A waste material recycling apparatus for nonwoven fabric production
Patent Information
- Application Number
- CN202522570841.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-03
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-03
AI Technical Summary
[0005]为了弥补现有技术的不足,以解决无纺布废料在堆积过程中,可能会产生褶皱,导致在对其进行粉碎过程中,褶皱部分因折叠在一起,造成粉碎颗粒不均匀,粉碎不彻底的问题
1.本实用新型所述的一种无纺布生成用废料回收设备,通过相对设置的螺旋橡胶圈可将褶皱废料平整展开,避免废料重叠导致粉碎辊“咬空”或粉碎后出现大块未碎废料;同时,螺旋橡胶圈材质柔软,不会损伤无纺布纤维,确保粉碎后的废料仍保持良好的再生利用价值,即可解决现有技术中,无纺布废料在堆积过程中,可能会产生褶皱,导致在对其进行粉碎过程中,褶皱部分因折叠在一起,造成粉碎颗粒不均匀,粉碎不彻底的问题。
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Figure CN224897769U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of nonwoven fabric technology, specifically a waste recycling device for nonwoven fabric production. Background Technology
[0002] Nonwoven fabric, also known as non-woven textile, is a fabric made by bonding, fusing, or needle-punching textile fibers or filaments without traditional spinning and weaving processes. It is lightweight, breathable, low-cost, and easily biodegradable, and its functions can be adjusted according to needs. Nonwoven fabric production workshops generate some waste during the production process, which needs to be crushed and recycled. This requires the use of nonwoven fabric waste recycling equipment in the production workshop.
[0003] In existing technologies, non-woven fabric waste may develop wrinkles during the accumulation process. As a result, when the waste is crushed, the wrinkled parts are folded together, causing uneven crushing of particles and incomplete crushing.
[0004] Therefore, this utility model provides a waste recycling device for nonwoven fabric production. Utility Model Content
[0005] In order to overcome the shortcomings of existing technologies and solve the problem that non-woven fabric waste may form wrinkles during the accumulation process, resulting in uneven and incomplete crushing of the crushed particles due to the folded parts being folded together during the crushing process.
[0006] The technical solution adopted by this utility model to solve its technical problem is as follows: A waste recycling device for non-woven fabric production, comprising a casing, a feed hole on the side wall of the casing, a fixed frame fixedly connected to the side wall of the casing, and a recycling mechanism on the casing, the recycling mechanism comprising: The crushing assembly includes a pair of first rotating rods rotatably connected between opposite side walls of the chassis, with the two ends of the first rotating rods passing through both sides of the chassis respectively. A crushing roller is fixedly connected to the first rotating rod, and the crushing roller is located inside the chassis. The chassis is provided with a power assembly that drives the pair of first rotating rods to rotate. The flattening assembly includes a second rotating rod connected to a fixed frame via an adjustment component. A rotating roller is fixedly connected to the second rotating rod, and a pair of spiral rubber rings are fixedly connected to the rotating roller and are arranged opposite to each other. A linkage component that drives the second rotating rod to rotate is provided on the first rotating rod. The air pressure assembly, located at the top of the chassis, is used to push the nonwoven fabric.
[0007] Preferably, the power assembly includes a first gear fixedly connected to one end of the first rotating rod located on the outside of the chassis, a pair of the first gears meshing with each other, a motor fixedly connected to the side wall of the chassis via an L-shaped rod, and the output end of the motor being drivenly connected to one end of the first rotating rod.
[0008] Preferably, the adjustment assembly includes sliding slots opened on both sides of the fixed frame, with sliding blocks slidably connected in the sliding slots, the second rotating rod rotatably connected to a pair of sliding blocks, first fixed blocks fixedly connected to both sides of the fixed frame, an electric push rod fixedly connected to the top of the first fixed block, and a second fixed block fixedly connected to the telescopic end of the electric push rod, the second fixed block being fixedly connected to the side wall of the sliding block.
[0009] Preferably, the linkage assembly includes a pair of first bevel gears fixedly connected to a first rotating rod, a pair of first L-shaped blocks rotatably connected to the first rotating rod, a telescopic rod rotatably connected to the first L-shaped blocks through a first rotating hole, and a second bevel gear fixedly connected to the base end of the telescopic rod, wherein the first bevel gear and the second bevel gear are meshed together.
[0010] Preferably, a pair of second L-shaped blocks are fixedly connected to the second rotating rod, and the second L-shaped blocks are rotatably connected to the telescopic end of the telescopic rod through the second rotating hole. A third bevel gear is fixedly connected to the telescopic end of the telescopic rod, and a fourth bevel gear is fixedly connected to the second rotating rod. The third bevel gear and the fourth bevel gear are meshed together.
[0011] Preferably, the wind pressure assembly includes a fan fixed to the top of the chassis by a pair of support rods, the output end of the fan is connected to a rectangular air nozzle, and inclined plates are fixed to opposite side walls of the chassis.
[0012] The beneficial effects of this utility model are as follows: 1. The waste recycling equipment for non-woven fabric production described in this utility model can flatten the wrinkled waste by using relatively arranged spiral rubber rings, avoiding the waste from overlapping and causing the crushing roller to "bite" or large pieces of uncrushed waste after crushing; at the same time, the spiral rubber rings are made of soft material and will not damage the non-woven fabric fibers, ensuring that the crushed waste still retains good recycling value. This solves the problem in the prior art that non-woven fabric waste may form wrinkles during the accumulation process, resulting in uneven crushing particles and incomplete crushing during the crushing process due to the wrinkled parts being folded together.
[0013] 2. The waste recycling equipment for non-woven fabric production described in this utility model uses a fan and rectangular nozzles in conjunction with an inclined plate to form directional air pressure, which can provide a stable downward thrust for thin non-woven fabric waste, preventing the waste from "floating" or getting stuck between the feed hole and the crushing roller during the conveying process. It can guide the airflow along the conveying direction, further assisting the waste to move forward and reducing the conveying jamming rate. Attached Figure Description
[0014] The present invention will be further described below with reference to the accompanying drawings.
[0015] Figure 1 This is a perspective view of the present invention; Figure 2 This is a schematic diagram of the motor in this utility model; Figure 3 This is a schematic diagram of the crushing roller in this utility model; Figure 4 This is a schematic diagram of the electric actuator in this utility model; In the diagram: 1. Chassis; 2. Feed hole; 3. First rotating rod; 4. Crushing roller; 5. Second rotating rod; 6. Rotating roller; 7. Spiral rubber ring; 8. First gear; 9. Motor; 10. Sliding groove; 11. Sliding block; 12. First fixed block; 13. Electric push rod; 14. Second fixed block; 15. First bevel gear; 16. First L-shaped block; 17. Telescopic rod; 18. Second bevel gear; 19. Second L-shaped block; 20. Third bevel gear; 21. Fourth bevel gear; 22. Fan; 23. Rectangular nozzle; 24. Inclined plate; 25. Fixing frame. Detailed Implementation
[0016] To make the technical means, creative features, objectives and effects of this utility model easier to understand, the present utility model will be further described below in conjunction with specific embodiments.
[0017] like Figures 1 to 4 As shown in the figure, a waste recycling device for nonwoven fabric production according to an embodiment of the present invention includes a chassis 1, which serves as the main frame of the device and has an overall rectangular structure. A feed hole 2 is provided on the side wall of the chassis 1, and a fixing frame 25 is fixedly connected to the side wall of the chassis 1, located below the feed hole 2. The overall structure is "U". A recycling mechanism is provided on the chassis 1, which includes: a crushing component, including a pair of first rotating rods 3 rotatably connected between opposite side walls of the chassis 1, with the two ends of the first rotating rods 3 passing through both sides of the chassis 1 respectively. A crushing roller 4 is fixedly connected to the first rotating rod 3 and is located inside the chassis 1. A power component is provided on the chassis 1 to drive the pair of first rotating rods 3 to rotate; a flattening component, including a second rotating rod 5 connected to the fixing frame 25 through an adjustment component, a rotating roller 6 fixedly connected to the second rotating rod 5, and a pair of spiral rubber rings 7 fixedly connected to the rotating roller 6 and arranged opposite to each other; a linkage component is provided on the first rotating rod 3 to drive the second rotating rod 5 to rotate; and a wind pressure component is provided on the top of the chassis 1 for pushing nonwoven fabric.
[0018] The power assembly includes a first gear 8 fixedly connected to one end of the first rotating rod 3 located on the outside of the housing 1. A pair of first gears 8 are meshed with each other. A motor 9 is fixedly connected to the side wall of the housing 1 via an L-shaped rod. The core power source of the equipment is the servo motor 9. The rotation speed of the first rotating rod 3 can be adjusted by controlling the speed of the motor 9, thereby controlling the crushing efficiency of the crushing roller 4 and the flattening speed of the flattening assembly. The output end of the motor 9 is driven and connected to one end of the first rotating rod 3.
[0019] The adjustment assembly includes sliding slots 10 on both sides of the fixed frame 25, with sliding blocks 11 slidably connected in the sliding slots 10. The second rotating rod 5 is rotatably connected to a pair of sliding blocks 11. First fixed blocks 12 are fixedly connected to both sides of the fixed frame 25. Electric push rods 13 are fixedly connected to the top of the first fixed blocks 12. The telescopic end of the electric push rods 13 is fixedly connected to a second fixed block 14. The second fixed block 14 is fixedly connected to the side wall of the sliding block 11.
[0020] The linkage assembly includes a pair of first bevel gears 15 fixedly connected to the first rotating rod 3, a pair of first L-shaped blocks 16 rotatably connected to the first rotating rod 3, and a telescopic rod 17 rotatably connected to the first L-shaped blocks 16 through a first rotating hole. The telescopic rod 17 is composed of a sleeve rod and a sliding rod, and can only extend and retract, but cannot rotate. A second bevel gear 18 is fixedly connected to the base end of the telescopic rod 17, and the first bevel gears 15 and the second bevel gears 18 are meshed and connected.
[0021] A pair of second L-shaped blocks 19 are fixedly connected to the second rotating rod 5. The second L-shaped blocks 19 are rotatably connected to the telescopic end of the telescopic rod 17 through the second rotating hole. A third bevel gear 20 is fixedly connected to the telescopic end of the telescopic rod 17. A fourth bevel gear 21 is fixedly connected to the second rotating rod 5. The third bevel gear and the fourth bevel gear 21 are meshed and connected.
[0022] During operation, the relatively set spiral rubber rings 7 can flatten and unfold the wrinkled waste, avoiding the waste from overlapping and causing the crushing roller 4 to "bite" or produce large pieces of uncrushed waste after crushing. At the same time, the spiral rubber rings 7 are made of soft material and will not damage the non-woven fabric fibers, ensuring that the crushed waste still retains good recycling value. This solves the problem in the existing technology that non-woven fabric waste may form wrinkles during the accumulation process, which causes uneven crushing particles and incomplete crushing due to the wrinkled parts being folded together during the crushing process.
[0023] The air pressure assembly includes a fan 22 fixed to the top of the housing 1 by a pair of support rods. The fan 22 is fixed between opposite side walls of the housing 1. The output end of the fan 22 is connected to a rectangular air nozzle 23. Inclined plates 24 are fixed to opposite side walls of the housing 1. The pair of inclined plates 24 are inclined toward the center of the pair of crushing rollers 4.
[0024] During operation, the blower 22 and the rectangular nozzle 23 work together with the inclined plate 24 to form directional air pressure, which can provide a stable downward thrust for thin non-woven fabric waste, preventing the waste from "floating" or getting stuck between the feed hole 2 and the crushing roller 4 during the conveying process. It can guide the airflow along the conveying direction, further assisting the waste to move forward and reducing the conveying jamming rate.
[0025] Working principle: For non-woven fabric waste of different thicknesses, the flattening height is adjusted by adjusting the component: The electric push rod 13 is activated, and its telescopic end drives the second fixed block 14 to move up and down, thereby pulling the sliding block 11 to slide in the sliding groove 10 of the fixed frame 25; the sliding block 11 drives the second rotating rod 5 and the outer rotating roller 6 to rise and fall synchronously until the distance between the rotating roller 6 and the subsequent conveying path is suitable for the thickness of the waste material, avoiding excessive tightness that damages the waste material or excessive looseness that prevents flattening. The operator feeds the non-woven fabric waste through the feed hole 2 on the side wall of the machine box 1. At this time, the power component is activated: the motor 9 drives one of the first rotating rods 3 to rotate through the output end. Since the outer sides of both first rotating rods 3 are fixed with meshing first gears 8, one first rotating rod 3 will drive the other first rotating rod 3 to rotate in the opposite direction (forming opposing rotation) through gear transmission. While the first rotating rod 3 is rotating, the flattening component is driven to work through the linkage component: the first rotating rod 3 The first bevel gear 15 on the telescopic rod 17 meshes with the second bevel gear 18 at the base of the telescopic rod 17, converting the horizontal rotational force into the longitudinal rotation of the telescopic rod 17. The telescopic end of the telescopic rod 17 meshes with the fourth bevel gear 21 on the second rotating rod 5 through the third bevel gear 20, further driving the second rotating rod 5 and the rotating roller 6 to rotate. A pair of oppositely arranged spiral rubber rings 7 on the outer layer of the rotating roller 6 will "pull" the fed waste material to both sides during the rotation process, so as to flatten the waste material and avoid the waste material wrinkles causing incomplete subsequent crushing. The flattened waste material continues to be conveyed into the machine box 1. At this time, the wind pressure component is activated: the fan 22 at the top of the machine box 1 sends high-pressure airflow into the rectangular air nozzle 23 through the output end. The air nozzle blows air downwards, which, together with the inclined plate 24 fixed to the inner side wall of the machine box 1 (guiding the airflow direction), forms a downward wind pressure thrust to ensure that the waste material is stably attached to the conveying path and avoids conveying jams due to the waste material being too light or airflow disturbance. After the waste enters the machine casing 1, it is crushed by a pair of counter-rotating crushing rollers 4 (fixed to the first rotating rod 3). Since the crushing rollers 4 rotate synchronously with the first rotating rod 3 and the two crushing rollers 4 rotate in opposite directions, they will generate shearing and squeezing action on the waste, crushing the flattened waste into uniform small pieces, thus completing the pre-treatment and recycling of the waste (the crushed pieces can be used for subsequent regeneration processing).
[0026] The terms "front," "back," "left," "right," "top," and "bottom" all refer to the figures in the accompanying drawings. Figure 1 Based on the perspective of the observer, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.
[0027] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting the scope of protection of this utility model.
[0028] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. A waste recycling device for nonwoven fabric production, comprising a chassis (1), characterized in that: The side wall of the casing (1) is provided with a feed hole (2), and a fixing frame (25) is fixedly connected to the side wall of the casing (1). A recycling mechanism is provided on the casing (1), and the recycling mechanism includes: The crushing assembly includes a pair of first rotating rods (3) rotatably connected between opposite side walls of the housing (1), and the two ends of the first rotating rods (3) respectively penetrate through both sides of the housing (1). A crushing roller (4) is fixedly connected to the first rotating rod (3), and the crushing roller (4) is located inside the housing (1). The housing (1) is provided with a power assembly that drives the pair of first rotating rods (3) to rotate. The flattening assembly includes a second rotating rod (5) connected to a fixed frame (25) via an adjustment assembly. A rotating roller (6) is fixedly connected to the second rotating rod (5), and a pair of spiral rubber rings (7) are fixedly connected to the rotating roller (6) and are arranged opposite to each other. A linkage assembly for driving the second rotating rod (5) to rotate is provided on the first rotating rod (3). The air pressure assembly is located on the top of the chassis (1) for pushing the nonwoven fabric.
2. The waste recycling equipment for nonwoven fabric production according to claim 1, characterized in that: The power assembly includes a first gear (8) fixedly connected to one end of the first rotating rod (3) located outside the chassis (1), a pair of first gears (8) meshing with each other, and a motor (9) fixedly connected to the side wall of the chassis (1) by an L-shaped rod, the output end of the motor (9) being driven connected to one end of the first rotating rod (3).
3. The waste recycling equipment for nonwoven fabric production according to claim 1, characterized in that: The adjustment assembly includes sliding slots (10) on both sides of the fixed frame (25), with sliding blocks (11) slidably connected in the sliding slots (10). The second rotating rod (5) is rotatably connected to a pair of sliding blocks (11). A first fixed block (12) is fixedly connected to both sides of the fixed frame (25). An electric push rod (13) is fixedly connected to the top of the first fixed block (12). A second fixed block (14) is fixedly connected to the telescopic end of the electric push rod (13). The second fixed block (14) is fixedly connected to the side wall of the sliding block (11).
4. The waste recycling equipment for nonwoven fabric production according to claim 1, characterized in that: The linkage assembly includes a pair of first bevel gears (15) fixedly connected to the first rotating rod (3), a pair of first L-shaped blocks (16) rotatably connected to the first rotating rod (3), a telescopic rod (17) rotatably connected to the first L-shaped block (16) through a first rotating hole, and a second bevel gear (18) fixedly connected to the base end of the telescopic rod (17), with the first bevel gear (15) and the second bevel gear (18) meshing together.
5. The waste recycling equipment for nonwoven fabric production according to claim 4, characterized in that: A pair of second L-shaped blocks (19) are fixedly connected to the second rotating rod (5). The second L-shaped blocks (19) are rotatably connected to the telescopic end of the telescopic rod (17) through the second rotating hole. A third bevel gear (20) is fixedly connected to the telescopic end of the telescopic rod (17). A fourth bevel gear (21) is fixedly connected to the second rotating rod (5). The third bevel gear (20) and the fourth bevel gear (21) are meshed together.
6. The waste recycling equipment for nonwoven fabric production according to claim 1, characterized in that: The wind pressure assembly includes a fan (22) fixed to the top of the casing (1) by a pair of support rods. The output end of the fan (22) is connected to a rectangular nozzle (23). Inclined plates (24) are fixed to the opposite side walls of the casing (1).