A kind of adjustable pitch extruded board foaming forming mechanism
Patent Information
- Application Number
- CN202522514352.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-11-27
- Publication Date
- 2026-10-27
- Estimated Expiration
- 2035-11-27
AI Technical Summary
当前生产中,挤塑板厚度、宽度等规格需适配不同应用需求,但传统发泡成型机构多为固定间距设计,更换规格时需整体更换模具,不仅耗时久、停机成本高,还易因换模频繁导致生产效率下降
1.该可调间距挤塑板发泡成型机构,通过设置间距调节组件,利用第一电动伸缩杆驱动连接板带动挤塑定位板在盛放仓内壁活动,使得挤塑定位板位置的调整,进而灵活调节挤塑板成型过程中的间距,满足不同厚度规格挤塑板的生产需求;同时避免连接板移动过程中出现偏移,保障挤塑定位板调节的精准性,提升挤塑板成型的稳定性与一致性。
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Figure CN224897849U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of extruded polystyrene board production technology, specifically an adjustable spacing extruded polystyrene board foaming molding mechanism. Background Technology
[0002] In the field of extruded polystyrene (XPS) board production, XPS foam boards are widely used in building insulation and other applications due to their excellent thermal insulation and compressive strength properties. Currently, the thickness, width, and other specifications of XPS boards need to be adapted to different application requirements. However, traditional foaming molding mechanisms are mostly designed with fixed spacing, requiring a complete mold replacement when changing specifications. This is not only time-consuming and costly in terms of downtime, but also prone to reducing production efficiency due to frequent mold changes.
[0003] In current technology, traditional foaming molding mechanisms in the production of extruded polystyrene boards are mostly designed with fixed spacing. When changing extruded polystyrene boards of different thicknesses and widths, the entire mold needs to be replaced, which results in problems such as long processing time, high downtime costs, and low production efficiency.
[0004] To address these issues, this invention provides an adjustable-spacing extruded polystyrene board foaming molding mechanism. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides an adjustable-spacing extruded polystyrene board foaming molding mechanism, which solves the aforementioned problems.
[0006] To achieve the above objectives, this utility model provides the following technical solution: an adjustable-spacing extruded polystyrene board foaming molding mechanism, comprising a spacing adjustment component, the spacing adjustment component comprising a support leg, a holding chamber fixedly connected to the top of the support leg, strip extension plates fixedly connected to both sides of the holding chamber, mounting strip plates fixedly connected to the side surfaces of the two strip extension plates, a first electric telescopic rod fixedly connected to the inner surface of the two mounting strip plates, a connecting plate fixedly connected to the output end of the first electric telescopic rod, an extruded positioning plate fixedly connected to the lower surface of the connecting plate, and the side surface of the extruded positioning plate movably connected to the inner wall of the holding chamber.
[0007] Furthermore, there are two connecting plates in corresponding positions, and limit strips are fixedly connected to both ends of the two connecting plates. The side surface of the limit strips is movably connected to the side surface of the holding compartment.
[0008] By adopting the above technical solution, a spacing adjustment component is set up, and the first electric telescopic rod drives the connecting plate to move the extrusion positioning plate on the inner wall of the holding chamber. This allows for the adjustment of the position of the extrusion positioning plate, thereby flexibly adjusting the spacing during the extrusion board molding process to meet the production needs of extrusion boards of different thicknesses. At the same time, the limiting strips at both ends of the two connecting plates are movably connected to the side surface of the holding chamber, which can limit and guide the movement of the connecting plates, preventing deviation during the movement of the connecting plates, ensuring the accuracy of the extrusion positioning plate adjustment, and improving the stability and consistency of the extrusion board molding.
[0009] Furthermore, an overflow prevention plate is movably connected to the outer surface of the limiting strip. There are two overflow prevention plates in corresponding positions. Support columns are fixedly connected to both ends of the overflow prevention plate. Auxiliary support rods are fixedly connected between the two mounting strip plates and the holding compartment. There are two auxiliary support rods on each side in corresponding positions.
[0010] Using the above technical solution, the two anti-overflow plates movably connected to the outer surface of the limiting strip can effectively prevent material from overflowing from both sides of the holding chamber during the foaming and molding process of the extruded board, reducing material waste and ensuring a clean molding environment. Meanwhile, the two auxiliary support rods fixedly connected between the mounting strip and the holding chamber can provide stable support for the mounting strip, enhance its load-bearing capacity, and prevent it from deforming or shifting during the operation of the first electric telescopic rod. This further ensures the stability of the overall structure of the spacing adjustment component and ensures the long-term reliable operation of the equipment.
[0011] Furthermore, there are four support columns in total, and their positions correspond to each other. The bottom of each of the four support columns is fixedly connected to the upper surface of the strip extension plate. A forming component is provided above each support column. The forming component includes a mounting top plate, and the lower surface of the mounting top plate is fixedly connected to the top of the support column.
[0012] Using the above technical solution, the bottom of the four support columns is fixed to the upper surface of the strip extension plate, and the top supports the mounting plate, forming a stable support structure that provides a solid installation foundation for the molding component. This structural design makes the connection between the molding component and the spacing adjustment component more reliable, preventing the molding component from shaking or shifting during operation, ensuring the smooth progress of the molding operation, and also providing structural support for the precise movement of the subsequent molding plate, which helps to improve the molding quality of the extruded board.
[0013] Furthermore, a mounting hole is provided at the center of the upper surface of the mounting top plate, and a second electric telescopic rod is fixedly connected to the inner wall of the mounting hole. A molded plate is fixedly connected to the output end of the second electric telescopic rod.
[0014] Using the above technical solution, the mounting hole at the center of the upper surface of the mounting plate provides a stable mounting position for the second electric telescopic rod, ensuring its stability during operation. The molding plate fixedly connected to the output end of the second electric telescopic rod can move up and down under its drive. It can precisely apply pressure or adjust its position according to the molding requirements of the extruded board, assisting the extruded board in completing the foaming molding process, improving the efficiency and quality of the extruded board molding. Moreover, the electric drive method is convenient to operate, facilitates automated control, and reduces the intensity of manual operation.
[0015] Furthermore, limit rods are slidably connected at the four corners of the upper surface of the molding plate. The top of the limit rods is fixedly connected to the lower surface of the mounting plate, and the bottom of the limit rods is fixedly connected to the four corners of the top of the holding compartment.
[0016] By adopting the above technical solution, limiting rods that are slidably connected at the four corners of the upper surface of the molding plate are fixed at the top to the lower surface of the mounting plate and at the four corners of the top of the holding compartment, forming a precise limiting and guiding structure for the movement of the molding plate. This structure can effectively limit the movement trajectory of the molding plate, prevent the molding plate from tilting or deviating during the up and down movement, and ensure that the molding plate always maintains a horizontal state during operation. This ensures that the extruded board is subjected to uniform force during the molding process, improves the flatness and consistency of the extruded board molding, and further guarantees the product quality of the extruded board.
[0017] Beneficial effects This invention provides an adjustable-gap extrusion board foaming molding mechanism. Compared with the prior art, it has the following advantages: 1. This adjustable-spacing extruded polystyrene (XPS) board foaming molding mechanism, by setting a spacing adjustment component, uses a first electric telescopic rod to drive the connecting plate to move the extrusion positioning plate on the inner wall of the holding chamber, thereby adjusting the position of the extrusion positioning plate and flexibly adjusting the spacing during the XPS board molding process to meet the production needs of XPS boards of different thicknesses; at the same time, it avoids the offset of the connecting plate during movement, ensures the accuracy of the XPS positioning plate adjustment, and improves the stability and consistency of XPS board molding.
[0018] 2. This adjustable-spacing extruded polystyrene (XPS) board foaming molding mechanism uses limiting rods slidably connected at the four corners of the upper surface of the molding board. The top of these rods is fixed to the lower surface of the mounting plate, and the bottom is fixed to the four corners of the top of the holding chamber, forming a precise limiting and guiding structure for the movement of the molding board. This structure effectively restricts the movement trajectory of the molding board, preventing tilting or deviation during vertical movement and ensuring that the molding board remains horizontal. This ensures uniform stress on the XPS board during molding, improves the flatness and consistency of the XPS board molding, and further guarantees the product quality of the XPS board. Attached Figure Description
[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a perspective view of the external structure of this utility model; Figure 2 This is the utility model Figure 1 Enlarged view of the structure at point A in the image; Figure 3 This is a partial structural side view of the present invention; Figure 4 This is a partial structural front view of this utility model; Figure 5 This is a partial top view of the structure of this utility model.
[0021] In the diagram: 1. Spacing adjustment assembly; 101. Support leg; 102. Container compartment; 103. Overflow guard plate; 104. Strip extension plate; 105. Mounting strip plate; 106. Support column; 107. First electric telescopic rod; 108. Connecting plate; 109. Limiting strip; 110. Extruded positioning plate; 111. Auxiliary support rod; 2. Molding assembly; 201. Mounting top plate; 202. Mounting round hole; 203. Second electric telescopic rod; 204. Molding plate; 205. Limiting rod. Detailed Implementation
[0022] It should be noted that in the description of the embodiments of this application, the terms "front," "rear," "left," "right," "up," "down," etc., indicating the orientation or positional relationship are based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application. The terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication between two elements. For those skilled in the art, the specific meaning of the above terms in this application can be understood according to the specific circumstances.
[0023] The present application will be further described in detail below with reference to the accompanying drawings and embodiments.
[0024] Reference Figures 1 to 5This application provides an adjustable-spacing extruded polystyrene board foaming molding mechanism, including a spacing adjustment component 1. The spacing adjustment component 1 includes a support leg 101, a holding chamber 102 fixedly connected to the top of the support leg 101, strip extension plates 104 fixedly connected to both sides of the holding chamber 102, mounting strip plates 105 fixedly connected to the side surfaces of the two strip extension plates 104, a first electric telescopic rod 107 fixedly connected to the inner surface of the two mounting strip plates 105, a connecting plate 108 fixedly connected to the output end of the first electric telescopic rod 107, and an extruded positioning plate 110 fixedly connected to the lower surface of the connecting plate 108. The side surface of the extruded positioning plate 110 is movably connected to the inner wall of the holding chamber 102. There are two connecting plates 108 in corresponding positions, and limit strips 109 are fixedly connected to both ends of the two connecting plates 108. The side surfaces of the limit strips 109 are movably connected to the side surfaces of the holding chamber 102.
[0025] In this embodiment, when the spacing adjustment component 1 is working, the support leg 101 provides stable support for the overall structure, and the holding chamber 102 is used to hold the extruded material to be formed. When it is necessary to adjust the forming spacing of the extruded board, the first electric telescopic rod 107 is activated, and its output end drives the connecting plate 108 to move, thereby driving the extrusion positioning plate 110 to move on the inner wall of the holding chamber 102, so as to adjust the position of the extrusion positioning plate 110 to adapt to the forming requirements of extruded boards of different thicknesses. At the same time, the limiting strips 109 at both ends of the two connecting plates 108 slide along the side surface of the holding chamber 102 to limit and guide the movement direction of the connecting plates 108, ensuring that the extrusion positioning plate 110 moves smoothly and does not deviate.
[0026] Reference Figures 1 to 5 In one aspect of this embodiment, an overflow plate 103 is movably connected to the outer surface of the limiting strip 109. There are two overflow plates 103 in corresponding positions. Support columns 106 are fixedly connected to both ends of the overflow plate 103. Auxiliary support rods 111 are fixedly connected between the two mounting strip plates 105 and the holding chamber 102. There are two auxiliary support rods 111 on each side in corresponding positions.
[0027] In this embodiment, the overflow shield 103 is movably connected to the outer surface of the limiting strip 109 and moves synchronously with the limiting strip 109. During the foaming process of the extruded board, it blocks the two sides of the holding chamber 102 to prevent materials from overflowing from both sides. The support column 106 provides fixed support for the overflow shield 103 to ensure its stable position. The auxiliary support rod 111 connects the mounting strip 105 to the holding chamber 102, enhances the structural strength of the mounting strip 105, and prevents it from deforming due to force when the first electric telescopic rod 107 is working, thus ensuring the stable operation of the spacing adjustment component 1.
[0028] Reference Figures 1 to 5In one aspect of this embodiment, there are four support columns 106 in corresponding positions. The bottom of each of the four support columns 106 is fixedly connected to the upper surface of the strip extension plate 104. A molding component 2 is provided above the support columns 106. The molding component 2 includes a mounting top plate 201. The lower surface of the mounting top plate 201 is fixedly connected to the top of the support column 106.
[0029] In this embodiment, the bottom of the four support columns 106 is fixed to the upper surface of the strip extension plate 104 to form a stable support structure. The top of the column supports the mounting plate 201, which provides the installation foundation and structural support for the molding component 2. This makes the molding component 2 and the spacing adjustment component 1 form an organic whole, ensuring that the position of the molding component 2 is stable during operation and avoiding the impact of shaking on the molding accuracy of the extruded board.
[0030] Reference Figures 1 to 5 In one aspect of this embodiment, a mounting hole 202 is provided at the center of the upper surface of the mounting top plate 201, and a second electric telescopic rod 203 is fixedly connected to the inner wall of the mounting hole 202. A molding plate 204 is fixedly connected to the output end of the second electric telescopic rod 203.
[0031] In this embodiment, the mounting hole 202 provides a fixed installation position for the second electric telescopic rod 203 to ensure its stability during operation. When the extruded board molding operation is performed, the second electric telescopic rod 203 is activated, and its output end drives the molding plate 204 to move up and down. The molding plate 204 applies pressure or adjusts the position of the material in the holding chamber 102 to assist the material in completing the foaming molding process. The electric drive mode can realize precise control of the movement of the molding plate 204.
[0032] Reference Figures 1 to 5 In one aspect of this embodiment, limit rods 205 are slidably connected at the four corners of the upper surface of the molding plate 204. The top of the limit rods 205 is fixedly connected to the lower surface of the mounting top plate 201, and the bottom of the limit rods 205 is fixedly connected to the four corners of the top of the holding chamber 102.
[0033] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.
[0034] Working Principle: First, the spacing adjustment component 1 achieves basic support and spacing adjustment: the support leg 101 provides stable support for the overall structure, and the holding chamber 102 accommodates the extruded material to be formed; when the forming spacing needs to be adjusted, the first electric telescopic rod 107 on the mounting strip plate 105 is activated, and its output end drives the connecting plate 108 to move, thereby driving the extrusion positioning plate 110 to move on the inner wall of the holding chamber 102. At the same time, the limiting strips 109 at both ends of the connecting plate 108 slide along the side surface of the holding chamber 102, which plays a limiting and guiding role in the movement of the extrusion positioning plate 110, ensuring its smooth and accurate adjustment to adapt to different thickness specifications. During the forming process, the anti-overflow plate 103 on the outside of the limiting strip 109 moves synchronously with it, and with the fixed support of the support column 106, prevents the material from overflowing from both sides of the holding chamber 102; the auxiliary support rod 111 enhances the structural strength of the mounting strip plate 105, ensuring the stable operation of the spacing adjustment component 1. The support column 106 also provides stable support for the molding component 2. The mounting plate 201 on its top supports the second electric telescopic rod 203. The electric telescopic rod is fixedly installed through the mounting hole 202. When working, it drives the molding plate 204 to move up and down, applying pressure to the material in the holding chamber 102 to assist in completing the foaming molding. The four corners of the molding plate 204 slide along the limiting rod 205. The two ends of the limiting rod 205 are fixed to the mounting plate 201 and the holding chamber 102 respectively, ensuring that the molding plate 204 remains horizontal and moves smoothly, ensuring that the material is subjected to uniform force, and finally completing the precise molding of the extruded board.
[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although embodiments of this application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of this application, the scope of which is defined by the appended claims and their equivalents.
Claims
1. An adjustable-spacing extruded polystyrene board foaming molding mechanism, comprising a spacing adjustment component (1), characterized in that: The spacing adjustment component (1) includes a support leg (101), a holding compartment (102) is fixedly connected to the top of the support leg (101), strip extension plates (104) are fixedly connected to both sides of the holding compartment (102), mounting strip plates (105) are fixedly connected to the side surfaces of the two strip extension plates (104), a first electric telescopic rod (107) is fixedly connected to the inner surface of the two mounting strip plates (105), a connecting plate (108) is fixedly connected to the output end of the first electric telescopic rod (107), an extruded positioning plate (110) is fixedly connected to the lower surface of the connecting plate (108), and the side surface of the extruded positioning plate (110) is movably connected to the inner wall of the holding compartment (102).
2. The adjustable-gap extruded polystyrene board foaming molding mechanism according to claim 1, characterized in that: There are two connecting plates (108) in corresponding positions. Both ends of the two connecting plates (108) are fixedly connected to limit strips (109). The side surface of the limit strips (109) is movably connected to the side surface of the holding chamber (102).
3. The adjustable-gap extruded board foaming molding mechanism according to claim 2, characterized in that: An overflow plate (103) is movably connected to the outer surface of the limiting strip (109). There are two overflow plates (103) and they are in corresponding positions. Support columns (106) are fixedly connected to both ends of the overflow plate (103). An auxiliary support rod (111) is fixedly connected between the two mounting strip plates (105) and the holding chamber (102). There are two auxiliary support rods (111) on each side and they are in corresponding positions.
4. The adjustable-gap extruded board foaming molding mechanism according to claim 3, characterized in that: There are four support columns (106) in corresponding positions. The bottom of each of the four support columns (106) is fixedly connected to the upper surface of the strip extension plate (104). A molding component (2) is provided above the support column (106). The molding component (2) includes a mounting top plate (201). The lower surface of the mounting top plate (201) is fixedly connected to the top of the support column (106).
5. The adjustable-gap extruded board foaming molding mechanism according to claim 4, characterized in that: An installation hole (202) is provided at the center of the upper surface of the mounting top plate (201). A second electric telescopic rod (203) is fixedly connected to the inner wall of the installation hole (202). A molding plate (204) is fixedly connected to the output end of the second electric telescopic rod (203).
6. The adjustable-gap extruded board foaming molding mechanism according to claim 5, characterized in that: Limiting rods (205) are slidably connected at the four corners of the upper surface of the molding plate (204). The top of the limiting rods (205) is fixedly connected to the lower surface of the mounting plate (201), and the bottom of the limiting rods (205) is fixedly connected to the four corners of the top of the holding compartment (102).