A recycling engineering plastic repair reaction device
Patent Information
- Application Number
- CN202522594218.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-12-08
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-12-08
AI Technical Summary
[0003]现有的回收工程塑料修复反应装置在使用时,传统的固定式筛网在处理纤维性或细粉含量高的破碎物料过程中,极易发生筛孔堵塞,需要停机进行维护和清理,频繁停机清理会中断生产流程,大大影响生产效率
[0013]本实用新型中通过凸轮与安装套架传动配合,同时限位滑杆滑动贯穿支撑板,并利用拉伸弹簧回弹拉拽作用,可以使筛网沿着限位架周期性的上下浮动调节,有助于破碎物料的分散,也提高了合格物料能更快筛分,不合格的大块物料能更顺畅地导向粉碎箱的粗料出口,避免了在筛面上大量堆积堵塞,确保筛分作业的连续性和稳定性。
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Figure CN224897770U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of engineering plastic recycling and repairing equipment, in particular to a recycled engineering plastic repairing reaction device. Background Art
[0002] With the continuous development of technology, waste or damaged engineering plastic products can be recycled. Through sorting, cleaning, crushing and drying, the crushed materials are mixed with various repairing auxiliaries according to the formula, then the mixture is fed into a twin-screw extruder. Under the conveying, shearing, kneading and heating of the screws, the materials are melted, the auxiliaries are uniformly dispersed, and some in-situ chemical reactions (such as grafting and chain extension) may occur at the same time to repair the broken molecular chains.
[0003] When the existing recycled engineering plastic repairing reaction device is in use, the traditional fixed screen is extremely prone to screen hole blockage during the process of treating crushed materials with high fiber or fine powder content, requiring shutdown for maintenance and cleaning. Frequent shutdown for cleaning will interrupt the production process and greatly affect the production efficiency. Contents of the Utility Model
[0004] The utility model relates to a recycled engineering plastic repairing reaction device. Through the periodic up-and-down floating adjustment of the screen along the limit frame, it helps the dispersion of crushed materials, also enables qualified materials to be screened faster, and unqualified large materials can be more smoothly guided to the coarse material outlet of the crushing box, avoiding a large amount of accumulation and blockage on the screen surface, and ensuring the continuity and stability of the screening operation.
[0005] The utility model provides a recycled engineering plastic repairing reaction device, which specifically comprises: a base frame, an extruder is arranged on the top of the base frame; a main engine base is arranged at the rear part of the extruder; a crushing box is arranged on the top of the extruder; a driving motor is fixedly installed on the top of the main engine base, and the driving motor is located behind the crushing box; a crushing assembly is arranged inside the crushing box; a screen is arranged inside the crushing box, and the screen is located below the crushing assembly; a rotating shaft rod is arranged below the screen, and the rotating shaft rod is rotatably connected with the crushing box through a bearing.
[0006] Further, a feeding hopper is arranged on the top of the crushing box, two limit frames are arranged on the inner wall of the crushing box, the two limit frames are distributed in a left-right symmetrical manner, and the limit frames correspond to the position of the screen.
[0007] Further, the limit frame is of a "C"-shaped structure, a limit slide rod is arranged between the two transverse plates of the limit frame, and a tension spring is sleeved on the limit slide rod.
[0008] Furthermore, the crushing assembly includes a first crushing roller, a second crushing roller, gears, and a drive pulley. The first and second crushing rollers are symmetrically distributed from left to right, and the shafts of the first and second crushing rollers are rotatably connected to the crushing box via bearings. Gears are provided at the front ends of the shafts of the first and second crushing rollers, and the two gears are meshed together. The rear end of the shaft of the second crushing roller is connected to the drive motor via a coupling, and a drive pulley is provided on the shaft of the second crushing roller, and the drive pulley is located between the drive motor and the crushing box.
[0009] Furthermore, the screen is provided with a limiting groove at the middle position of the left and right ends, and a support plate is provided on the left and right sides of the screen, with the support plate corresponding to the limiting groove. The bottom of the screen is provided with two mounting brackets, which are distributed symmetrically in front and behind.
[0010] Furthermore, a driven pulley is provided at the rear end of the rotating shaft, and the driven pulley is connected to the driving pulley via a belt. Two cams are provided on the rotating shaft, and the two cams are distributed symmetrically.
[0011] Furthermore, the screen is slidably connected to the limiting frame via a limiting groove, and the limiting slide rod slides through the support plate. The two ends of the tension spring are respectively connected to the lower horizontal plate of the support plate and the limiting frame, and the cam is connected to the mounting sleeve via a transmission.
[0012] This utility model provides a remediation reaction device for recycled engineering plastics, which has the following beneficial effects:
[0013] In this invention, the cam and the mounting bracket are driven together, and the limiting slide rod slides through the support plate. The tension spring rebounds and pulls, which allows the screen to periodically float up and down along the limiting frame. This helps to disperse the crushed material, improves the screening of qualified material, and allows unqualified large pieces of material to be guided more smoothly to the coarse material outlet of the crushing box. This avoids large accumulations and blockages on the screen surface, ensuring the continuity and stability of the screening operation.
[0014] Furthermore, in this invention, the drive motor provides power to drive the first and second crushing rollers to rotate for material crushing. Through the driven pulley, the driving pulley, and the belt drive, the rotating shaft is driven to rotate simultaneously. This allows the material crushing and screening actions to share a single motor drive, eliminating the need for an additional drive motor for the screen, which helps to reduce the weight and cost of the equipment. Attached Figure Description
[0015] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings of the embodiments will be briefly described below.
[0016] The accompanying drawings described below are only related to some embodiments of the present invention and are not intended to limit the present invention.
[0017] In the attached diagram:
[0018] Figure 1 This shows a schematic diagram of the overall axial view structure of this application;
[0019] Figure 2 This paper shows a cross-sectional view of the crushing chamber structure of this application;
[0020] Figure 3 A schematic diagram of the limiting frame, screen and rotating shaft structure of this application is shown;
[0021] Figure 4 This application shows Figure 3 Enlarged structural diagram of section A in the middle;
[0022] Figure 5 A schematic diagram of the crushing assembly and rotating shaft structure of this application is shown.
[0023] List of reference numerals in the attached diagram:
[0024] 1. Base frame; 2. Extruder; 3. Main unit base; 4. Crushing box; 401. Feed hopper; 402. Limiting frame; 4021. Limiting slide bar; 4022. Tension spring; 5. Drive motor; 6. Crushing assembly; 601. First crushing roller; 602. Second crushing roller; 603. Gear; 604. Drive pulley; 7. Screen; 701. Limiting groove; 702. Support plate; 703. Mounting sleeve; 8. Rotating shaft; 801. Driven pulley; 802. Cam. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. Based on the described embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of this utility model.
[0026] Example 1: Please refer to Figures 1 to 5 :
[0027] The present utility model provides a recycled engineering plastic restoration reaction device, comprising: a base frame 1, an extruder 2 arranged on the top of the base frame 1; a main engine base 3 arranged at the rear part of the extruder 2; a crushing box 4 arranged on the top of the extruder 2; a drive motor 5 fixedly mounted on the top of the main engine base 3, and the drive motor 5 is located behind the crushing box 4; a crushing assembly 6 arranged inside the crushing box 4; a screen 7 arranged inside the crushing box 4, and the screen 7 is located below the crushing assembly 6; a rotating shaft rod 8 arranged below the screen 7, and the rotating shaft rod 8 is rotatably connected with the crushing box 4 through a bearing;
[0028] A feed hopper 401 is arranged at the top of the crushing box 4, two limit brackets 402 are arranged on the inner wall of the crushing box 4, the two limit brackets 402 are distributed in a left-right symmetrical manner, and the limit brackets 402 correspond to the screen 7 in position;
[0029] The crushing assembly 6 comprises a first crushing roller 601, a second crushing roller 602, gears 603 and a driving pulley 604. The first crushing roller 601 and the second crushing roller 602 are distributed in a left-right symmetrical manner, the rotating shafts of the first crushing roller 601 and the second crushing roller 602 are rotatably connected with the crushing box 4 through bearings, the gears 603 are arranged at the front ends of the rotating shafts of the first crushing roller 601 and the second crushing roller 602, and the two gears 603 are in meshed connection.
[0030] In this embodiment, as Figures 2 to 4 shown, the limit bracket 402 has a "C"-shaped structure, a limit slide rod 4021 is arranged between the two transverse plates of the limit bracket 402, and a tension spring 4022 is sleeved on the limit slide rod 4021;
[0031] Limit grooves 701 are arranged at the middle positions of the left and right ends of the screen 7, support plates 702 are arranged on the left and right sides of the screen 7, the support plates 702 correspond to the limit grooves 701 in position, two mounting sleeve brackets 703 are arranged at the bottom of the screen 7, and the two mounting sleeve brackets 703 are distributed in a front-rear symmetrical manner;
[0032] The screen 7 is slidably connected with the limit brackets 402 through the limit grooves 701, the limit slide rod 4021 slidably penetrates through the support plates 702, two ends of the tension spring 4022 are respectively connected with the support plates 702 and the lower transverse plates of the limit brackets 402, and the cam 802 is in transmission connection with the mounting sleeve brackets 703. In the present utility model, through the transmission cooperation between the cam 802 and the mounting sleeve brackets 703, while the limit slide rod 4021 slidably penetrates through the support plates 702 and the rebound pulling effect of the tension spring 4022 is utilized, the screen 7 can be periodically adjusted to float up and down along the limit brackets 402, which facilitates the dispersion of crushed materials, also enables qualified materials to be screened out faster, and allows unqualified large-block materials to be more smoothly guided to the coarse material outlet of the crushing box 4.
[0033] The second embodiment is based on the first embodiment, as Figure 5As shown, the rear end of the shaft of the second crushing roller 602 is connected to the drive motor 5 through a coupling, and the shaft of the second crushing roller 602 is provided with a drive pulley 604, which is located between the drive motor 5 and the crushing box 4.
[0034] A driven pulley 801 is provided at the rear end of the rotating shaft 8, and the driven pulley 801 is connected to the driving pulley 604 via a belt. Two cams 802 are provided on the rotating shaft 8, and the two cams 802 are distributed symmetrically. In this utility model, the drive motor 5 provides power to drive the first crushing roller 601 and the second crushing roller 602 to rotate for material crushing. Through the driven pulley 801, the driving pulley 604 and the belt drive, the rotating shaft 8 is driven to rotate at the same time, so that the material crushing and screening actions can be driven by the same motor.
[0035] The working principle of this embodiment is as follows: During use, the cam 802 is driven by the mounting bracket 703, and the limiting slide rod 4021 slides through the support plate 702. With the rebound pulling action of the tension spring 4022, the screen 7 can be periodically adjusted up and down along the limiting bracket 402. This helps to disperse the crushed material and improves the screening of qualified materials. Large unqualified materials can be guided more smoothly to the coarse material outlet of the crushing box 4. The drive motor 5 provides power to drive the first crushing roller 601 and the second crushing roller 602 to rotate for material crushing. Through the driven pulley 801, the driving pulley 604 and the belt drive, the rotating shaft 8 is driven to rotate, so that the material crushing and screening actions can share the same motor drive.
[0036] The embodiments of this utility model are given for illustrative and descriptive purposes only, and are not intended to be exhaustive or to limit the utility model to the forms disclosed. Many modifications and variations will be apparent to those skilled in the art. The embodiments were chosen and described in order to better illustrate the principles and practical applications of this utility model, and to enable those skilled in the art to understand this utility model and design various embodiments with various modifications suitable for a particular purpose.
Claims
1. A remediation reaction device for recycled engineering plastics, characterized in that, comprises: a base frame (1), wherein an extruder (2) is arranged at the top of the base frame (1); a main engine base (3) is arranged at the rear part of the extruder (2); a crushing box (4) is arranged at the top of the extruder (2); a drive motor (5) is fixedly mounted at the top of the main engine base (3), and the drive motor (5) is located behind the crushing box (4); a crushing assembly (6) is arranged inside the crushing box (4); a screen (7) is arranged inside the crushing box (4), and the screen (7) is located below the crushing assembly (6); a rotating shaft rod (8) is arranged below the screen (7), and the rotating shaft rod (8) is rotatably connected with the crushing box (4) through a bearing.
2. The remediation reaction device for recycled engineering plastics according to claim 1, characterized in that, A feeding hopper (401) is arranged at the top of the crushing box (4), two limit racks (402) are arranged on the inner wall of the crushing box (4), the two limit racks (402) are distributed in a left-right symmetrical manner, and the limit racks (402) correspond to the screen (7) in position.
3. The remediation reaction device for recycled engineering plastics according to claim 2, characterized in that, The limit rack (402) is of a "C"-shaped structure, a limit slide rod (4021) is arranged between two transverse plates of the limit rack (402), and a tension spring (4022) is sleeved on the limit slide rod (4021).
4. The remediation reaction device for recycled engineering plastics according to claim 1, characterized in that, The crushing assembly (6) comprises a first crushing roller (601), a second crushing roller (602), gears (603) and a driving pulley (604), the first crushing roller (601) and the second crushing roller (602) are distributed in a left-right symmetrical manner, the rotating shafts of the first crushing roller (601) and the second crushing roller (602) are rotatably connected with the crushing box (4) through bearings, the gears (603) are arranged at the front ends of the rotating shafts of the first crushing roller (601) and the second crushing roller (602), the two gears (603) are in meshed connection, the rear end of the rotating shaft of the second crushing roller (602) is connected with the drive motor (5) through a coupling, the driving pulley (604) is arranged on the rotating shaft of the second crushing roller (602), and the driving pulley (604) is located between the drive motor (5) and the crushing box (4).
5. The remediation reaction device for recycled engineering plastics according to claim 1, characterized in that, Limit grooves (701) are formed in the middle positions of the left and right ends of the screen (7), support plates (702) are arranged on the left and right sides of the screen (7), the support plates (702) correspond to the limit grooves (701) in position, two mounting sleeve racks (703) are arranged at the bottom of the screen (7), and the two mounting sleeve racks (703) are distributed in a front-rear symmetrical manner.
6. The remediation reaction device for recycled engineering plastics according to claim 1, characterized in that, A driven pulley (801) is arranged at the position close to the rear end of the rotating shaft rod (8), the driven pulley (801) is in transmission connection with the driving pulley (604) through a belt, two cams (802) are arranged on the rotating shaft rod (8), and the two cams (802) are distributed in a symmetrical manner.
7. The remediation reaction device for recycled engineering plastics according to claim 1, characterized in that, The screen (7) is slidably connected with the limit racks (402) through the limit grooves (701), the limit slide rod (4021) slidably penetrates through the support plate (702), two ends of the tension spring (4022) are respectively connected with the support plate (702) and the lower transverse plate of the limit rack (402), and the cam (802) is in transmission connection with the mounting sleeve rack (703).