet is located at the left end of the drum screen, and the bottom end of the fourth belt conveyor is installed corresponding to the right end of the drum screen.
[0007] To facilitate further screening of sand and dust, as a preferred embodiment of the mulch film pretreatment device of this utility model, the drum screen is installed at a certain angle with the left side higher than the right side, and the second belt conveyor is arranged parallel to the drum screen.
[0008] To facilitate the discharge of sand and gravel, as a preferred embodiment of the mulch film pretreatment device of this utility model, a second belt conveyor is fixedly installed at the bottom of the drum screen, and one end of the second belt conveyor is installed in a position corresponding to one end of the third belt conveyor.
[0009] To facilitate the removal of sand and dust, in a preferred embodiment of the mulch film pretreatment device of this utility model, multiple dust suction pipes are fixedly installed on the top of the enclosed cover, and a connecting pipe is fixedly installed on the top right end of the dust collection device, with the connecting pipe being fixedly connected to the dust suction pipes.
[0010] To reduce pollution, as a preferred embodiment of the mulch film pretreatment device of this utility model, a fan is fixedly installed at the left end of the dust collection device, and a support frame is provided at the rear of the frame, with the top of the support frame fixedly installed to the bottom of the dust collection device.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows: In this invention, the agricultural film tumbles inside the filter cylinder set in the rotary screen and gradually falls into the fourth belt conveyor on the right. The fourth belt conveyor is equipped with a closed cover. The agricultural film is transported and collected under this process, without being disturbed by the external environment, and the dust inside will not float into the air. The impurity content in the waste agricultural film will be greatly reduced. This pretreatment lays the technical foundation for subsequent cleaning and granulation. During actual operation, since the entire line of equipment is in a closed state, there will be no sand or dust flying into the air, thus avoiding environmental pollution. Attached Figure Description
[0012] Figure 1 This is the front view of the present utility model; Figure 2 This is a top view of the present invention; Figure 3 This is the left view of the present invention.
[0013] In the diagram: 1. First belt conveyor; 2. Rotary drum screen; 3. Second belt conveyor; 4. Third belt conveyor; 5. Dust suction pipe; 6. Dust collection device; 7. Frame; 8. Enclosed cover; 9. Fourth belt conveyor; 10. Filter cylinder; 11. Feed inlet; 12. Fan; 13. Connecting pipe; 14. Support frame; 15. Roller. Detailed Implementation
[0014] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must be set in a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on the present utility model. In addition, in the description of this utility model, "multiple" means two or more, unless otherwise explicitly specified.
[0015] Please see Figures 1 to 3 A mulch film pretreatment device includes a drum screen 2, a third belt conveyor 4, and a fourth belt conveyor 9, all fixedly installed on a frame 7. A first belt conveyor 1 is fixedly installed at the left end of the drum screen 2. A closed cover 8 is fixedly installed above the drum screen 2. The fourth belt conveyor 9 is fixedly installed at the top of the closed cover 8. A dust collection device 6 is provided behind the drum screen 2 to treat the sand and dust floating inside the drum screen 2.
[0016] In this embodiment: by setting up a first belt conveyor 1, a drum screen 2, a closed cover 8, and a dust collection device 6, waste agricultural film is fed into the drum screen 2 by the first belt conveyor 1. The drum screen 2 filters and separates the waste agricultural film. The dust generated during the process is sucked away by the closed cover 8 and collected into the dust collection device 6, thus solving the problem of separating and treating dust in the waste agricultural film. After the agricultural film tumbles inside the drum screen 2, it gradually falls into the fourth belt conveyor 9 on the right side. The agricultural film is transported by the fourth belt conveyor 9 and then collected, so it will not be disturbed by the external environment and the dust inside will not float into the air.
[0017] As a technical optimization of this utility model, the bottom of the first belt conveyor 1, the frame 7, and the third belt conveyor 4 are all equipped with movable rollers 15.
[0018] In this embodiment, the device can be moved freely and flexibly by setting rollers 15, which can adapt to various uneven muddy and sandy conditions and other harsh working conditions.
[0019] As a technical optimization of this utility model, the drum screen 2 includes a filter cylinder 10 and a feed inlet 11. The filter cylinder 10 is rotatably installed on the inner side of the drum screen 2, and the feed inlet 11 is located at the left end of the drum screen 2. The bottom end of the fourth belt conveyor 9 is installed corresponding to the right end of the drum screen 2. The drum screen 2 is installed in a state where the left side is higher than the right side at a certain angle, and the second belt conveyor 3 is set parallel to the drum screen 2.
[0020] In this embodiment: by setting up a filter cylinder 10, a fourth belt conveyor 9, and a second belt conveyor 3, waste agricultural film enters the drum screen 2 via the first belt conveyor 1. Inside the drum screen 2, there is a continuously rotating filter cylinder 10, which separates the sand and dust in the waste agricultural film. The sand and gravel filtered out by the filter cylinder 10 accumulates on the second belt conveyor 3 at the bottom of the drum screen 2, and is then transported to the third belt conveyor 4 on the outside. This completes the separation and discharge of sand and gravel from the waste agricultural film. The inside of the drum screen 2 is a sealed space. Except for the feed inlet 11, all other interfaces are equipped with baffles to prevent sand and dust from flying out of the waste agricultural film. After tumbling inside the drum screen 2, the agricultural film gradually falls into the fourth belt conveyor 9 on the right side. The agricultural film is transported by the fourth belt conveyor 9 and then collected, so it will not be disturbed by the external environment, and the sand and dust inside will not float into the air.
[0021] As a technical optimization of this utility model, a second belt conveyor 3 is fixedly installed at the bottom of the drum screen 2, and one end of the second belt conveyor 3 is installed in a corresponding position to one end of the third belt conveyor 4.
[0022] In this embodiment, by setting up a drum screen 2, a second belt conveyor 3, and a third belt conveyor 4, it is convenient to screen the waste agricultural film through the drum screen 2, separate the screened sand and dust, and facilitate the conveying of the waste film to the third belt conveyor 4 for discharge via the second belt conveyor 3.
[0023] As a technical optimization of this utility model, a plurality of dust suction pipes 5 are fixedly installed on the top of the enclosed cover 8, a connecting pipe 13 is fixedly installed on the top right end of the dust collection device 6, and the connecting pipe 13 is fixedly connected to the dust suction pipes 5; a fan 12 is fixedly installed on the left end of the dust collection device 6, and a support frame 14 is provided at the rear of the frame 7, with the top of the support frame 14 fixedly installed to the bottom of the dust collection device 6.
[0024] In this embodiment: by setting up a closed cover 8, a dust suction pipe 5, a dust collection device 6, and a fan 12, during the process of processing waste agricultural film, sand and dust will float in the air inside the drum screen 2. The dust isolated by the closed cover 8 is sucked away by the dust suction pipe 5, and the dust is sucked into the dust collection device 6 through the connecting pipe 13. This solves the problem of separating and processing sand and dust in waste agricultural film, and it will not be disturbed by the external environment. The dust inside will not float into the air.
[0025] Working principle: First, waste agricultural film enters the drum screen 2 via the first belt conveyor 1. The continuously rotating filter cylinder 10 inside the drum screen 2 separates the sand and dust from the waste agricultural film. The sand and gravel filtered out by the filter cylinder 10 accumulate on the second belt conveyor 3 at the bottom of the drum screen 2, and are then transported to the third belt conveyor 4 for discharge. This process separates and discharges the sand and gravel from the waste agricultural film. After tumbling inside the drum screen 2, the waste agricultural film gradually falls into the fourth belt conveyor 9 on the right side. The agricultural film is then transported and collected by the fourth belt conveyor 9. At this time, the blower 12 is started, and the dust isolated by the enclosed cover 8 is sucked away through the dust suction pipe 5. The dust is then sucked into the dust collection device 6 through the connecting pipe 13. The dust inside will not float into the air and will not be disturbed by the external environment. The dust inside will not float into the air, thus enabling the pretreatment of waste agricultural film.
[0026] All standard parts used in this utility model can be purchased from the market. Irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as riveting and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here. The contents not described in detail in this specification belong to the prior art known to those skilled in the art. All electrical equipment in this utility model is powered by an external power source.
[0027] The above are merely preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A plastic film pretreatment device, comprising a drum screen (2), a third belt conveyor (4), and a fourth belt conveyor (9) fixedly mounted on a frame (7), characterized in that: The first belt conveyor (1) is fixedly installed at the left end of the drum screen (2), and a closed cover (8) is fixedly installed above the drum screen (2). The fourth belt conveyor (9) is fixedly installed at the top of the closed cover (8). A dust collection device (6) is provided behind the drum screen (2) to treat the sand and dust floating inside the drum screen (2).
2. The mulch film pretreatment device according to claim 1, characterized in that: The bottom of the first belt conveyor (1), the frame (7), and the third belt conveyor (4) are all equipped with movable rollers (15).
3. The mulch film pretreatment device according to claim 1, characterized in that: The drum screen (2) includes a filter cylinder (10) and a feed inlet (11). The filter cylinder (10) is rotatably installed on the inner side of the drum screen (2). The feed inlet (11) is located at the left end of the drum screen (2). The bottom end of the fourth belt conveyor (9) is installed corresponding to the right end of the drum screen (2).
4. The mulch film pretreatment device according to claim 1, characterized in that: The drum screen (2) is installed at a certain angle with the left side higher than the right side, and the second belt conveyor (3) is set parallel to the drum screen (2).
5. The mulch film pretreatment device according to claim 1, characterized in that: The bottom of the drum screen (2) is fixedly installed with a second belt conveyor (3), and one end of the second belt conveyor (3) is installed in a position corresponding to one end of the third belt conveyor (4).
6. The mulch film pretreatment device according to claim 1, characterized in that: Multiple suction pipes (5) are fixedly installed on the top of the enclosed cover (8), and a connecting pipe (13) is fixedly installed on the top right end of the dust collection device (6). The connecting pipe (13) is fixedly connected to the suction pipes (5).
7. The mulch film pretreatment device according to claim 1, characterized in that: A fan (12) is fixedly installed on the left end of the dust collection device (6), and a support frame (14) is provided behind the frame (7). The top of the support frame (14) is fixedly installed to the bottom of the dust collection device (6).