A waste recovery device for modified polyethylene film production

Abstract

The utility model relates to the field of recycling, disclose a kind of waste recovery device for modified polyethylene film production, including operation platform, the operation platform top is provided with blade telescopic mechanism and roller lifting mechanism, the blade telescopic mechanism includes blade roller bracket, the blade roller bracket top is fixedly connected with waste crushing box, the waste crushing box outer wall is slidably connected with blade roller lifting plate, the blade roller lifting plate outer wall is rotatably connected with crushing outer shaft, the crushing outer shaft inner wall is rotatably connected with telescopic control rod.In the utility model, by setting blade telescopic mechanism, telescopic control rod can be withdrawn blade when needed, can effectively avoid soft waste winding on blade, prevent from being stuck due to winding too much, ensure that device continues stable operation, while avoiding operator contact sharp blade, substantially reduce the risk of being scratched, improve the security of operation process.

Description

Technical Field

[0001] This utility model relates to the field of recycling, and in particular to a waste recycling device for the production of modified polyethylene film. Background Technology

[0002] This waste recycling device for modified polyethylene film production is mainly used to collect and process waste film scraps, damaged film, etc. generated during the production process. It is widely used in the end of the modified polyethylene film production line and in the quality inspection process. It can reduce the volume of waste materials by cutting and compacting, which facilitates subsequent transportation and reprocessing, reduces raw material waste, and improves the economic efficiency and environmental protection of production.

[0003] To improve the recycling device, existing technologies have optimized the arrangement of the cutting blades, replacing the parallel arrangement with an interlaced arrangement to improve cutting efficiency. At the same time, the tilt angle of the waste conveying channel has been improved, the smoothness of the inner wall of the channel has been adjusted to reduce the resistance of waste conveying, and the sealing structure of the device housing has been strengthened by increasing the thickness of the rubber sealing ring to improve the dustproof effect.

[0004] The main drawback of this recycling device is its insufficient capacity to process soft waste. Because the modified polyethylene film waste is soft, it is easy to get tangled on the blades during the cutting process. As the amount of tangling increases, the blades will be obstructed from rotating, eventually causing the machine to jam. When manually cleaning the waste tangled on the sharp blades, the operators are very likely to be cut by the blades. The lack of an effective protective structure to avoid such risks makes it difficult to guarantee the safety of the operators. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a waste recycling device for modified polyethylene film production, which aims to solve the problem in the prior art that the soft material easily entangles the cutting tools, posing a great safety hazard to workers when cleaning the tools.

[0006] To achieve the above objectives, this utility model adopts the following technical solution: a waste recycling device for modified polyethylene film production, comprising an operating table, the top of which is provided with a blade telescopic mechanism and a roller lifting mechanism. The blade telescopic mechanism includes a blade roller bracket, the top of which is fixedly connected to a waste crushing box. A blade roller lifting plate is slidably connected to the outer wall of the waste crushing box. A crushing outer shaft is rotatably connected to the outer wall of the blade roller lifting plate. A telescopic control rod is rotatably connected to the inner wall of the crushing outer shaft. A gear is fixedly connected to the outer wall of the telescopic control rod. A rack is meshed with the outer wall of the gear. Crushing blades are fixedly connected to the outer wall of the rack.

[0007] As a further description of the above technical solution: The blade telescopic mechanism also includes an electric push rod and a discharge slide, which is located on the outer wall of the blade roller support.

[0008] As a further description of the above technical solution: The roller lifting mechanism includes a motor bracket, the bottom end of which is fixedly connected to the top end of the operating table. A motor slider is slidably connected to the outer wall of the motor bracket. A crusher motor is fixedly connected to the top end of the motor slider. A crushing shaft drive shaft is fixedly connected to the output end of the crusher motor.

[0009] As a further description of the above technical solution: The roller lifting mechanism also includes a screw fixing block. The outer wall of the screw fixing block is fixedly connected to the outer wall of the motor bracket. The inner wall of the screw fixing block is threaded with a fixing screw. The outer wall of the screw fixing block is detachably connected to the motor slider through the fixing screw.

[0010] As a further description of the above technical solution: The roller lifting mechanism also includes a crushing shaft slot, which is located on the outer crushing shaft near the crusher motor. The outer wall of the crushing shaft drive shaft is slidably connected to the inner surface of the crushing shaft slot.

[0011] As a further description of the above technical solution: The roller lifting mechanism also includes a threaded rod motor. The outer wall of the threaded rod motor is fixedly connected to the inner wall of the blade roller bracket. A lifting threaded rod is fixedly connected to the output end of the threaded rod motor. The outer wall of the lifting threaded rod is threadedly connected to the blade roller lifting plate through a threaded sleeve. A lifting guide rod is slidably connected to the inner wall of the blade roller lifting plate. The bottom end of the lifting guide rod is fixedly connected to the blade roller bracket.

[0012] As a further description of the above technical solution: A cleaning conveyor belt is fixedly connected to the top of the operating table.

[0013] As a further description of the above technical solution: A melting and discharging box is fixedly connected to the top of the operating table, and a product collection trough is opened on the top of the operating table. The position of the product collection trough is adapted to the discharge port of the melting and discharging box.

[0014] This utility model has the following beneficial effects: 1. In this utility model, by setting a blade telescopic mechanism, the telescopic control rod can retract the blade when needed, which can effectively prevent soft waste from getting tangled on the blade, prevent mechanical jamming due to excessive tangling, ensure the continuous and stable operation of the device, and at the same time prevent operators from coming into contact with sharp blades, greatly reducing the risk of being cut and improving the safety of the operation process.

[0015] 2. In this utility model, by setting up a roller lifting mechanism, the blades and other components are lifted up, which provides ample space for cleaning and replacement work, allowing operators to more conveniently handle tangled materials or replace blades without having to go deep into the narrow area inside the device. This simplifies the maintenance process, reduces personnel safety risks, shortens downtime for maintenance, and improves the maintenance efficiency and overall service life of the device. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the main structure of a waste recycling device for modified polyethylene film production proposed in this utility model; Figure 2 This is a side view of a waste recycling device for modified polyethylene film production proposed in this utility model. Figure 3 This is a schematic diagram of the lifting state of a waste recycling device for modified polyethylene film production proposed in this utility model; Figure 4 This is a side view of the lifting state of a waste recycling device for modified polyethylene film production proposed in this utility model; Figure 5 This is a partial disassembly diagram of a waste recycling device for modified polyethylene film production proposed in this utility model; Figure 6 This is a schematic diagram of the disassembly structure of a waste recycling device for modified polyethylene film production proposed in this utility model; Figure 7 This is a disassembly diagram of the blade portion of a waste recycling device for modified polyethylene film production proposed in this utility model. Figure 8 This is a schematic diagram showing the blade retraction state of a waste recycling device for modified polyethylene film production proposed in this utility model. Figure 9 This is a detailed schematic diagram of the blade of a waste recycling device for modified polyethylene film production proposed in this utility model.

[0017] Legend: 1. Operating table; 2. Blade telescopic mechanism; 211. Blade roller bracket; 212. Waste crushing box; 213. Blade roller lifting plate; 214. Crushing outer shaft; 215. Telescopic control rod; 216. Gear; 217. Rack; 218. Crushing blade; 219. Discharge chute; 3. Roller lifting mechanism; 311. Motor bracket; 312. Motor slider; 313. Crusher motor; 314. Screw fixing block; 315. Fixing screw; 316. Crushing shaft drive shaft; 317. Crushing shaft slot; 318. Threaded rod motor; 319. Lifting threaded rod; 320. Lifting guide rod; 4. Cleaning conveyor belt; 5. Melting discharge box; 6. Product collection tank. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0019] Reference Figures 1-3 The present invention provides an embodiment of a waste recycling device for modified polyethylene film production. This device achieves waste crushing and processing through a blade telescopic mechanism 2 and a roller lifting mechanism 3. It includes an operating platform 1, which provides the mounting base for each mechanism of the device. The top of the operating platform 1 is equipped with the blade telescopic mechanism 2 and the roller lifting mechanism 3. The blade telescopic mechanism 2 includes a blade roller support 211, which supports a waste crushing box 212 and provides a base for blade telescopic movement. The waste crushing box 212 is fixedly connected to the top of the blade roller support 211, providing a closed space for waste crushing. A blade roller lifting plate 213 is slidably connected to the outer wall of the waste crushing box 212, allowing the blade roller lifting plate 213 to move along the waste... The outer wall of the material crushing box 212 slides to adjust its height. The outer wall of the blade roller lifting plate 213 is rotatably connected to the crushing outer shaft 214. The crushing outer shaft 214 can slide on the outer wall of the blade roller lifting plate 213 to achieve extension and retraction. The inner wall of the crushing outer shaft 214 is rotatably connected to the telescopic control rod 215. The telescopic control rod 215 can rotate on the inner wall of the crushing outer shaft 214 to drive the gear 216. The outer wall of the telescopic control rod 215 is fixedly connected to the gear 216. The gear 216 rotates synchronously with the telescopic control rod 215. The outer wall of the gear 216 is meshed with the rack 217. When the gear 216 rotates, it drives the rack 217 to move linearly. The outer wall of the rack 217 is fixedly connected to the crushing blade 218. The crushing blade 218 moves synchronously with the rack 217 to achieve extension and retraction.

[0020] Reference Figures 7-9The blade extension mechanism 2 also includes a discharge slide 219, which guides the discharged waste material after crushing. The discharge slide 219 is located on the outer wall of the blade roller support 211. The roller lifting mechanism 3 includes a motor support 311, which provides support and a sliding track for the crusher motor 313. The bottom end of the motor support 311 is fixedly connected to the top end of the operating table 1. The fixed connection between the motor support 311 and the operating table 1 ensures structural stability. A motor slider 312 is slidably connected to the outer wall of the motor support 311. The motor slider 312 can slide along the outer wall of the motor support 311 to adjust its height. The top end of the motor slider 312 is fixedly connected to the crusher motor 313. The crusher motor 313 moves synchronously with the motor slider 312. A crushing shaft drive shaft 316 is fixedly connected to the output end of the crusher motor 313. The crushing shaft drive shaft 316 transmits the power of the crusher motor 313 to the crushing components. The roller lifting mechanism 3 also includes a screw fixing block 314. To provide support for the fixing screw 315, the outer wall of the screw fixing block 314 is fixedly connected to the outer wall of the motor bracket 311. The screw fixing block 314 and the motor bracket 311 are fixedly connected to ensure stability. The inner wall of the screw fixing block 314 is threaded with a fixing screw 315. The fixing screw 315 rotates within the screw fixing block 314 through the thread. The outer wall of the screw fixing block 314 is detachably connected to the motor slider 312 through the fixing screw 315. When the fixing screw 315 is screwed in, the position of the motor slider 312 is fixed. When it is screwed out, the position can be adjusted. The roller lifting mechanism 3 also includes a crushing shaft slot 317. The crushing shaft slot 317 is used to connect the crushing shaft drive shaft 316 and the crushing outer shaft 214. The crushing shaft slot 317 is opened at the end of the crushing outer shaft 214 near the crusher motor 313. The outer wall of the crushing shaft drive shaft 316 is slidably connected to the inner surface of the crushing shaft slot 317.

[0021] Reference Figures 4-6The roller lifting mechanism 3 also includes a threaded rod motor 318, which provides rotational power to the lifting threaded rod 319. The outer wall of the threaded rod motor 318 is fixedly connected to the inner wall of the blade roller bracket 211. The threaded rod motor 318 and the blade roller bracket 211 are fixedly connected to provide stable support. The lifting threaded rod 319 is fixedly connected to the output end of the threaded rod motor 318. The lifting threaded rod 319 rotates synchronously with the output end of the threaded rod motor 318. The outer wall of the lifting threaded rod 319 is threadedly connected to the blade roller lifting plate 213 through a threaded sleeve. When the lifting threaded rod 319 rotates, it drives the blade roller lifting plate 213 to rise and fall. A lifting guide rod 320 is slidably connected to the inner wall. The bottom end of the lifting guide rod 320 is fixedly connected to the blade roller bracket 211. The lifting guide rod 320 provides lifting guidance for the blade roller lifting plate 213. A cleaning conveyor belt 4 is fixedly connected to the top of the operating table 1. The cleaning conveyor belt 4 is used to transport and clean waste materials. A melting discharge box 5 is fixedly connected to the top of the operating table 1. The melting discharge box 5 is used to melt and extrude recycled polyethylene materials. A product collection trough 6 is opened at the top of the operating table 1. The product collection trough 6 is used to collect the recycled products. The position of the product collection trough 6 is adapted to the discharge port of the melting discharge box 5 to ensure that the melted materials can fall accurately into the product collection trough 6.

[0022] Working principle: After the operator puts the waste into the waste crushing box 212, he starts the crusher motor 313 and the washing conveyor belt 4. The waste will be crushed and slide through the discharge chute 219 to the top of the washing conveyor belt 4. After washing, it is sent into the melting discharge box 5. After melting and shaping, it is discharged into the product collection tank 6. By rotating the telescopic control rod 215, the telescopic control rod 215 rotates on the inner wall of the crushing outer shaft 214, and the gear 216 fixed on its outer wall rotates along with it. The gear 216 meshes with the rack 217, driving the rack 217 and the crushing blades 218 fixed on it to extend and retract along the crushing outer shaft 214. The blade roller bracket 211 supports the waste crushing box 212. The blade roller lifting plate 213 slides along the outer wall of the waste crushing box 212 to adjust its height. The crushing outer shaft 214 slides on the outer wall of the blade roller lifting plate 213, so that the crushing blades 218 can flexibly adapt to the waste. The crushed waste is discharged through the discharge slide 219 fixed to the operating table 1.

[0023] By starting the threaded rod motor 318, the threaded rod motor 318 drives the lifting threaded rod 319 to rotate. The lifting threaded rod 319 is threadedly connected to the blade roller lifting plate 213, causing the lifting plate to rise and fall along the lifting guide rod 320. The motor slider 312 on the motor bracket 311 can drive the crusher motor 313 to slide and adjust its height. The crushing shaft drive shaft 316 at its output end is inserted into the crushing shaft slot 317 of the crushing outer shaft 214 to transmit power. The fixing screw 315 on the screw fixing block 314 can be tightened to fix the motor slider 312, and unscrewed for easy adjustment, providing ample space for component maintenance.

[0024] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A waste recycling device for modified polyethylene film production, comprising an operating table (1), characterized in that: The top of the operating table (1) is provided with a blade telescopic mechanism (2) and a roller lifting mechanism (3). The blade telescopic mechanism (2) includes a blade roller bracket (211), a waste crushing box (212) is fixedly connected to the top of the blade roller bracket (211), a blade roller lifting plate (213) is slidably connected to the outer wall of the waste crushing box (212), a crushing outer shaft (214) is rotatably connected to the outer wall of the blade roller lifting plate (213), a telescopic control rod (215) is rotatably connected to the inner wall of the crushing outer shaft (214), a gear (216) is fixedly connected to the outer wall of the telescopic control rod (215), a rack (217) is meshed with the outer wall of the gear (216), and a crushing blade (218) is fixedly connected to the outer wall of the rack (217).

2. The waste recycling device for modified polyethylene film production according to claim 1, characterized in that: The blade telescopic mechanism (2) also includes a discharge slide (219), which is located on the outer wall of the blade roller support (211).

3. The waste recycling device for modified polyethylene film production according to claim 1, characterized in that: The roller lifting mechanism (3) includes a motor bracket (311), the bottom end of which is fixedly connected to the top end of the operating table (1), a motor slider (312) is slidably connected to the outer wall of the motor bracket (311), a crusher motor (313) is fixedly connected to the top end of the motor slider (312), and a crushing shaft drive shaft (316) is fixedly connected to the output end of the crusher motor (313).

4. The waste recycling device for modified polyethylene film production according to claim 3, characterized in that: The roller lifting mechanism (3) further includes a screw fixing block (314), the outer wall of the screw fixing block (314) is fixedly connected to the outer wall of the motor bracket (311), the inner wall of the screw fixing block (314) is threaded with a fixing screw (315), and the outer wall of the screw fixing block (314) is detachably connected to the motor slider (312) through the fixing screw (315).

5. The waste recycling device for modified polyethylene film production according to claim 3, characterized in that: The roller lifting mechanism (3) also includes a crushing shaft slot (317), which is located at one end of the crushing outer shaft (214) near the crusher motor (313). The outer wall of the crushing shaft drive shaft (316) is slidably connected to the inner surface of the crushing shaft slot (317).

6. The waste recycling device for modified polyethylene film production according to claim 1, characterized in that: The roller lifting mechanism (3) also includes a threaded rod motor (318). The outer wall of the threaded rod motor (318) is fixedly connected to the inner wall of the blade roller bracket (211). The output end of the threaded rod motor (318) is fixedly connected to a lifting threaded rod (319). The outer wall of the lifting threaded rod (319) is threadedly connected to the blade roller lifting plate (213) through a threaded sleeve. The inner wall of the blade roller lifting plate (213) is slidably connected to a lifting guide rod (320). The bottom end of the lifting guide rod (320) is fixedly connected to the blade roller bracket (211).

7. The waste recycling device for modified polyethylene film production according to claim 1, characterized in that: A cleaning conveyor belt (4) is fixedly connected to the top of the operating table (1).

8. The waste recycling device for modified polyethylene film production according to claim 7, characterized in that: The top of the operating table (1) is fixedly connected to a melting and discharging box (5), and a product collection trough (6) is opened at the top of the operating table (1). The opening position of the product collection trough (6) is adapted to the discharge port of the melting and discharging box (5).

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